C A B L E T E R M I N AT I O N S

A2F
Ex db I/IIC, Ex eb I/IIC, Ex tb IIIC, Ex nR IIC
COMPRESSION GLAND for Unarmoured Cable
Features and Benefits
• For indoor, outdoor, Group I, II, III, Zone 1, 2, 21 and 22 hazardous areas.
• Fitted with a specially formulated elastomeric displacement seal, giving superior cable retention, explosion
protection and IP rating.
• Precision manufactured from high quality brass (Marine GradeTM Electroless Nickel Plated) available in
aluminium or stainless steel 316/316L on request. (Note: Aluminium not suitable for Group I applications.)
• Supplied with a thread sealing gasket.
Technical Data
Type: A2F
Gland Material: Brass (Marine Grade Electroless Nickel PlatedTM), Aluminium or
Stainless Steel 316/316L
Seal Material: Standard Thermoset Elastomer or Extreme Temperature Seals
Seal Gasket Material: HDPE, Nylon 66 or PTFE
Cable Type: Unarmoured
Sealing Area: Outer Sheath
Optional Accessories: Adaptor, Reducer, Earth Tag, Locknut, Serrated Washer and Shroud
Note: The installer should ensure that the materials are suitable for the installation C
environment.
Standards and Certifications
Equipment Protection Levels: IECEx: Ex db I/IIC Mb/Gb, Ex eb I/IIC Mb/Gb, Ex nR IIC Gc, Ex tb IIIC Db
ATEX: #I M2, #II 2/3 G D, II 3G, Ex db I/IIC Mb/Gb, Ex eb I/IIC Mb/Gb,
The optional
earth tag can be
fitted between
Ex nR IIC Gc, Ex tb IIIC Db D the cable gland
and the sealing
TR CU: 1Ex d IIC Gb X / 1Ex e IIC Gb X / 2Ex nR IIC Gc X / Ex tb IIIC Db X gasket.

Continuous Operating Temp: Standard Seals: -60°C to +100°C (HDPE/Nylon Sealing Gasket)
Extreme Temp. Seals: -60°C to +160°C (PTFE)
Conformance: Standard: Certificate:
IEC/BS EN IEC/BS EN 62444 CML 14CA364
IECEx IEC 60079 Parts 0, 1, 7, 15, 31 IECEx MSC 20.0002 E
IEC 60079 Parts 0, 1, 7, 15, 31 IECEx ITA 12.0014X
ATEX EN 60079 Parts 0, 1, 7, 31 CML 20ATEX1026
EN 60079 Parts 0, 5 CML 16ATEX4002X
INMETRO (Brazil) ABNT NBR IEC 60079 Parts 0, 1, 7, 15, 31 TÜV 15.0483X
TR CU (Russia) ГОСТ Р МЗК 60079-0, 7, 15, 31, ГОСТ IEC 60079-1 RU C-ZA.ME92.B.00690
KCs (Korea) Notification of Ministry of Labour No.2013-54 16-AV4BO-0282-5X
SANS SANS 60079 Parts 0, 1, 7, 15, 31 MASC MS/13-028X
IP66/68 100m - Parallel IEC 60529 CML 15Y728
IP65 - Tapered IEC 60529
B
Deluge Protection DTS-01 CML 14CA370-2
Corrosion Protection ASTM B117-11, BS EN ISO 3231 EXOVA N968667
Marine ABS IEC/EN 60079 Parts 0, 1, 7, 15, 31 ABS 20-SG1952706-PDA
DNV-GL IEC/EN 60079 Parts 0, 1, 7, 15, 31 DNV-GL TAE0000010
ClassNK IEC 60079 Part 0, 1, 7, 15, 31 TA20269M

Ex
Segurança
Exova

®
TÜVRheinland

® TM TESTING & CERTIFICATION OCP 0004 NIPPON KAIJI KYOKAI

Conditions for Safe Use - X

• None (According to IEC 60079-14, 10.6.2: An Ex d gland will only maintain Ex d integrity when used with substantially
round, compact and filled cable. If not a CCG QuickStop-Ex® barrier gland should be used.)
Gland Metric Entry Thread NPT Entry Thread Cable Detail Maximum Hexagonal Detail Installation
Product
Size Min Min Min Max Length Max Max Torque
Code ‘C’ ‘C’
Reference ‘D’ ‘D’ ‘B’ ‘B’ ‘E’ ‘Flats’ ‘Crns’ Value Nm
054100-16 00-16ss M16x1.5 15 - - 3.0 8.5 25.0 24.0 27.0 32.5
054100 00-20ss M20x1.5 15 ½/¾ 15 3.0 8.5 25.0 24.0 27.0 32.5
0541-0 0-20s M20x1.5 15 ½/¾ 15 7.0 12.0 25.0 24.0 27.0 32.5
054101 1-20 M20x1.5 15 ½/¾ 15 11.0 15.0 30.0 27.0 30.0 32.5
054122 2s-25s M25x1.5 15 ¾/1 15/19 11.5 17.5 30.0 35.0 39.0 47.5
054102 2-25 M25x1.5 15 ¾/1 15/19 15.0 20.0 30.0 35.0 39.0 47.5
054133 3s-32s M32x1.5 15 1/1¼ 19 16.0 22.0 30.0 42.0 47.0 55.0
054103 3-32 M32x1.5 15 1/1¼ 19 20.0 26.5 30.0 42.0 47.0 55.0
054144 4s-40s M40x1.5 15 1¼/1½ 19/21 22.0 31.5 38.0 52.0 59.0 65.0
054104 4-40 M40x1.5 15 1¼/1½ 19/21 26.0 34.0 38.0 52.0 59.0 65.0
054155 5s-50s M50x1.5 15 1½/2 21 29.0 38.0 46.0 65.0 73.0 82.5
054105 5-50 M50x1.5 15 1½/2 21 34.0 44.5 46.0 65.0 73.0 82.5
054166 6s-63s M63x1.5 15 2/2½ 21/30 38.0 50.0 52.0 80.0 90.0 97.5
2020 © CCG CABLE TERMINATIONS (PTY) LTD

054106 6-63 M63x1.5 15 2/2½ 21/30 44.5 56.5 52.0 80.0 90.0 97.5
054177 7s-75s M75x1.5 15 2½/3 30/32 50.0 62.0 54.0 96.0 108.0 115.5
054107 7-75 M75x1.5 15 2½/3 30/32 56.0 67.5 54.0 96.0 108.0 115.5
054108 8-80 M80x2.0 20 3 32 54.0 69.0 68.0 96.0 108.0 120.0
054199 9s-90s M90x2.0 20 3/3½ 32/33 60.0 75.0 70.0 111.0 125.0 120.0
054109 9-90 M90x2.0 20 3/3½ 32/33 73.0 81.5 70.0 111.0 125.0 120.0
054110 10-100 M100x2.0 20 3½/4 33/34 81.0 92.0 70.0 125.0 141.0 120.0
054111 11-110 M110x2.0 20 4 34 91.0 101.0 70.0 135.0 152.0 175.0
054112 12-120 M120x2.0 20 - - 101.0 109.0 70.0 140.0 158.0 175.0
054113 13-130 M130x2.0 20 - - 109.0 116.0 70.0 146.0 164.0 175.0
All dimensions except NPT are in mm. Intermediate thread sizes are available on request.
CCG reserves the right to make alterations to the technical data, dimensions, designs and products available without notice. The illustrations cannot be considered binding. Please contact CCG for assistance. A2F-GH270720E
FITTING INSTRUCTIONS
C A B L E T E R M I N AT I O N S
Metric Illustration

A2F COMPRESSION GLAND Ex db I/IIC, Ex eb I/IIC, Ex tb IIIC, Ex nR IIC

ENCLOSURES AND EQUIPMENT TO WHICH CABLE GLANDS ARE FITTED:-
• Must be made from materials which are compatible with the cable gland materials. any mismatch).
• Have a sealing area around the cable gland entry point with a surface roughness • With a thread tolerance of metric class ‘6H’ or equivalent.
< Ra 6.3 µm. • Where the thread length is a minimum of 10mm for Ex d applications or 3mm for all
• Have entries that are perpendicular to the enclosure face in the area where the cable other applications
gland will seal to within 2.5°. OR CLEARANCE HOLES (not Ex d)
• Are sealed using the supplied sealing gasket (parallel threads) or by fully tightening • Where the hole size is the thread nominal size with a tolerance of +0.1 to +0.7mm.
into a threaded entry (tapered threads). Note that for tapered threads the IP rating can (e.g. the clearance hole for an M20 thread will have a diameter between 20.1mm and
be improved to IP68 with the use of a suitable thread sealant. 20.7mm).
MUST HAVE THREADED ENTRIES • Through material that is between 1mm and 12mm thick. (Thicker materials can be
• The same thread size as the cable gland. (Thread adapters should be used to correct accommodated using glands with extended entry threads.)
38
36
30 32 34


24 26 28
20 22
18
14 16
12

CABLE GLANDS ~ JUNCTION BOXES

1. For accurate sizing, use a CCG Dimension Tape  on the cable sheath.

2. To maintain IP66/68 ensure the gasket  is in place.

Alternative installation through an unthreaded entry.

 
Locknut
Serrated Washer

3. Screw the inner  into the apparatus. Tighten the inner  to the installation
torque using a CCG Spanner . If the apparatus is untapped use a locknut.

4. Pass the cable end through the gland assembly.

 

5. Tighten the outer nut  to the installation torque using a CCG Spanner  to produce a seal and grip on the cable.

Instruction Video: http://youtu.be/3Mo-Utop3AY

Tel: South Africa +27 11 3942020/1, Australia +1300 CABLE GLANDS (1300 222 534), Hong Kong +852 3427 2090,
Singapore +65 6 8421 002, South Korea +82 51 808 1161, United Kingdom +44 1 642 430346, United Arab Emirates +971 6 552 7781