G600 IM
G600 IM
Section Description
Front Matter Corrected Garmin Europe address
1.2 Added mention of RVSM compliance
1.3.4 Added GWX 70 connection type
Table 2-1 Added note of required GDC 74B for RVSM
Table 2-2 Added option for RVSM in TBM 700/850
2.4.2 Added mention of GWX 70
2.4.2.3 Updated revision number
2.5.2.5 Added section for Standby Heading requirements
Added mentions of GWX 70 as options
2.5.8.3.2
Moved WX radar install requirements to Appendix E
2.5.8.7 Added GTN to note
2.5.9 Moved roll-steering requirements to Section 2.5.16.2
Moved section discussing new panel from 2.5.11.3.2
2.5.11.3
Removed Avion Research Inc. contact details
Clarified specific prerequisite STCs for Cessna models and notes for F172 series
2.5.11.3.1
aircraft
2.5.11.3.2 Clarified specific prerequisite STCs for Hawker Beechcraft models
2.5.12 Specified wiring considerations with example of high-energy sources
2.5.15 Added RVSM considerations section
2.5.16.2 Updated description of roll steering converter function
Updated support for Fast/Slow displays
2.5.17
Updated support for autopilot mode displays
2.5.25 Added mention of GWX 70
Figure 2-24 Added /70 to GWX 68
2.5.25.3 Added mention of GWX 70
3.2.3.2.5 Clarified terminal lug attachment in steps 7 and 8 of Mounting Clamps subsection
3.2.4.2 Corrected GMU 44 clearances
3.2.4.2A.1 Updated GMU 44 pigtail clearance in Figure 3-57
3.4.1.1 (New section) Added shield and connection consideration
3.7.3 Clarified and corrected notes 1 and 2 in Step 5.
3.8.1 Updated equipment bonding procedure for metal aircraft
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NOTE
All references to LRU models are generally shorthand. Please reference the G600
Equipment List, 005-00313-AY for the part numbers of LRUs approved under this STC.
GDU™ 620
The GDU 620 has dual VGA (640 x 480 pixels) 6.5-inch LCD displays.
For the GDU 620, the left side of the GDU 620 is the primary flight
display (PFD) and the right side is the multi-function display (MFD).
For the GDU 620 RH, the right side of the GDU 620 is the primary
flight display (PFD) and the left side is the multi-function display
(MFD). The PFD shows primary flight information. The MFD shows
navigation and flight plan information, traffic, weather and terrain. An
external configuration module is used, so no configuration is required if
the GDU 620 is replaced for any reason.
GRS 77
The GRS 77 is an attitude and heading reference unit, or AHRS, that
provides aircraft attitude and flight characteristics information to the
GDU 620. The unit contains advanced tilt sensors, accelerometers, and
rate sensors. In addition, the GRS 77 interfaces with both the GDC 74( )
air data computer and the GMU 44 magnetometer. The GRS 77 also
utilizes GPS signals sent from the GPS/SBAS navigator. Actual attitude
and heading information is sent using ARINC 429 digital interface to the
GDU 620 and optional GAD 43 adapter.
GMU 44
The GMU 44 magnetometer senses magnetic field information. Data is
sent to the GRS 77 AHRS for processing to determine aircraft magnetic
heading. This unit receives power directly from the GRS 77 and
communicates with the GRS 77 using an RS-485 digital interface.
GDC 74( )
The GDC 74( ) air data computer receives information from the Pitot-
static system and the GTP 59 outside air temperature (OAT) sensor. The
GDC 74( ) is responsible for providing pressure altitude, airspeed,
vertical speed, and OAT information to the G600 system. The GDC 74( )
provides data to the GDU 620 and GRS 77 using ARINC 429 digital
interfaces. The GDC 74( ) also communicates maintenance and
configuration information to the GDU 620 using an RS-232 interface.
NOTE
If the G600 installation/operation is limited to VFR only, standby instruments are not
required. Refer to Section 2.5.22 for additional details.
NOTE
Reference Appendix E as the authority for equipment interfaces approved under this STC.
SL30 NAV/COM
The GDU 620 can receive VOR/ILS information from an SL30 transceiver. The lateral and vertical
deviations from the navigation receiver can be displayed on the GDU 620 HSI.
Traffic Sensor
The GDU 620 can receive traffic information from various traffic sensors, including the Garmin GTX
8XX TAS/TCAS I, Garmin GTX 33( )/330( ), L3 Communications Skywatch, Honeywell TAS/IHAS and
Avidyne TAS (Ryan TCAD). Traffic information is received over an ARINC 429 interface, and optional
control is provided using discrete(s). All aural traffic alerts are still generated by the traffic system.
GDL 69/69A
The GDU 620 can receive data link information from the GDL 69/69A, which is an SiriusXM Satellite
Radio data link receiver that receives broadcast weather data. The GDL 69A is the same as the GDL 69
with the addition of SiriusXM Satellite Radio audio entertainment. Weather data and control of audio
channel and volume is displayed on the GDU 620 MFD, via a High-Speed Data Bus (HSDB) Ethernet
connection. The GDL 69A is also interfaced to an audio panel for distribution of the audio signal.
ADF
The GDU 620 can receive DC Sin/Cos bearing information from an ADF receiver. The ADF bearing
information can be displayed on the GDU 620 HSI on a pilot-selectable bearing pointer.
Weather Radar
The GDU 620 can receive weather radar information from the GWX 68/70 weather radar or an ARINC
708 weather radar. For the GWX 68 weather radar, data, control and stabilization is accomplished using
HSDB Ethernet connection. For the GWX 70 weather radar, data and control is accomplished using HSDB
Ethernet connection. For ARINC 708 weather radar, weather radar data is received over an ARINC 453
interface, and control is provided using ARINC 429 and discrete interfaces.
NOTE
Stabilization data must be provided to the GWX 70 over separate analog or ARINC 429
interface.
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Suitable location for GRS 77 AHRS has been identified. Section 2.5.11.4
Suitable location for GDC 74( ) has been identified. Section 2.5.11.6
Suitable location for GTP 59 OAT probe has been identified. Section 2.5.11.7
[1] Having interfaces not listed on the AML STC does not preclude the use of AML STC
SA020153LA-D as a basis for approval of the installation; however, those interfaces not
listed on AML STC SA020153LA-D will require other FAA airworthiness approval.
To obtain a copy of these forms, see the Dealer Resource Center at fly.garmin.com.
1.5.2 Physical Characteristics
All width, height, and depth measurements are taken with unit rack (if applicable) and connectors.
[1] Maximum current draw occurs momentarily at startup or when the supply voltage drops to
9 VDC.
1.6 Certification
For a complete list of TSOs to which each LRU complies, refer to the appropriate installation manual listed
in Table 1-5.
1.8 Databases
The GDU 620 utilizes various databases. Databases are stored either in internal memory or on an SD
memory card. The following sections describe each database and how each is updated.
CAUTION
The databases on the Supplemental Data Card are locked to specific GDU 620
installations. The first time the Supplemental Data Card is inserted into a display it
becomes “locked” to that particular aircraft installation and will not work in other
installations.
[1] Data card P/N 010-00769-42 must be used with GDU 620 software version 2.xx.
[2] Data card P/N 010-00769-43 must be used with GDU 620 software version 3.00 or later.
Table 2-4. G600 Installation Kit P/N K10-00005-00 Accessories (with GAD 43)
[1] Cutout Template is clamped to instrument panel and used to mark the cutout required by
the GDU 620. It is also used as a drill template to drill the holes for the six GDU 620
mounting screws. This template can be used to make multiple cutouts.
[2] The G600 Downloadable Software SD Card is a blank SD card that can be used to make
a G600 Software Loader card when the G600 software is downloaded from the Garmin
Dealer website. Refer to Section 2.4.3 for additional details.
[3] The Installer Unlock Card is required to access all pages in Configuration Mode when
configuring the system for a particular installation.
[4] The G600 Software Loader Card contains software for all G600 LRUs (an equivalent card
can be made using the G600 Downloadable Software SD Card and downloading the
software from the Garmin Dealer website). Contact Garmin to obtain the latest G600
Software Loader Card.
[5] The trim plates are only required for the GDU 620 if the existing instrument panel is being
modified as part of a G600 installation. Refer to Section 3.2.1.4 to determine if a thin or
thick trim plate is needed. If a new instrument panel is being manufactured, the trim plates
are not required.
NOTE
If MIL-W-22759/18 wire is utilized because the smaller insulation diameter works better
with the high-density connectors used in the G600 system, care must be taken to
adequately support and protect the wiring due to its thinner insulation.
• Shielded Wire (MIL-C-27500 cable utilizing M22759/16 wire (TE) or M22759/18 wire (TG) and
ETFE jacket (14), or equivalent)
• Aircraft Grade Category 5 Ethernet Cable (only required for installations utilizing HSDB
interfaces, such as the GDL 69/69A, GWX 68/70, or dual G600 installations)
• Push-Pull Manually Resettable Circuit Breakers
• Miscellaneous aircraft grade fasteners (Standard installation hardware, including AN525 screws,
MS20426AD rivets, MS21059 rivet nut plates, MS21071 reduced rivet spacing nut plates).
NOTE
The downloadable application to create a Software Loader card only runs on Windows
PCs (Windows 2000, XP and Vista are supported). There is no Mac support at this time.
NOTE
An SD card reader is needed to create the G600 Loader Card using the application that is
downloaded from Garmin. The approved readers are SanDisk SDDR-99 and SDDR-93,
although other SD card readers will work.
4. Run the executable file that was downloaded. The following window will appear:
5. Click on Setup and the following window will appear to guide you through the software loader
card creation process:
CAUTION
In order to create a loader card, the drive that you select will be completely erased.
7. Ensure that the correct drive is selected. Click Next to create the card (click Next to acknowledge
any warnings that appear). The following window will appear when the card is being created:
8. After the card has been created the window below will appear. Click Finish to complete the
process.
9. Eject the card from the card reader (or stop the card reader in Windows). The G600 software
loader card is now ready to use.
CAUTION
If the original pneumatic airspeed indicator operating limits changed based upon aircraft
altitude (such as “barber pole” type airspeed indicators), the original pneumatic airspeed
indicator must be used as the standby instrument.
CAUTION
If replacing the original airspeed indicator the installer must ensure that this indicator is
not part of an existing airspeed warning system. If it is part of the airspeed warning
system, this system must continue to operate following the installation of the G600. Refer
to Section 2.5.23 for additional details.
NOTE
If the G600 installation/operation is limited to VFR only, standby instruments are not
required. Refer to Section 2.5.22 for additional details.
Electric standby attitude indicators with a dedicated/integrated battery (i.e Mid-Continent 4300-4XX,
MD420, or L-3 ESI-2000) should be connected to a different bus that meets the three criteria above. If no
such bus exists, it may be connected to the same bus as the required G600 equipment.
If the electric standby attitude indicator does not have a dedicated/integrated battery (i.e. L-3
Communications ESI-1000), it must be connected to a power source independent of the G600 power
source(s). The installation and/or approval of this independent power source is outside the scope of this
STC. In order for this independent power source to be suitable, it must meet the following criteria:
• The power source must provide a minimum of 30 minutes of operation for the required standby
instruments in the event of a total failure of all G600 power sources.
• The approval for the independent power source includes a means to ensure its availability before
flight. For example, through an approved Airplane Flight Manual pre-flight test procedure and/or
Instructions for Continued Airworthiness.
NOTE
For the Pilatus PC-12 only, it is acceptable to connect G600 system #1 to Avionics Bus #1
and Avionics Bus #2.
In all single and dual installations, the optional GAD 43/43e adapter should be connected to the same bus
as the autopilot.
The #1 and #2 G600 systems should not share any circuit breakers or ground returns. The standby
instruments must not share any circuit breakers or ground returns as either G600 system.
2.5.5 Pitot-Static Plumbing
The primary (#1) GDC 74( ) must be installed on the Pitot/static connections that went to the previously
installed pilot's instruments. If this static source had an alternate static source selector switch, it must be
retained.
For aircraft equipped with a dual Pitot-static system, the standby instruments must be installed on the Pitot-
static system that is independent from the pilots instruments. If no second Pitot-static system is available,
then it is acceptable to install the standby instruments on the same Pitot-static source as the pilot's
instruments.
For aircraft equipped with a dual Pitot-static system the GDC 74 associated with the optional second G600
system must be installed on the Pitot-static system that is independent from the pilots instruments. If no
second Pitot-static system is available, then it is acceptable to install the secondary (#2) GDC 74() on the
same Pitot-static source as the pilot's instruments.
NOTE
It is acceptable for aircraft previously modified in accordance with earlier revisions of this
installation manual to have the standby instruments attached to the pilot’s Pitot-static
system. All new installations must be installed as described above.
NOTE
If the original installation has the traffic system configured to use a heading source other
than ARINC 429 (e.g. synchro), the traffic system must be rewired and reconfigured to use
ARINC 429 heading from the G600 system. Alternately, the GAD 43/43e may be utilized to
provide synchro heading.
NOTE
Only one traffic sensor may be interfaced to the GDU 620. For dual G600 installations,
the GDU 620s cannot be connected each to a separate traffic sensor.
2.5.8.5 ADF
Interfacing the GDU 620 to an ADF receiver allows ADF bearing information to be displayed on a bearing
pointer on the PFD HSI and allows the existing ADF indicator to be removed. The GDU 620 only accepts
DC Sine/Cosine inputs from an ADF. The GAD 43e only accepts Synchro (ARINC 407) input from an
ADF. The GDU 620/GAD 43e will not control the ADF receiver.
2.5.8.6 Stormscope® (function not currently supported)
Interfacing the GDU 620 to a Stormscope system will allow Stormscope information to be displayed on the
GDU 620. The GDU 620 can be configured to provide display of Stormscope data only, or display and
control of the Stormscope system. Although the function is not currently supported, provisional wiring can
be installed at the time of G600 system installation.
NOTE
If the original installation has the Stormscope system configured to use a heading source
other than serial, the Stormscope system must be rewired and reconfigured to use RS-232
heading from the G600 system.
NOTE
The GDU 620 will not display terrain data from an external source; however, if a 500W
Series or GTN unit with TAWS is connected, the GDU 620 will display all of the required
TAWS annunciations from GPS 1 and eliminate the need for a separate TAWS annunciator
panel.
If the aircraft has a TAWS installed, and SVT is enabled on the G600, the GDU 620 must be configured to
suppress Terrain-SVT aural alerts by setting EXT TAWS to INSTALLED (refer to Section 5.5.6.0B for
additional information).
2.5.8.8 Video (GDU™ 620 software version 5.00 or later)
Interfacing the GDU 620 to an external video source allows a color or monochrome video image to be
displayed on the MFD. The GDU 620 has two video inputs, each of which accept color (NTSC and PAL)
or monochrome (RS-170) composite video signals. The GDU 620 does not provide control of the video
source, but it does provide adjustments for brightness, contrast and saturation.
In Configuration mode, the GAD 43/43e also allows the installer to set the analog attitude and heading
outputs to specific values without the need for removing any gyros and using a tilt table.
2.5.9.5.1 Analog Baro-Correction for Honeywell Autopilots
The GAD 43/43e provides an analog baro-correction output that emulates the baro-correction output from
the Honeywell KEA 130/130A and KEA 346 (P/N 006-0362-0008 through -0011 only) encoding
altimeters. Providing the GAD 43/43e baro-correction output to the autopilot ensures that altitude captures
will be made relative to the altitude used by the G600 system, rather than the altitude on the encoding
altimeter. Consequently, it is recommended that the GAD 43/43e be used to provide the baro-correction
input in lieu of the encoding altimeter.
NOTE
If removing the encoding altimeter, a suitable blind encoder must be installed to provide
uncorrected Gray code altitude to the autopilot (and any other LRUs using Gray code
altitude).
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1
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0
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5
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The original Type certificated ADI area is defined as the area inside the outer perimeter of the instrument
bezel, as shown in Figure 2-2.
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NOTE
The GDU 620 must be electrically bonded to the instrument panel. If a trim plate is
utilized in the installation, it must be installed such that it will permit the GDU 620 to be
electrically bonded to the instrument panel. When measured from the rear aluminum
chassis of the GDU 620 to the instrument panel, the resistance must be 20 mΩ or less.
Refer to Section 2.5.20 for additional information about equipment bonding.
NOTE
Certain Cessna or Hawker Beechcraft aircraft may require that the instrument panel be
replaced in order to provide sufficient space in the instrument panel for the GDU 620.
Replacement of the instrument panels in these aircraft is not covered under this AML STC.
Reference Section 2.5.11.3 for additional information.
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Figure 2-5. Side View Stepped Panel for 3⅛-inch Standby Instruments
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Figure 2-6. Acceptable Installation Area for 2¼-Inch Standby Instruments Utilizing Both
2¼-inch and 3⅛-inch Standby Instruments
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NOTE
Not all aircraft models are eligible to use an electric attitude indicator as a standby
instrument. Refer to Appendix K for eligibility information for particular aircraft models.
The model 4300-4( ) (3 1/8 inch) and 4200-( ) (2 1/4 inch) are currently the only electric standby attitude
indicators that may be installed as standby attitude instruments under the G600 AML STC; all non-electric
attitude indicators are acceptable and do not need to be replaced. The 4300-4( ) with the internal backup
battery and the 4200-( ) with the required remote mounted MD420-Emergency Power Supply have the
ability to continue to operate in excess of 30 minutes (in accordance with FAR 23.1353(h)) in the event
aircraft electrical power is lost and have been tested to meet the reliability and environmental conditions
required by the G600 AML STC.
NOTE
The Mid-Continent model 4200-( ) (2 ¼ inch) ADI requires the use of the MD420
Emergency Power System, which must be mounted separately. If the Mid-Continent 4200-
( ) 2 1/4 inch attitude indicator is used in a non-metallic aircraft, the associated remote
MD420 Emergency Power System must be mounted within the instrument panel area. This
constraint does not apply to metal aircraft.
NOTE
The STCs referenced in the subsequent sections are not the only acceptable means of
replacing the instrument panel in the Cessna or Hawker Beechcraft models as specified
below. Other means of FAA approval may be used.
NOTE
Unless otherwise specified, new instrument panels may be manufactured for any aircraft
on the AML. These panels shall not be part of the primary structure of the aircraft.
NOTE
Instrument panels are often more than a single piece of aluminum: they are an assembly
with other brackets and components permanently or semi-permanently attached to the
main panel. For example, angles may have been riveted to create attach points for other
pieces of equipment (such as the radio rack) or they may be used to resist bending of the
panel due to weight and center of gravity of the instruments; brackets or channels may
exist to create additional attach points to the aircraft. The new instrument panel must not
alter the design of the instrument panel assembly features from the original design. These
features must be duplicated in the new panel structure.
NOTE
The only intended differences between the new instrument panel assembly and the old are
the cutout for the GDU 620 display unit and the location of the standby instruments. Every
other feature of the panel, including aspects of the structure invisible to the pilot, must be
duplicated. Modification of the instrument panel that will not comply with these
requirements is not approved under this STC.
The GDU 620 must intersect the original certified ADI as specified in the GDU 620 location and mounting
(see Section 2.5.11.1). Since there is some freedom on the position of the GDU 620 in such a case, it is
preferred to have the GDU 620 PFD as close to top center as possible without compromising the area
required for the standby instruments or other indicators. Also, review the requirements for the standby
instruments prior to finalizing their location. Whenever manufacturing a new panel, verify that all
requirements in the following sections are met to ensure proper installation:
• GDU 620 Location, Section 2.5.11.1
• Standby Instrument Location, Section 2.5.11.2
When fabricating a new instrument panel, movement or consolidation of additional instruments or engine
gauges may be needed in order to achieve the desired panel layout. However, this is beyond the scope of
the G600 STC and will require additional aircraft manufacturer’s data or FAA approval.
NOTE
For non-metallic aircraft the GRS 77 must be grounded to the instrument panel. This will
require that the GRS 77 be installed near the instrument panel. Refer to Section 3.8.2 for
additional information.
NOTE
For dual G600 systems, the separation between GRS 77 #1 and # 2 should be maximized
as much as practical.
Under baggage compartments or under the cockpit floor may be good mounting locations providing the
floor attachments meet the strength requirements. Avoid unprotected areas on or near the main cabin,
where the GRS 77 may be kicked or damaged by people or baggage placed in the aircraft. The GRS 77
must be mounted in a serviceable location in the aircraft (e.g. accessible through an access panel).
Installation in an unpressurized area of a pressurized aircraft is acceptable.
The GRS 77 must be mounted within 13 feet (4.0 meters) longitudinally and 6.5 feet (2.0 meters) laterally
of the aircraft center of gravity. The mounting location for the GRS 77 should be protected from rapid
thermal transients, in particular, large heat loads from nearby high-power equipment.
The GRS 77 must be leveled to within 3.0° of the aircraft level reference. The aircraft leveling procedure
described in Section 5.6.1 must be carried out prior to flight.
The GRS 77’s forward direction must be aligned in heading to within 1.0° of the aircraft forward direction.
(The arrow symbol on the rack points forward.)
For new G600 installations in tube and fabric aircraft, installation of the GRS 77 is not permitted in
lightning zones 1A, 1B, or 2B (refer to Appendix J) if the electrical bonding clamp illustrated in
Figure 3-25 is used. Refer to Section 3.2.3.2.5 for the preferred installation method for tube and fabric
aircraft.
CAUTION
It is strongly recommended to avoid placing the GRS 77 AHRS in the region 18 inches
forward and 18 inches aft of the propellers on twin engine aircraft, as shown in Figure 2-
8. If the GRS 77 AHRS is placed in this region, substantial rework of the surrounding
structure may be required to stiffen the location enough to resist vibration induced in the
skin and surrounding structure by propeller blast. This rework is beyond the scope of
guidance provided in this installation manual.
Figure 2-8. GRS 77 AHRS Location Considerations for Twin Engine Aircraft
CAUTION
If mounting the GMU 44 in the location used by an existing flux valve or flux gate, the
Magnetic Interference Survey (Section 3.2.4.3) MUST STILL BE SUCCESSFULLY
COMPLETED. Although the location may have been satisfactory for a flux valve or flux
gate, it may not be acceptable for the GMU 44.
NOTE
If planning to reuse the existing flux valve or flux gate wiring for the GMU44, it must be
verified that the existing wiring meets the requirements specified for the GMU 44 (i.e.
same number of shielded conductors, minimum wire AWG, equivalent wire type, etc.). In
many cases the existing wiring will have to be replaced.
Recommended
Disturbance Source Priority
Min Distance
10 feet
Electric motors and relays, including servo motors 1
(3.0 meters)
Ferromagnetic structure greater than 1 kg total (iron, steel, or cobalt 8.2 feet
2
materials, especially landing gear structure) (2.5 meters)
3 feet
Ferromagnetic materials less than 1 kg total, such as control cables 3
(1.0 meter)
3 feet
Any electrical device drawing more than 100 mA current 4
(1.0 meter)
Electrical conductors passing more than 100 mA current (may require to 3 feet
5
be twisted shielded pair if within close proximity to GMU 44) (1.0 meter)
2 feet
Electrical devices drawing less than 100 mA current 6
(0.6 meter)
Magnetic measuring device other than another GMU 44 (e.g. installed 2 feet
7
flux gates, even if not powered) (0.6 meter)
Electrical conductors passing less than 100 mA current (May require to 1.3 feet
8
be twisted shielded pair if within close proximity to GMU 44) (0.4 meter)
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The GMU 44 must be leveled to within 3.0° of the aircraft level reference in pitch and roll, as shown in
Figure 2-11.
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0$;,080
The GMU 44s forward direction should be within 0.5° in heading of the aircraft forward direction
(longitudinal axis). If it is not possible to guarantee this accuracy, installation alignment to within 2.5° is
acceptable in combination with the Post Installation Heading Compensation procedure described in
Section 5.6.4. It is strongly preferred that the GMU 44 alignment is aligned as close as possible to the
aircraft longitudinal axis. Refer to Figure 2-12.
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NOTE
For non-metallic aircraft the GDC 74( ) must be grounded to the instrument panel. This
will require that the GDC 74( ) be installed near the instrument panel. Refer to
Section 3.8.2 for additional information.
NOTE
For dual G600 systems, the separation between GDC 74( ) #1 and # 2 should be
maximized as much as practical.
The GDC 74( ) can be oriented in any position from horizontal to 45° past vertical. Figure C-8 and
Figure C-9 show the acceptable range of GDC 74( ) mounting orientation.
The GDC 74( ) has two ports that are connected to the aircraft’s Pitot pressure source and static pressure
source. The two ports are labeled on the unit (refer to Figure 2-13). The pressure ports have 1/8-27 ANPT
female threads. The mating fitting must have 1/8-27 ANPT male threads.
3,727$,53257
67$7,&$,53257
Use appropriate air hoses and fittings to connect the Pitot and static lines to the unit. Avoid sharp bends and
routing near aircraft control cables. The GDC 74( ) should not be at the low point of the Pitot or static
plumbing lines, to avoid moisture or debris collecting at or near the unit. Ensure that no deformations of
the airframe surface have been made that would affect the relationship between measured static air
pressure and true ambient static air pressure for any flight condition. Refer to 14 CFR Part 43 Appendix E
for approved practices while installing hoses and connections.
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Figure 2-14. Acceptable Locations for GTP 59 Temperature Probe - Single Engine Aircraft
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Figure 2-15. Acceptable Locations for GTP 59 Temperature Probe - Twin Engine Aircraft
NOTE
The GTP 59 must be electrically bonded to the aircraft skin for installations in metal
aircraft.
If a suitable location for the GTP 59 cannot be found in Lightning Zone 3, then it can be installed in
Zone 2A. However, In order to be installed in Zone 2A, the aircraft skin or access panel must be aluminum
and at least 0.032” thick, and the GTP 59 must be electrically bonded to the aluminum skin (if the
aluminum skin is less than 0.032”, a doubler will be required). The doubler or access panel must have four
or more fasteners each providing electrical bond. The GTP 59 may not be installed on the aircraft skin in
Lightning Zones 1B, 1A, 1C or 2B. Refer to Appendix J for lightning zoning information.
If a suitable location cannot be found in Lightning Zones 3 or 2A, it is permissible to install the GTP 59
probe elsewhere provided it is inside an air inlet duct and all of the following conditions are met:
• The air inlet duct cover is of metal and is electrically grounded to the aircraft.
• The GTP 59 is mounted such that it is recessed within the duct. The distance from the outermost
surface of the duct cover to any part of the GTP 59 must be more than the narrowest opening in the
duct cover by the GTP 59 (e.g. where the GTP 59 is mounted, the duct cover contains louvers that
are 2” x 8” – the GTP 59 must be no closer than 2” to the outermost surface of the duct cover).
• Air outlet ducts should not be used, as they can affect the temperature reading. Potential outlets
would be exhaust for avionics bays, engine cowling louvers, cabin vent outlets, etc.
2.5.11.7.2 GTP 59 Location in Non-Metallic Aircraft
NOTE
For most non-metallic aircraft, the GTP 59 must be electrically isolated from the aircraft
ground plane and maintain a minimum 0.5” clearance from surrounding conductive
components and structure. Refer to Table K-1 for aircraft model specific information
about isolation of the GTP 59.
The GTP 59 can only be located in Lightning Zone 3 area of the aircraft. This STC does not allow the
installation of the GTP 59 directly in the aircraft skin for non-metallic aircraft; consequently, the GTP 59
must be mounted in an access panel. In addition, the GTP 59 must be mounted to an electrically non-
conducting surface. If non-conductive surface does not exist then a non-conductive doubler must be used
to provide one (see Section 7 for more details). In addition, a minimum 0.5” clearance must be maintained
between the GTP 59 and any surrounding conductive components and structure.
NOTE
Carbon reinforced composite (with or without mesh) or fiberglass with mesh is considered
to be conductive. Wood, Kevlar and fiberglass without mesh is considered to be non-
conductive.
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NOTE
Mechanical installation requirements for the GAD 43 and GAD 43e units are identical
except where noted.
The GAD 43/43e can be installed in any section of the aircraft’s fuselage or the forward equipment bay for
multi-engine aircraft. The GAD 43/43e must be mounted in a serviceable location in the aircraft (e.g.
accessible through an access panel). Installation in an unpressurized area of a pressurized aircraft is
acceptable.
NOTE
For non-metallic aircraft the GAD 43/43e must be grounded to the instrument panel. This
will require that the GAD 43/43e be installed near the instrument panel. Refer to
Section 3.8.2 for additional information.
The GAD 43/43e can be oriented in any position and secured to structure using one of two pairs of
mounting flanges as shown in Figure 2-17.
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7$//25,(17$7,21 6+25725,(17$7,21
Figure 2-17. GAD 43/43e Short and Tall Installation Orientations (GAD 43 shown)
NOTE
For installations with dual G600 systems, GRS 77 #2 and GDC 74( ) #2 are not required
to be bonded to the instrument panel.
The GTP 59 temperature probe and GMU 44 magnetometer must not be electrically bonded to the aircraft
structure. If the location chosen for the GTP 59 or GMU 44 is conductive, an insulating doubler must be
installed to electrically isolate the unit.
NOTE
For installations with dual G600 systems, GRS 77 #2 and GDC 74( ) #2 are not required
to be bonded to the instrument panel.
NOTE
For installations with dual G600 systems, TVS and resistor protection is not required for
the GDU 620 #2, GRS 77 #2 or GDC 74( ) #2.
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NOTE
The GDU 620 may be interfaced to an ARINC 708 weather radar in metal aircraft only.
Refer to Appendix K to determine whether a particular model is considered metal or non-
metallic.
In order to interface an ARINC 708 weather radar to the GDU 620, the weather radar transceiver must be
electrically bonded to the surrounding structure with a resistance of 10 m or less. Overbraid must be
installed over the weather radar transceiver cabling that is located beneath the radome before it enters the
metal fuselage or metal wing for a radome in Lightning Zone 1. Overbraid is required if the radome is
located entirely within Zones 2 or 3 and the cabling outside the metal enclosure is over 12 inches (for Zone
2) or 24 inches (for Zone 3) in length. Extra cable length (for service, etc.) must be overbraided or secured
inside the metal fuselage or metal wing structure so it will not be exposed to lightning transients during
normal operation.
In order to avoid recalibration of the weather radar when upgrading from an ALREADY CALIBRATED
weather radar installation, it is suggested that the installer activate the Maintenance Page of the original
indicator BEFORE IT IS REMOVED and write down the value for 'Roll Trim'. This value may be entered
in the GDU 620 to maintain the existing calibration.
2.5.25 HSDB Ethernet Architecture Requirements
When the GDU 620 is interfaced with the GTN 6XX/7XX Table 2-9. Garmin LRU Ethernet Port
navigator, GTS 8XX traffic system, GDL 69/69A datalink, Summary
or GWX 68/70 Weather Radar, each LRU must be
connected so that maximum data path redundancy is Number of
LRU
achieved. The Ethernet architecture options shown in the Ethernet Ports
following sections must be followed when utilizing HSDB GDU 620 2
Ethernet connections between LRUs. Interconnect diagrams
for each architecture are found in Figure F-36 and GTN 6XX 4
Figure F-37. GTN 7XX 4
Some Garmin LRUs have limited HSDB Ethernet ports. A GTS 8XX 1
summary of the Garmin LRUs with Ethernet capability and
the number of ports for each is shown in Table 2-9. GDL 69/69A 4
GWX 68/70 1
NOTE
When connecting to HSDB Ethernet ports on LRUs other than the GDU 620, refer to the
installation manual for that system to verify if there are additional requirements
associated with the use of its HSDB Ethernet ports.
NOTE
Whenever a GTN 6XX/7XX navigator is installed with the GDU 620, one HSDB Ethernet
port on the GTN 6XX/7XX must be connected directly to an HSDB Ethernet port on the
GDU 620.
NOTE
The Ethernet architecture options shown in the following sections are provided for
guidance only. They are not intended to include every possible installation and
configuration; they are provided to help the installer choose the optimal HSDB Ethernet
architecture design for each specific installation.
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already connected to the GDU 620, as shown in *'/$
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may have the lowest priority because the HSDB
interface to the GTS 8XX is only used when in :,7+287*:;
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affect the availability of traffic in normal operating
*'8 *'8
mode. If the GDL 69/69A is not installed, the GTS +6'%
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8XX must be connected directly to the GDU 620 (if
HSDB ports on both GDU 620s are available, the
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Figure 2-20. Dual G600 Installation
without GTN 6XX/7XX
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may have the lowest priority because the HSDB *76;; +6'%
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NOTE
If the GAD 43/43e adapter is being used to replace the existing attitude source for the
autopilot, it is highly recommended that a short flight test be conducted prior to starting
the G600/GAD 43/43e installation to baseline the autopilot performance and ensure that
the system is operating as designed. This short flight test is repeated after completion of
the aircraft modification to validate that the GAD 43/43e attitude source operates
identical to the original mechanical gyro. Refer to Section 5.10.2.5 for additional details.
NOTE
The GDU 620 must be electrically bonded to the instrument panel. If a trim plate is
utilized in the installation, it must be installed such that it will permit the GDU 620 to be
electrically bonded to the instrument panel. When measured from the rear aluminum
chassis of the GDU 620 to the instrument panel, the resistance must be 20 mΩ or less.
Refer to Section 3.8.1 for additional information about equipment bonding.
• When installing the GDU 620 display the following steps must be performed:
• Select a general location for the GDU 620 cutout as specified in Section 3.2.1.1.
• Address any considerations specific to the installation as specified in Section 3.2.1.2.
• Remove instruments necessary to facilitate installation and temporarily install the GDU 620 cutout
template. Refer to Section 3.2.1.3.
• Determine if the use of a trim plate is necessary for the installation. If necessary, determine which
type of trim plate is required. Refer to Section 3.2.1.4.
• Install the trim plate (if necessary). Refer to Section 3.2.1.5.
• Install the GDU 620. Refer to Section 3.2.1.6.
3.2.1.1 GDU™ 620 Display Location
Determine a suitable location for the GDU 620 (refer to Section 2.5.11.1 for placement information).
Example instrument panel layouts can be found in Section D.1.
NOTE
Certain Cessna aircraft may require the control yoke to be modified and the instrument
panel replaced in order to provide sufficient space in the instrument panel for the
GDU 620. Reference Section 2.5.11.3 for additional information.
NOTE
Certain Hawker Beechcraft aircraft may require that the instrument panel be replaced in
order to provide sufficient space in the instrument panel for the GDU 620. Reference
Section 2.5.11.3 for additional information.
In general, most six-pack instrument configurations usually consist of, but are not limited to, the primary
instruments - airspeed indicator, attitude indicator, altimeter, horizontal situation indicator
(HSI)/directional gyro (DG), vertical speed indicator, and turn coordinator. An ideal six-pack would have
the instruments configured so that they are aligned both vertically and horizontally with each other, evenly
spaced and adjacent to one another (Figure 3-1). Other six-pack instrument configurations consist of the
same primary instruments but with the instruments scattered and/or not aligned on the instrument panel
(Figure 3-2).
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For any instrument panel, installation of the GDU 620 is not limited to the use of cutouts for the primary
instruments. Any combination of the original cutouts for any instrument may be used as long as the
GDU 620 location satisfies the ADI intersect criteria (see Section 2.5.11.1). For example, in Figure 3-2
and Figure 3-3, the VOR indicator cutouts are used in conjunction with the adjacent primary instruments
cut outs for the GDU 620 installation.
Using the airspeed and turn coordinator cutouts for the GDU 620 installation in this example would have
caused a challenging installation, both structurally and cosmetically.
3.2.1.2 Installation Considerations
Prior to any alteration, consideration should be given to the placement of the standby instruments (see
Section 2.5.11.2 for information regarding the location of standby instruments).
Installation of the GDU 620 requires an instrument panel with a minimum thickness of 0.063” to satisfy
structural requirements. Ensure that there is sufficient clearance for connectors and wire harness on the
GDU 620, as shown in Figure 3-4.
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NOTE
If all of the nut plates can be installed onto the instrument panel and no existing cutouts
are visible when the GDU 620 is installed, it is not necessary to install any trim plate.
NOTE
If installing nut plates onto the trim plate it may be necessary to cut out additional
material from the instrument panel in order to provide clearance for the attachment of the
nut plate to the trim plate.
After it is decided which trim plate is to be used (thin or thick), determine the size of the trim plate and cut
it to the required size and pattern. Refer to Appendix C for the dimensions of the trim plates that are
furnished with the G600 installation kit.
NOTE
Do not permanently install the trim plate to the instrument panel until the GDU 620
installation hardware (nutplates) has been installed on the instrument panel and/or on the
thick trim plate.
Determine locations of fasteners or rivets for securing the trim plate to the instrument panel and the
GDU 620 nut plates in accordance with the requirements in Figure 3-5, Figure 3-6, and Figure 3-7.
NOTE
The thin (0.032”) trim plate can float on the instrument panel. Rivets or fasteners to
secure the thin trim plate P/N 115-01009-00 to the instrument panel are optional. The
installation of the GDU 620 will secure the trim plate in place.
If attaching the nut plates to the instrument panel, use the Cutout Template P/N 115-01010-00 as a guide to
drill out the holes for the nut plate position. Remove the Cutout Template and install the required nut plates
on the instrument panel and, if required, on the trim plate. Once all six of the GDU 620 nut plates have
been installed, permanently install the trim plate, if required.
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NOTE
Due to the distance from the desired location of a standby instrument on the stepped panel
to the GDU 620 and the standby instrument distance requirement from Section 2.5.11.2,
only 3 1/8 inch standby instruments are permitted to be installed on stepped panels.
In Figure 3-10 the instrument panel bolster was modified to accommodate two of the standby instruments.
Refer to Appendix H for details on modifying the bolster to accommodate standby instruments.
Some instrument panels may require additional modifications to address non-standard size instruments
(e.g. the KI 256 ADI). Refer to Appendix H for additional information.
Due to space constraints, some installations may require the use of 2 1/4 inch instruments for backup
instruments. Previously certified 2 1/4 inch instruments may be used as long as they are pneumatic. If
using an electric attitude indicator, the Mid-Continent 4200-( ) (2 1/4 inch display) electric attitude
indicator with the MD240-battery backup must be used. For airspeed and altitude indicators, Mid-
Continent provides a package of 2 1/4 inch instruments in combination with the specified attitude
indicator. For Mid-Continent ordering information see Section 2.5.11.2.3.3.
NOTE
If the Mid-Continent 4200-( ) 2 ¼-inch attitude indicator is used in a non-metallic aircraft,
the associated remote MD420 Emergency Power System must be mounted within the
instrument panel area. This constraint does not apply to metal aircraft.
NOTE
If the Mid-Continent 4200-( ) 2 ¼-inch attitude indicator is used in a pressurized aircraft,
the associated remote MD420 Emergency Power System must be mounted in a pressurized
area.
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NOTE
If mounting the GRS 77 on existing structure (e.g. existing shelf), the existing structure
must meet the minimum requirements specified in Section 3.2.3.1 for fabricated support
racks, brackets and shelves.
NOTE
For dual G600 installations, it is strongly recommended that both GRS 77 AHRS units be
mounted on the same shelf or bracket. This becomes extremely important in installations
utilizing the GAD 43/43e to supply attitude information to the autopilot – ensuring that
both AHRS units are exposed to the same vibration environment will help prevent nuisance
‘Check Attitude’ alerts and nuisance autopilot disconnects.
Considering the placement information contained in Section 2.5.11.4, determine a suitable location for the
GRS 77. The GRS 77 should be mounted to a surface known to have sufficient structural integrity to
withstand additional inertial forces imposed by the GRS 77 unit and any related components. For
reference, the GRS 77 with Mounting Rack weighs 3.5 lbs and the addition of the GRS 77 Universal
Mount increases the weight to 4.55 lbs. Use of additional brackets or supplemental support structure will
also increase weight. Table 3-1 provides an overview of possible GRS 77 mounting options for installation
with and without the GRS 77 Universal Mount. Each option references a subsequent section where further
details and considerations may be found. Furthermore, Section 3.2.3.1 identifies conditions that must be
met for every GRS 77 installation, regardless of use of the GRS 77 Universal Mount.
(Composite Aircraft)
Some composite aircraft have a solid fuselage
structure that with a GRS 77 Universal Mount,
will meet the requirements for the GRS 77
installation. Modification of the fuselage involves
adding points of attachment.
Refer to Section 3.2.3.2.4.
Installation of GRS 77 Universal Mount Using Existing Points from Previously Installed
Equipment
If the aircraft has a Bendix/King KG
102/102A gyro, a Mid-Continent
4305-128 gyro, Mid-Continent
4305-150 gyro or a Cirrus 14357-001
gyro currently installed, and it is being
removed for this installation, the location
may provide an adequate mounting 86()250,'&217,1(1725
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Modify Existing Floor Panel or Add Mounting Surface to Attach GRS 77 Mounting Plate
A false floor may exist over airframe structure to make room for avionics
or baggage. If the false floor surface is level and meets structural
requirements, it may provide an adequate surface for mounting the
GRS 77 directly.
Alternately, existing frame structure may provide a level plane to which a
plate may be attached for mounting the GRS 77. An example would be
multiple frames with flanges at the same water line (WL).
Refer to Section 3.2.3.3.2. )25:$5'
Plate, Angle Bracket Assembly – Attachment to Existing Frame and Bulkhead Structure
Angle brackets may be fabricated to attach to existing frame and
bulkhead structure, to which a plate may be attached. Although
multiple frames and bulkhead structure may be available for the
AHRS location, they may not be at the same water line (WL). One
or more brackets may be needed to create a level plane. The intent
is to ensure the plate remains parallel to the aircraft level reference
and firmly supported across its span.
Refer to Section 3.2.3.3.3.
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NOTE
The incline of the mounting location may be determined by using a level meter such as the
PRO 360 or equivalent. It is recommended to use a level surface on the aircraft itself as
reference for a more accurate installation.
2. Determine and set the incline offset required for level installation. Cleco the second pair of holes
of the top bracket to the angle bracket as shown in Figure 3-15. Drill hole-pattern from top bracket
to angle bracket (0.1285” diameter holes – #30 drill bit), 5 places each side.
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NOTE
If the GRS 77 Universal Mount has been assembled with the angle brackets facing in,
installing the GRS 77 mounting rack on the universal mount will prevent access to tighten
the universal mount screws to the mounting plate. It is recommended to install the
universal mount to the mounting plate before mounting the GRS 77 mounting rack on the
universal mount for this situation.
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NOTE
Aircraft structures such as the firewall, bulkhead and support frames are usually
perpendicular to the aircraft heading and may be used as reference for determining the
relative position of the installation to the aircraft heading.
1. Position the GRS 77 Universal Mount assembly on the mounting platform so that it is aligned to
the aircraft heading. Transfer the hole-pattern from the Angle Brackets to the mounting platform, 4
places each side. Ensure that the arrow on the mounting rack is facing the forward direction.
2. Remove the GRS 77 Universal Mount assembly from the mounting platform and drill the marked
hole-pattern for #10 hardware (0.189” diameter holes – #12 drill bit) into the mounting platform.
The preferred method of assembly utilizes nutplates installed to the mounting platform: rivet nut
plates (MS21059L3) with MS20426AD3-X rivets to the mounting platform. Ensure that installed
rivets are flush with the installation panel. Remove any burrs or excess rivet heads.
NOTE
It is acceptable to install the Universal AHRS Mounting Bracket assembly to the aircraft
structure with four pieces of hardware (bolts or screws at opposite ends of each angle) as
long as the installation allows the GRS 77 AHRS to pass the Engine Run-up Vibration Test
outlined in Section 5.6.5. Use of eight fasteners is strongly recommended.
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CAUTION
This procedure only applies to secondary aircraft structures. It is not acceptable to use
this procedure for primary structure or structural load carrying members. This procedure
applies to honeycomb composite material used in areas such as false floors or avionics
shelves. After the installation is complete, refer toSection 5 for system configuration,
calibration and checkout.
NOTE
The GRS 77 AHRS will not provide valid outputs until the post-installation calibration
procedures are completed.
1. Assemble the GRS 77 Universal mount per Section 3.2.3.2.2. Place the GRS 77 Universal Mount
assembly on the mounting surface ensuring that the forward direction is aligned with the aircraft
heading. Mark holes (4 on each side, 8 total) and edges of angle brackets for future reference. See
Figure 3-19.
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Figure 3-22. First Cloth Installation for Mounting Bolts (Composite Aircraft)
Figure 3-23. Second Cloth Installation for Mounting Bolts (Composite Aircraft)
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Figure 3-24. Installation of GRS 77 Universal Mount in Tube and Fabric Aircraft Using
Welded Tabs
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Figure 3-25. Installation of GRS 77 Univ. Mount in Tube/Fabric Aircraft Using MS21919
Clamps
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Clamps
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NOTE
Aircraft structures such as the firewall, bulkhead and support frames are usually
perpendicular to the aircraft heading and may be used as reference for determining the
relative position of the installation to the aircraft heading.
1. Position the GRS 77 Mounting Rack to the mounting or installation panel so that it is aligned to
the aircraft heading and transfer the hole-pattern to the mounting plate from the angle bracket 5
places. Ensure that the arrow on the mounting rack is facing the forward direction.
2. Drill the marked hole-pattern (0.210 diameter holes) and rivet nut plates (MS21059L3 or
equivalent) with MS20426AD3-X rivets (Countersunk rivets). Ensure that installed rivets are
countersunk and are flush with the installation panel. Remove any burrs or excess rivet heads. See
Figure 3-28 for illustration and alternate hardware options.
3. Perform a structural validation per Section 3.3.
4. Install the Mounting Rack, whichever applies, to the mounting plate using AN525-1032R8 (5
total). The recommended torque is 20-25 in-lbs. Perform a structural validation test per
Section 3.3.
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$,5)5$0(
675,1*(5
02817,1*
%5$&.(7
)$67(1,1*
+$5':$5(
9,(:/22.,1*$)7
02817,1*685)$&(
3$5$//(/72
$,5&5$)7/(9(/
127(6
86( 76+((7$/80,1,807+,&.1(6625*5($7(586($%(1'
5$',86$335235,$7(727+(0$7(5,$/7<3($1'7+,&.1(66 (;$03/(86(%(1'
5$',86)257+,&.1(667$/80,180
$5,*,'&211(&7,2172$,5&5$)76758&785(,65(48,5('5(&200(1'('
+$5':$5(237,216$5(
+$5':$5( 63(&,),&$7,216
5,9(76 35()(55('&5; &+(55<0$; 25$/7(51$7(06$' ;
6&5(:6 06 /(1*7+$5 251$6 /(1*7+$5
$1 $1 / 0 ) 0 .
:$6+(56 1873/$7(6
1$6)13 0 . 25)
251$6)13 25 06$';
$1 $ 061 5,9(76
1876
2506/
Figure 3-29. Installation of GRS 77 on Aircraft Stringers (Adapter Riveted to Aircraft Skin)
Sheet 1 of 2
8372
8372
12(;75$)/$1*(6
8372
)25:$5'$1'$)7
)/$1*(6
8372
)25:$5'$1'$)7
)/$1*(6$1'
)25( $)767,))(1(5
0,1'()/(&7,21*$3
0$;+(,*+7'(7$,/ 02817,1*
%5$&.(7
0$;
$,5&5$)7)/225 $,5)5$0(675,1*(5
$,5)5$0(
)$67(1(563$&,1* 02817,1*
675,1*(5
%5$&.(7
',0$
&255(&7*8,'(/,1(7$%/(
+$5':$5( ',0$ ',0%
0,10$;
5,9(76 ',0%
6&5(:6 ',0%
Figure 3-29. Installation of GRS 77 on Aircraft Stringers (Adapter Riveted to Aircraft Skin)
Sheet 2 of 2
)25:$5' *56$+56
,1
&/($5$1&(
02817,1*685)$&(3$5$//(/
72$,5&5$)7/(9(/
)$67(1,1* (;,67,1*)/2253$1(/251(:
+$5':$5( 68332573$1(/ 6((5(48,5(0(176
6(&7,21)255(&200(1'('
7+,&.1(66$1''(6,*1)($785(6
68332573$1(/6+28/'%(
)$67(1('72($&+$,5)5$0(
0(0%(5$&52667+(63$1 (;,67,1* 6.,1
$,5)5$0(
Figure 3-30. Installation of GRS 77 on Existing Floor Panel or Installed Support Panel
02817,1*685)$&(3$5$//(/72
68332573$1(/6+28/'%( $,5&5$)7/(9(/
)$67(1('$&52667+(63$1
$1*/(672&5($7(
/(9(/3/$1()25
68332573$1(/
(;,67,1* 6.,1
$,5)5$0(
0(0%(5
NOTE
Place the unit on its rack, and tighten the screw fasteners on one end of the unit to the rack
(recommended torque is 22-25 inch pounds), but leave the screw fasteners on the other
end of the unit unfastened.
At the unfastened end of the unit, there should now be a gap between the unit baseplate and the rails of the
mounting rack. Measure the gap to determine if it is within tolerances. See Figure 3-32. Using feeler
gauges, check to ensure that the gap between the unit and each rack rail is at least 0.010 inch, but less than
0.070 inch. See Figure 3-32.
If the gaps between the unit and each rack rail are within tolerance (0.010 inch, but less than 0.070 inch)
tighten the remaining two screw fasteners to hold the GRS 77 unit firmly to its rack (recommended torque
is 22-25 inch pounds).
If the gap is less than 0.010 inch, or greater than 0.070 inch, then the proper amount of preload will not be
exerted on the unit baseplate when the unit is fastened down, and the installation is not acceptable.
Possible causes for a failure of this check include the following:
• The rack is fastened down to a surface that is not sufficiently flat
• The rack is warped or damaged
• The GRS 77 has a center baseplate external shim that is damaged or has been removed
• The GRS 77 baseplate has been warped or damaged
In the event of a failed test (gap on unfastened end of unit not within the range of 0.010 inch to
0.070 inch), these possibilities must be examined, and any deficiencies corrected to pass this check before
the installation is acceptable.
)$67(1('(1'
0($685(*$3
$781)$67(1('(1'
$&&(37$%/(
NOTE
Use a #2 Phillips screwdriver to tighten the GRS 77 to the rack, rather than hand
tightening the knurled screws. The recommended torque is 22-25 inch pounds.
After completion and satisfactorily passing the flatness check, tighten the four mounting screws securing
the GRS 77 unit to the rack. See Figure 3-33.
After the installation is complete, refer to Section 5.5 for system configuration, calibration and checkout.
NOTE
The GRS 77 AHRS will not provide valid outputs until the post installation calibration
procedures are completed.
86($3+,//,366&5(:'5,9(5
727,*+7(1)285.185/('
6&5(:62181,7725$&.
72548(6&5(:672,1/%6
$+5681,9(56$/723%5$&.(7
3$572)*5681,9(56$/02817.,7
,167$//$7,213/$7(
$+56$1*/(02817,1*%5$&.(7 ;
3$572)*5681,9(56$/02817.,7
NOTE
For metal aircraft the GMU 44 must be electrically bonded to the aircraft metallic
structure that forms the ground plane, with a resistance of 10 mΩ or less with the
connector disconnected.
NOTE
For non-metallic aircraft, the GMU 44 must not be electrically bonded to the aircraft
ground plane. Refer to Table K-1 to determine GMU 44 isolation requirements for all
aircraft models.
Determine a suitable location for the GMU 44 (refer to Section 2.5.11.5 for placement information).
Example GMU 44 installations can be found in Section D.2. The GMU 44 should not be mounted on an
access panel.
The GMU 44 Install Rack, P/N 115-00481-00, must be installed within 3° of the aircraft level reference for
pitch and roll. It is preferred that the forward direction of the GMU 44 mounting rack is aligned to within
0.5° in heading of the aircraft forward direction (longitudinal axis). If it is not possible to guarantee this
accuracy, installation alignment to within 2.5° in heading is acceptable, in combination with a post-
installation heading alignment of the aircraft to a precise heading to determine and set a heading offset.
The heading offset procedure is described in Section 5.6.4. For all installations, level and heading
CAUTION
After a location has been selected and a GMU 44 mounting method chosen, a magnetic
interference survey must be performed at that location prior to fabricating or assembling
any parts for the GMU 44 mounting. It is possible that the location will fail the survey and
the installation will require a new location, with different installation requirements.
For side plate installations (Figure 3-38 and Figure 3-39), Lateral and longitudinal (2 axis) level
installation can be accomplished through the level placement of the mounting holes and the incline setting
(±2°, ±4° ±6°) of the GMU 44 Universal Mount.
*08
81,9(56$/
,167$//$7,21 %5$&.(7
3$1(/
)25:$5'
02817,1*2)*08
3$5$//(/72$,5&5$)7/(9(/
6(7%5$&.(702817,1*
$,5&5$)7/(9(/
+2/(6,13$1(/)25
5()(5(1&(
$,5&5$)7/(9(/
*08
81,9(56$/
%5$&.(7
$,5&5$)7
/(9(/
5()(5(1&(
6(7,1&/,1(21
81,9(56$/%5$&.(7
)25/(9(/
,167$//$7,21
9(57,&$/
67$%,/,=(5
*08
/(9(/72
/$7(5$/$;,6
/(9(/72
/21*,78',1$/$;,6
$,5&5$)7
5()(5(1&(/,1(
/(9(/72
/$7(5$/$;,6
/(9(/72
/21*,78',1$/$;,6
81,9(56$/$'$37(56(7$7
)25/(9(/,167$//$7,2172
/21*,78',1$/$;,6
Figure 3-40. GMU 44 Universal Mount Level Installation Using Support Equipment,
Examples
+2/(0$5.6)253$5$//(//,1(72 +2/(0$5.6)253$5$//(//,1(72
0$7&+72302817,1*2)%5$&.(7 0$7&+6,'(02817,1*2)%5$&.(7
$/,*1*08,167$//5$&.3$5$//(/72
$,5&5$)7&(17(5/,1(0$7&+'5,//%5$&.(7
72,167$//5$&.$1'5,9(7,13/$&(
$/,*1*08,167$//5$&. $,5&5$)7)25:$5',1',&$725
3$5$//(/72$,5&5$)7&(17(5/,1(
0$7&+'5,//%5$&.(772,167$//
5$&.$1'5,9(7,13/$&(
2. Rivet the GMU 44 Install Rack to the top bracket using MS20426AD5-6 rivets (3 Places).
See Figure 3-42 and Figure 3-43.
81,9(56$/723
0$*1(720(7(5%5$&.(7
*08,167$//5$&.
'21275,9(77+(6(
$5()256(&85,1*
7+(*08727+,6
$66(0%/('81,7
$/,*10(173,16
5,9(7+2/(6$5(
&2817(5681.
127()25:$5'
5(/$7,2172
%5$&.(7
*08,167$//5$&.
0$*1(720(7(581,9(56$/
723%5$&.(7
NOTE
The incline of the mounting location may be determined by using a level meter such as the
PRO 360 or equivalent. It is recommended to use a level surface on the aircraft itself as
reference for a more accurate installation.
*8,'(+2/(63529,'('
720281772$,5&5$)7
5,9(7723$1'%27720
%5$&.(76:,7+
06$'5,9(76
06$'5,9(7
;
0$*1(720(7(5
81,9(56$/%5$&.(7
Figure 3-44. GMU 44 Universal Mount Top and Bottom Bracket Assembly
+2/(3$77(51)25
/$7(5$/027,21
$1*8/$5$'-8670(17
0$*1(720(7(5
81,9(56$/723%5$&.(7
+2/(3$77(51)25
527$7,21$/027,21
$1*8/$5$'-8670(17
+2/(3$77(51)25
/$7(5$/027,21
$1*8/$5$'-8670(17
0$*1(720(7(5
81,9(56$/%5$&.(7
+2/(3$77(51)25
527$7,21$/027,21
$1*8/$5$'-8670(17
Figure 3-45. GMU 44 Universal Mount Top and Bottom Hole Patterns
5,9(76
,167$//('
02817,1*
3/$7(
029(0(172)3/$7(672
$/,*1+2/(6/$7(5$//<
)25'(*5((62),1&/,1(
$1*/($'-8670(17 $1*/($'-867('
9$/8(25 25
5,9(76
,167$//('
02817,1*
3/$7(
029(0(172)3/$7(672
$/,*1+2/(6,1527$7,21
)25'(*5((62),1&/,1(
02817,1*
3/$7(
$1*/(
5(48,5('
02817,1*
3/$7(
$1*/(
5(48,5('
3/$7(029(0(17672 5,9(76
$/,*1+2/(6,1527$7,21 ,167$//('
)25'(*5((62),1&/,1(
$1*/($'-8670(17
9$/8(25
06$' 5,9(7
;
127(5,9(76$5(02817(',16+2:16(72)
+2/(6)25
',+('5$/$'-8670(17
&/(&2 ;
06$'5,9(7
;
127(5,9(76$5(02817(',16+2:16(72)
+2/(6)25 ',+('5$/$'-8670(17
723029(0(17 723029(0(17
/()76,'( 5,*+76,'(
%27720029(0(17 %27720029(0(17
(;$03/(2),1&/,1('8(72/$7(5$/029(0(17
5,9(7(':,7+06$'
5(&200(1'('02817,1*
3/$1(
*08
*08
5,9(7/2&$7,21
)25,1&/,1( 5(&200(1'('02817,1*
3/$1(
6&5(:
;%5$66
;
*08
0$*1(720(7(5
NOTE
For metal aircraft the GMU 44 must be electrically bonded to the aircraft metallic
structure that forms the ground plane, with a resistance of 10 mΩ or less with the
connector disconnected. The Universal mount and any brackets it mounts to must be
electrically bonded to the aircraft ground plane.
Determine a suitable location for the GMU 44 (refer to Section 2.5.11.5 for placement information).
Example GMU 44 installations can be found in Appendix D.
Installation of the GMU 44 requires the aircraft to be leveled both in the longitudinal and lateral axes.
Refer to the aircraft maintenance manual for leveling instructions. It is preferred that the aircraft is placed
on jacks while leveled to avoid inadvertently placing the aircraft in a non level position when entering,
exiting or working in the aircraft. Complete the Magnetic Interference Survey per Section 3.2.4.3.
NOTE
In most cases support components for the installation of the GMU 44 Universal Mount is
not required. For some aircraft that require installing the magnetometer in the vertical
stabilizer, support brackets may be required to compensate for the extreme inclines and/or
awkward positioning. In such cases it is recommended to provide a level installation using
the manufactured brackets or other support equipment, especially if the GMU 44
Universal Mount is secured through the bottom bracket.
If required, install the support components (e.g. manufactured brackets or other equipment used to support
the GMU 44 Universal Mount) required for the installation of the GMU 44 Universal Mount in accordance
with the aircraft maintenance manual and AC43.13-2B Chapter 2. Verify clearances and requirements per
Figure 3-55.
For installations that have the clearance and access to install and remove the GMU 44 without disturbing
the GMU 44 Universal Mount, the GMU 44 Universal Mount may be installed on the mounting platform
prior to installing the GMU 44 on it. In this case, rivets may be used to secure the GMU 44 Universal
Mount to the mounting platform since removal of the GMU for maintenance or replacement will not
require the removal of the GMU 44 Universal Mount. When using rivets, use CR3242-4 (Length A/R)
Cherry Max rivets or MS20470AD5 Solid Universal Head rivets. It is acceptable to oversize the holes in
the Universal Mount brackets to a #21 drill size (0.159”) for installation of MS20470AD5 rivets.
Installation hardware for the GMU 44 Universal Mount should be non-magnetic. Acceptable nutplates
include #6-32 variations of the following: MS21048, MS21050, MS21052, MS21054, MS21056,
MS21058, MS21060, MS21070, MS21072, and MS21074. Do not use floating nutplates. Acceptable nuts
include #6-32 variations of the following: AN363C, AN364C, or AN365C. Acceptable screws include
MS5197, #6-32, length as appropriate. Acceptable washers include AN960C-6, AN960C-6L, AN960PD-
6, AN960-PD-6L, or their NAS equivalents.
In order to satisfy the structural requirements for the operation of the GMU 44 the following conditions
must be met:
1. If support racks, brackets or shelves need to be fabricated, they should be fabricated and attached
to the aircraft structure in accordance with the methods outlined in AC43.13-2B Chapter 2 and the
following requirements:
a) Material shall be 2024-T3 aluminum alloy sheet per AMS-QQ-A-250/4 or Clad 2024-T3
aluminum alloy sheet per AMS-QQ-A-250/5.
b) Material shall have some type of corrosion protection (primer, alodine, etc.)
c) Material shall be a minimum of 0.032” thickness
d) Use sheet metal techniques (bend radius, fillets, etc) appropriate to the material thickness
and type.
2. Any supporting structure must be rigidly connected to the aircraft structure through strong
structural members capable of supporting substantial loads.
*08
5. Determine the angle offset for level installation and heading angle offset for aircraft heading
alignment.
6. The incline of the mounting location may be measured using a level meter such as the PRO 360 or
equivalent. It is recommended to use a level surface on the aircraft itself as reference for a more
accurate installation.
NOTE
For vertical stabilizer installation, aircraft structures such as the bulkheads and support
frames are usually perpendicular to the aircraft heading and may be used as reference for
determining the relative position of the installation to the aircraft heading.
7. Assemble the GMU 44 Universal Mount per Section 3.2.4.2.1. For GMU 44 Mounting examples
see Section D.2.
8. For side plate installations, position the GMU 44 Universal Mount on the aircraft mounting
structure. Transfer the hole-pattern from the side-plate of the GMU 44 Universal Mount to the
mounting structure (0.144” diameter drill holes, two places). See Figure 3-56, left side.
9. For bottom plate installations, drill four holes (0.128” diameter) on the bottom plate (two on each
side) of the GMU 44 Universal Mount. Position the GMU 44 Universal Mount on the mounting
platform. Transfer the hole-pattern from the bottom plate of the GMU 44 Universal Mount to the
mounting plate (0.144” inch diameter, four places). See Figure 3-56, right side.
+2/()25)$67(1(5
0$7&+'5,//7202817,1*685)$&(
3/$&(6 +2/()25)$67(1(5
0$7&+'5,//7202817,1*685)$&(
3/$&(6
6,'(3/$7(,167$//$7,21 %277203/$7(,167$//$7,21
10. Prepare the mounting surface (both faying surfaces) for bonding in accordance with Section 3.8.3.
If more than 3 rivets are used then no faying surface preparation is required and the electrical bond
will be inherent through the rivets.
11. Rivet nut plates (MS21059L3) with MS20426AD4-6 rivets (Countersunk rivets) onto mounting
platform. Ensure that installed rivets are countersunk and are flush with the installation panel.
Remove any burrs or excess rivet heads. In some cases, such as with composite aircraft, self
locking nuts may be used instead of rivet nuts.
12. Install the GMU 44 into the GMU 44 Universal Mount using hardware included in the GMU 44
Installation Kit. Apply medium strength thread locker (such as Loctite 242) to screw threads and
torque fasteners 6 to 8 in-lbs. Witness stripe (torque seal) fastener heads.
13. The metal components in the GMU 44’s connector may slightly affect the magnetic field sensed by
the GMU 44. Place the connector at least 2 inches from the body of the GMU 44 to minimize this
effect. After attaching the GMU 44 connector to its mate in the aircraft wiring, secure the
connector in place using good installation practices. This will ensure that any remaining magnetic
effect can be compensated for using the Magnetometer Calibration Procedure in Section 5.6.
NOTE
The GMU 44 will not provide valid outputs until the post installation calibration
procedures are completed.
NOTE
For tube and fabric aircraft the GMU 44 must be electrically bonded to the aircraft
metallic structure that forms the ground plane, with a resistance of 10 mΩ or less with the
connector disconnected. The Universal mount and any brackets it mounts to must be
electrically bonded to the aircraft ground plane.
NOTE
It is recommended that the GMU 44 not be installed near the steel tube structure because
of the potential for magnetic interference. Consequently the GMU 44 should be installed
in the wing, and the procedures specified in Section 3.2.4.2.2 should be followed.
NOTE
For composite aircraft, the GMU 44 must not be electrically bonded to the aircraft ground
plane. Refer to Table K-1 to determine GMU 44 isolation requirements for all aircraft
models. If the structure is conductive at the mounting location, provisions must be made to
electrically isolate the GMU 44 from the conductive structure.
NOTE
Carbon reinforced composite (with or without mesh) or fiberglass with mesh is considered
to be conductive. Wood, Kevlar and fiberglass without mesh is considered to be non-
conductive.
NOTE
Nut plates should not be used to attach the GMU 44 Universal Mount to non-conductive
structure. Alternate stainless locking nuts identified in Section 3.2.4.2.2 should be used to
fasten the Universal Mount to structure.
NOTE
Prior to installing any equipment necessary for the installation of the GMU 44, a
Magnetic Interference Survey must be completed to determine if the desired location is
acceptable for the installation of the GMU 44 Magnetometer.
NOTE
For wing installations it may require the transferring of both the aircraft heading
reference line and the mounting panel’s line to the shop floor for comparison and angle
measurement. Refer to Section 3.2.4.4 for typical methods to determine the heading angle
offset.
5. Refer to Figure C-4 for GMU 44 Install Rack hole pattern, which must be transferred to fabricated
mounting structure prior to installation of GMU 44 Install Rack. Ensure that the GMU 44 Install
Rack is aligned with the aircraft centerline. Rivet the installation plate to the top bracket using
MS20426AD5-6 rivets (3 Places).
NOTE
Installation hardware for the GMU 44 Universal Mount should be non-magnetic.
Acceptable nutplates include #6-32 variations of the following: MS21048, MS21050,
MS21052, MS21054, MS21056, MS21058, MS21060, MS21070, MS21072, and MS21074.
Do not use floating nutplates. Acceptable nuts include #6-32 variations of the following:
AN363C, AN364C, or AN365C. Acceptable screws include MS51957, #6-32, length as
appropriate. Acceptable washers include AN960C-6, AN960C-6L, AN960PD-6, AN960-
PD-6L, or their NAS equivalents.
6. Rivet nut plates (acceptable variations noted above) with MS20426AD3-4 rivets (Countersunk
rivets) onto mounting platform. Ensure that installed rivets are countersunk and are flush with the
installation panel. Remove any burrs or excess rivet heads. In some cases, such as with composite
aircraft, self locking nuts may be used instead of rivet nuts.
7. Install the GMU 44 into the GMU 44 Universal Mount using hardware included in the GMU 44
Installation Kit. Apply medium strength thread locker (such as Loctite 242) to screw threads and
torque fasteners 6 to 8 in-lbs. Witness stripe (torque seal) fastener heads.
8. The metal components in the GMU 44’s connector may slightly affect the magnetic field sensed by
the GMU 44. Place the connector at least 2 inches from the body of the GMU 44 to minimize this
effect. After attaching the GMU 44’s connector to its mate in the aircraft wiring, secure the
connector in place using good installation practices. This will ensure that any remaining magnetic
effect can be compensated for using the Magnetometer Calibration Procedure in Section 5.6.
9. After the installation is complete, refer to Section 5 for system configuration, calibration and
checkout.
NOTE
The GMU will not provide valid outputs until the post installation calibration procedures
are completed.
*08
0$*1(720(7(5
127(0,1,080',67$1&( 0,1,080
5(48,5(',)%5$&.(7$66(0%/<
,65(029$%/(27+(5:,6(
0,1,080',67$1&(,65(48,5('
,)81,70867%(5(029(')520
7232)%5$&.(7
83
0$;,080:267,))(1(5
2567,))(1,1*)/$1*(6 287%2$5'
Figure 3-57. GMU 44 Magnetometer Mounting without Universal Mount
Sheet 1 of 2
$,5)5$0(
6758&785(
)25:$5'
02817,1*3/$7(
02817,1*685)$&(
3$5$//(/72
$,5&5$)7/(9(/
127(6
86(76+((7$/80,1,807+,&.1(6625*5($7(586($%(1'
5$',86$335235,$7(727+(0$7(5,$/7<3($1'7+,&.1(66 (;$03/(86(%(1'
5$',8625*5($7(5)257+,&.1(66 7$/80,180
$33/<&25526,213527(&7,21 (;$03/(=,1&&+520$7(35,0(5$/2',1(
(7& 21$//685)$&(62)3$57
$5,*,'
&211(&7,2172$,5&5$)76758&785(,65(48,5('+$5':$5(0867%(
1210$*1(7,&5(&200(1'('+$5':$5(237,216$5(
+$5':$5( 63(&,),&$7,216
5,9(76 35()(55('&5 ; &+(55<0$; 25$/7(51$7(06$' ;
6&5(:6 06 /(1*7+$5
$1& $1& / 0606
$13'$13' / 0606
:$6+(56 1873/$7(6
1$6&15 0606
25
251$6&15 0606
$1& $$1& $ 0606
1876
$1&$ 5,9(76 06$' ;
:,1*5,%
)$%5,&$7('
%5$&.(7
)25:$5'
Figure 3-58. GMU44 Magnetometer Mounting On Wing Rib Without Universal Mount
Sheet 1 of 2
*08
0$*1(720(7(5
)25:$5'
02817,1*685)$&(
3$5$//(/72
$,5&5$)7/(9(/
)$67(1,1*
+$5':$5(
127(6
86(76+((7$/80,1,807+,&.1(6625*5($7(586($%(1'
5$',86$335235,$7(727+(0$7(5,$/7<3($1'7+,&.1(66 (;$03/(86(%(1'
5$',8625*5($7(5)257+,&.1(667$/80,180
$33/<&25526,213527(&7,21 (;$03/(=,1&&+520$7(35,0(5$/2',1(
(7& 21$//685)$&(62)3$57
$5,*,'&211(&7,2172$,5&5$)76758&785(,65(48,5('+$5':$5(0867%(
1210$*1(7,&5(&200(1'('+$5':$5(237,216$5(
+$5':$5( 63(&,),&$7,216
5,9(76 35()(55('&5; &+(55<0$; 25$/7(51$7(06$' ;
6&5(:6 06 /(1*7+$5
:$6+(56 $1&$1&/ 1873/$7(6 0606
$13'$13'/ 0606
25
1$6&15 0606
251$6&15 0606
1876 $1&$$1&$ 0606
$1&$ 5,9(76 06$';
Figure 3-58. GMU44 Magnetometer Mounting On Wing Rib Without Universal Mount
Sheet 2 of 2
CAUTION
The GMU 44 must not be installed near the steel tube structure because of the potential
for magnetic interference. The GMU 44 should be installed in the wing in accordance with
Section 3.2.4.2A.1.
NOTE
For tube and fabric aircraft the GMU 44 must be electrically bonded to the aircraft
metallic structure that forms the ground plane, with a resistance of 10 mΩ or less with the
connector disconnected. The Universal mount and any brackets it mounts to must be
electrically bonded to the aircraft ground plane.
NOTE
Prior to installing any equipment necessary for the installation of the GMU 44, a
Magnetic Interference Survey must be completed to determine if the desired location is
acceptable for the installation of the GMU 44 Magnetometer.
NOTE
Refer to Figure C-4 for GMU 44 Install Rack hole pattern.
1. Fabricate a suitable mount as shown in Figure 3-59 and in accordance with the following:
◦ Material shall be 2024-T3 aluminum alloy sheet per AMS-QQ-A-250/4 or Clad 2024-T3
aluminum alloy sheet per AMS-QQ-A-250/5.
◦ Material shall have some type of corrosion protection (primer, alodine, etc.)
◦ Material shall be a minimum of 0.032” thickness for bracket lengths less than 12”
◦ Material shall be a minimum of 0.063” thickness for bracket lengths greater than 12”
◦ Use sheet metal techniques (bend radius, fillets, etc) appropriate to the material thickness
and type.
◦ Mounting platform shall not span greater than 12 inches wide or long without stiffeners or
stiffening flanges. Maximum length of mounting platform is 18 inches. Any supporting
structure must be rigidly connected to the aircraft primary structure through strong structural
members capable of supporting substantial loads.
2. Drill holes in the attach flanges of the GMU 44 mounting bracket. Hole diameters should be 0.098
to 0.1285 inch and be spaced approximately 0.5 inch apart.
NOTE
For vertical stabilizer installation, aircraft structures such as the bulkheads and support
frames are usually perpendicular to the aircraft heading and may be used as reference for
determining the relative position of the installation to the aircraft heading.
NOTE
For wing installations it may require the transferring of both the aircraft heading
reference line and the mounting panel’s line to the shop floor for comparison and angle
measurement. Refer to Section 3.2.4.4 for typical methods to determine the heading angle
offset.
3. Temporarily place the bracket in its final mounting location. Mark a line parallel to the heading
reference line on the bracket.
Figure 3-60. Conductive Surface Preparation for Attachment of GMU 44 Mounting Bracket
11. Mix epoxy (Jeffco 1307 epoxy resin with Jeffco 3176 epoxy hardener) in a 4:1 ratio.
12. Apply the final layers of cloth on GMU 44 Bracket flanges, as shown in Figure 3-63. The bottom
layer of glass cloth should be cut and located in the aircraft such that there is 0.5” distance
(minimum) on all sides between the edge of the cloth and the edge of the mounting bracket. The
top layer of glass cloth should be cut and located such that there is 1.0” distance (minimum) on all
sides between the edge of the cloth and the edge of the mounting bracket.
CAUTION
Do not permanently rivet the GMU 44 Universal Mount together. Use rivets held in place
with tape to hold GMU 44 Universal Mount together temporarily. Clecos, clamps or other
devices that are metal or magnetic should not be used. It is possible that the location will
fail the survey and the installation will require a new location, with a different incline.
Temporarily assemble the GMU 44 Universal Mount per Section 3.2.4.2.1 for level installation using tape
to hold rivets in place. Set the GMU and installation rack onto the GMU 44 Universal Mount (or other
mounting bracket if the Universal Mount is not being used). It is preferable to have the GMU 44 forward
direction aligned to the aircraft heading, but not required. Place the GMU 44 and GMU 44 Universal
Mount on the desired installation location and secure in place using tape. Do not use clamps or other
devices that are ferrous or magnetic.
Run the magnetic interference survey using the magnetic interference software in accordance with
Appendix G. If the survey passes, the location is considered reliable for the installation of the GMU 44.
If the test fails, the location should be considered unreliable until the source of the magnetic interference is
identified, remedied and the location is retested and passes the test. Refer to Section 6.1 for additional
information on troubleshooting and correcting the GMU 44 magnetometer installation. If the magnetic
interference cannot be remedied, another location should be chosen and tested.
NOTE
For some metal aircraft, it may be possible to use the rivets that secure the plate to the
aircraft skin to translate the plate line. See Figure 3-65 For aircraft that do not have rivets
for reference, such as composite aircraft, dividers may be used.
5,9(7/,1()25
,167$//$7,21
2)3$1(/
$&&(663$1(/
NOTE
Up/down movement of the dividers may offset the location of the mark on the underside of
the wing relative to other marks. It is important to note the holding position of the dividers
and ensure the same holding technique is used for all markings.
25
3. Place one side of the divider inside the aircraft wing with the point making contact with the
mounting plate surface, as shown in Figure 3-67.
,167$//$7,213$1(/
$&&(66+2/(
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$,5&5$)76.,1
Figure 3-67. Using Dividers to Transfer Panel Alignment to Underside of Aircraft Wing
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',9,'(5
NOTE
To verify that a measurement error did not occur due to the holding position of the
dividers, ensure that a straight line intersects all marks.
5. Mark at least three points along the mounting plate and draw a straight line through the points.
Verify that the line intersects all points marked.
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Figure 3-69. Transferring Mounting Panel Line from Underside of Wing to Floor Using
Plumb Bob
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Figure 3-70. Centerline Plumb Bob Method for the Forward Fuselage
3/80%%2%0$5.
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&(17(50$5.
21)/225
Figure 3-71. Center Mark for the Forward Fuselage (Plumb Bob Method)
3. Perform the same procedure to find the center point for the aft end of the fuselage, as shown in
Figure 3-72.
3/80%%2%
)/225
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Figure 3-72. Centerline Plumb Bob Method for the Aft Fuselage
3/80%%2%
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5. Determine the heading angle offset by comparing the aircraft reference center line to the mounting
plate alignment.
6. Transfer the aircraft center line to the mounting plate line for heading angle offset measurement.
7. Align the laser square to the aircraft reference line so that the other laser line is perpendicular to it
and intersects the mounting plate line drawn on the floor, as shown in Figure 3-74.
;
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9. Position the laser square at the intersection point and align one of the lasers to the chalk line from
the previous step.
10. Strike a line on the laser line parallel to the center reference line using a chalk line. This chalk line
will be the transferred aircraft heading reference line and is used to determine the heading angle
offset. See Figure 3-75.
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4. From Point B measure 5 feet and draw an arc which intersects the other, this will be point C.
5. Draw a straight line from point C to Point A. This line is perpendicular to the aircraft heading
reference line.
6. Extend the A-C line to intersect with the Panel Line. See Figure 3-79.
'5$:102817,1* %
3$1(//,1(
)7
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Figure 3-81. GDC 74( ) Recommended Clearance
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5(48,5(')2502817,1*
NOTE
Use a #2 Phillips screwdriver to tighten the GDC 74( ) to the rack, rather than hand
tightening the knurled screws.
5. Place the GDC 74( ) into its mounting rack and tighten the mounting screws. Recommended
torque is 12 to 15 inch lb.
CAUTION
Check Pitot-static connections for errors before operating the GDC 74( ). Incorrect
plumbing could cause internal component damage. Observe the following cautions when
connecting pneumatic lines.
NOTE
It is acceptable for aircraft previously modified in accordance with earlier revisions of this
installation manual to have the standby instruments attached to the pilot’s Pitot-static
system. All new installations must be installed as described below.
1. Make sure the aircraft static pressure port is plumbed directly to the unit static pressure input port
and the aircraft Pitot pressure port is plumbed directly to the unit Pitot pressure input port. Refer to
Figure 3-84 through Figure 3-88, depending upon the installation (refer to Figure C-6 or
Figure C-7 for the location of the Pitot and static ports on the GDC 74( )).
2. Seal the threads of pneumatic fittings at the connector ports. Use caution to ensure there are no
pneumatic leaks.
3. Use care to avoid getting fluids or particles into the Pitot and static lines connected to the
GDC 74( )).
4. Refer to Section 5 for system configuration, calibration and checkout.
67$7,&
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Figure 3-89. Pressing Mounting Rack Into Flox/Epoxy Mix (Composite Aircraft)
),%(5*/$66
&/27+
6. Allow the material to set and perform a structural validation per Section 3.3.
7. Install the mounting rack to the mounting plate using MS35206 or NAS601 (#6-32) screws
(six total). The recommended torque is 12-15 in-lbs.
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Figure 3-92
Description Garmin P/N Qty Notes
Reference
1 Washer, Lock, Self-Sealing, 5/16 212-00026-00 1
2 Nut, 5/16”, Hex, Skirt 210-00055-00 1
3 Outside Air Temperature Sensor 494-00022-XX 1
- Screw, 4-40 x .250, PHP, SS/P, w/NYL 211-60234-08 2 [1]
- Contact, Pin, Mil Crimp, Size 22D 336-00021-00 5 [1]
4 Ring Terminal 336-00021-00 0 [2]
[1] This item is not used for installation of the probe. It is used for termination of the wiring at
the GDC 74( ) connector P741. Refer to Section 3.4 for additional details.
[2] Ring terminal is part of OAT sensor assembly.
Assembly of the GTP 59 OAT Probe Kit is shown in Figure 3-90. Install the GTP 59 probe in accordance
with Section 3.2.6.1 for metal aircraft, Section 3.2.6.2 for tube and fabric aircraft, and Section 3.2.6.3 for
non-metallic aircraft.
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NOTE
For metal aircraft the GTP 59 can be mounted in the aluminum skin or in an access
panel/inspection cover.
NOTE
A doubler is not required for GTP 59 installations on an access panel/inspection cover in
Lightning Zone 3. A doubler is required for all other GTP 59 installations. The type of
doubler depends upon the location selected for the GTP 59.
1. Determine a suitable location for the GTP 59 (refer to Section 2.5.11.7 for placement information).
2. For the selected location, use Table 3-4 to determine whether doubler type “A” or “B” is required.
Each type of doubler has two options for fabrication.Ensure that there is sufficient clearance to
install the doubler at the selected location. Drill a 5/16-inch hole through the aircraft skin or access
panel/inspection cover at the desired location.
3. Based upon the material thickness at the selected location and the information contained in
Figure 3-95, fabricate the appropriate doubler according to Figure 3-93 or Figure 3-94. Each
figure provides two options – only one must be used (if applicable).
4. Install the doubler in accordance with Figure 3-95 (if applicable).
5. Install the GTP 59 in accordance with Figure 3-95.
6. Ensure that the resistance between the GTP 59 and the aluminum skin is 2.5 mΩ or less.
;
127(6
0$7(5,$/6+28/'%( 76+((7$/80,1807+,&.1(66$6127(',1'28%/(5,167$//$7,21),*85(
$33/<&25526,213527(&7,21$/2',1()2//2:('%<=,1&&+520$7( )('67'77 3 25(48,9$/(1735,0(5
21$//685)$&(6
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21$//685)$&(6
;
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$33/<&25526,213527(&7,21$/2',1()2//2:('%<=,1&&+520$7( )('67'77 3 25(48,9$/(1735,0(5
21$//685)$&(6
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$33/<&25526,213527(&7,21$/2',1()2//2:('%<=,1&&+520$7( )('67'77 3 25(48,9$/(1735,0(5
21$//685)$&(6
)/86++($' 06$'
0$7(5,$/35(3$5$7,21
6.,17+,&.1(66 '28%/(57+,&.1(66 06$' ',$ 06$' ',$
47<
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& 6.
& 6.
NOTE
For tube and fabric aircraft the GTP 59 must be mounted in an access panel/inspection
cover and fairing.
NOTE
A doubler is not required for GTP 59 installations on an access panel/inspection cover in
Lightning Zone 3. A doubler is required for all other GTP 59 installations. The type of
doubler depends upon the location selected for the GTP 59.
1. Determine a suitable location for the GTP 59 (refer to Section 2.5.11.7 for placement information).
2. For the selected location, use Table 3-4 to determine whether doubler type ‘A’ or ‘B’ is required.
Each type of doubler has two options for fabrication.
3. Ensure that there is sufficient clearance to install the doubler at the selected location. Drill a 5/16
inch hole through the access panel/inspection cover at the desired location.
4. Based upon the material thickness at the selected location and the information contained in
Figure 3-95, fabricate the appropriate doubler according to Figure 3-93 orFigure 3-94 Each figure
provides two options – only one must be used. (if applicable)
5. Install the doubler in accordance with Figure 3-95 (if applicable)
6. Install the GTP 59 in accordance with Figure 3-95.
7. Ensure that the GTP 59 is bonded to the metallic tube structure with a resistance of 2.5 mΩ or less
with the connector disconnected. A bonding strap meeting the following criteria must be used to
accomplish this:
◦ The cross sectional area of the strap must be greater than 0.016sq inches (approx 20800
circular mils). A 7/16-inch or wider tubular braid (QQB575R30T437, 24120 circular mils)
or a 3/4-inch or wider flat braid (QQB575F36T781, 20,800 circular mils) must be used.
◦ the strap length should be as short as possible and must not exceed six inches, and the
installation shall be such that it avoids the strap looping back on itself.
◦ A terminal lug (for 5/16 stud size) must be used to connect the braid directly to the GTP 59
as shown in Figure 3-95.
Refer to “Bonding Jumper Installations” in AC 43.13-1B Chapter 11 for guidance on bonding to tubular
structure.
3.2.6.3 GTP 59 Temperature Probe Installation in Non-Metallic Aircraft
NOTE
Making a hole in the aircraft skin for non-metallic aircraft is not substantiated as part of
this AML STC. Consequently, for non-metallic aircraft the GTP 59 only be mounted in an
access panel/inspection cover. If it is desired to mount the GTP 59 in the aircraft skin
rather than an access panel/inspection cover, alternate approval for the GTP 59
installation is required.
NOTE
Carbon reinforced composite (with or without mesh) or fiberglass with mesh is considered
to be conductive. Wood, Kevlar and fiberglass without mesh is considered to be non-
conductive.
NOTE
Mechanical installation requirements for the GAD 43 and GAD 43e are identical except
where noted.
Determine a suitable location for the GAD 43/43e (refer to Section 2.5.11.9 for placement information).
Sample GAD 43/43e installations can be found in Section D.4.
The GAD 43/43e should be mounted to a surface known to have sufficient structural integrity to withstand
additional inertial forces imposed by a 1.90-pound unit (weight of GAD 43) or a 2.26-pound unit
(GAD 43e). If it is necessary to build a shelf or bracket to mount the GAD 43/43e or if it is not certain that
the chosen location is of sufficient structural integrity, refer to Section 3.3.
In order to satisfy the structural requirements for the operation of the GAD 43/43e the following conditions
must be met:
1. If support racks, brackets or shelves need to be fabricated, they should be fabricated and attached
to the aircraft structure in accordance with the methods outlined in AC43.13-2B Chapter 2,
AC43.13-1B Chapter 4, and the following requirements:
a) Material shall be 2024-T3 aluminum alloy sheet per AMS-QQ-A-250/4 or Clad 2024-T3
aluminum alloy sheet per AMS-QQ-A-250/5.
b) Material shall have some type of corrosion protection (primer, alodine, etc.)
c) Material shall be minimum 0.040 inch thick.
d) Use sheet metal techniques (bend radius, fillets, etc) appropriate to the material thickness
and type.
2. Any supporting structure must be rigidly connected to the aircraft primary structure through strong
structural members capable of supporting substantial loads.
3. Mounting platform shall not span greater than 12” in width or length without direct attachment to
primary structure. If mounting platform does span greater than 12”, add necessary stringers,
doublers, bulkhead flange reinforcements, etc., to provide adequate support. Existing honeycomb
core sandwich panels with aluminum face sheets are adequate and do not require additional
reinforcement.
*$'H
83
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25
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2506/
The combined weight of the GRS 77, connector, mounting rack and GRS 77 Universal Mount is 4.55 lbs.
The static loads which must be applied (Load Factor x 4.55 lbs.) will be the following:
NOTE
Structural validation for the GMU 44 mounting structure is only required if the GMU 44 is
mounted within the fuselage, and not if mounted in the wing or vertical stabilizer.
3.3.1.3 GMU44 Static Test Loads (if GMU44 mounted within fuselage)
The combined weight of the GMU 44, connector and mounting rack is 0.50 lbs. The static loads which
must be applied (Load Factor x 0.50 lbs.) will be the following:
The combined weight of the GMU 44, connector, mounting rack and GMU 44 Universal Mount is 0.72
lbs. The static loads which must be applied (Load Factor x 0.72 lbs.) will be the following:
NOTE
For new installations, GAD 43e static loads should be used for both the GAD 43 and
GAD 43e.
The combined weight of the GAD 43e and connector is 2.84 lbs. The static loads which must be applied
(Load Factor x 2.84 lbs.) will be the following:
NOTE
Previously installed nut plates for mounting the GRS 77, GDC 74( ), GMU 44, or
GAD 43/43e may be used for testing. For installation on an existing aircraft panel (which
will require no removal) testing may be accomplished prior to installing nut plates using
the method below.
1. Mark and drill the holes where the mounting rack or Universal Mount will be installed, whichever
is applicable to the installation.
2. For a GRS 77 installation, install four #10-32 machine screws (see Figure 3-18 for Universal
Mount and Figure 3-28 for the Mounting Rack) in the corner holes used to attach the Universal
Mount or Mounting Rack to structure. For a GDC 74( ) installation, install four 6-32 machine
screws (refer to Figure 3-83) in the four corner holes, when attaching the GDC 74( ) mounting
rack to existing structure. If special brackets are used between the mounting rack and existing
structure, the bracket attachment to structure must be tested. For a GAD 43/43e installation, install
four #8-32 machine screws (refer to Figure 3-100) in the four corner holes. For the GMU 44
installation, install two, three, or four pieces of hardware. If using the Universal Mount in a side
mount installation configuration, use two #6-32 machine screws, (stainless), as demonstrated in
Figure 3-56 (left side) and supported by a subsequent hardware discussion. If using the Universal
Mount in a bottom mount installation configuration, use four #6-32 machine screws (stainless), as
demonstrated in Figure 3-56 (right side) and supported by a subsequent hardware discussion. If
installing the GMU 44 Installation Rack directly to existing structure, use the three pan head
screws that arrive with the GMU 44 installation kit.
3. For testing downward loading, place shot bags or other suitable weights totaling the static test load
weight of the equipment plus the rack within the footprint outlined by the four screw holes.
CAUTION
Check wiring connections for errors before connecting the cables to the LRUs. Incorrect
wiring could cause component damage.
62-contact connector
37-contact connector (P6203)
(P6201) 44-contact connector
Configuration Module
50-contact connector (P771)
(P6202, P431) 50-contact connector
Wire Gauge 78-contact connector
(P6202)
9-contact connector (P741, P432)
(P441) 26-contact connector
(P433)
20-24 AWG [1] 28 AWG [3] 22-28 AWG
Garmin P/N 336-00022-00 336-00022-01 336-00021-00
Military P/N M39029/63-368 N/A M39029/58-360
AMP N/A N/A 204370-2
Positronic N/A N/A MC8522D
ITT Cannon N/A N/A 030-2042-000
[1] Contacts listed are not to be used for configuration module wiring. Use the contacts
supplied with the configuration module when installing configuration module wires in
P6202.
[2] Non-Garmin part numbers shown are not maintained by Garmin and are subject to
change without notice.
[3] For configuration module pins, ensure that the crimp tool is set to crimp 28 AWG wire.
NOTE
Solder sleeves with pre-installed shield drains may be used instead of separate shield
terminators and individual wires.
2. Connect a 20 or 22 AWG wire (2) to the exposed shield of the prepared cable assembly (See
Figure 3-103). AC 43.13 maybe a helpful reference for termination techniques.
NOTE
Solder Sleeves with pre-installed lead: A preferred solder sleeve is the Raychem S03
Series with the thermochromic temperature indicator. These solder sleeves come with a
pre-installed lead and effectively take the place of items (2) and (3). For detailed
instructions on product use, refer to Raychem installation procedure.
3. Slide a shield terminator (3) onto the prepared cable assembly (1) and connect the shield wire (2)
to the shield using a heat gun approved for use with solder sleeves. The chosen size of solder
sleeve must accommodate both the number of conductors present in the cable and the shield wire
(2) to be attached.
4. Crimp contacts (4) onto the cable wires.
5. Wrap the cable bundle with silicone fusion tape (5 or a similar version) at the point where the
backshell strain relief and cast housing will contact the cable bundle.
6. Repeat steps 1 through 5 as needed for the remaining shielded cables.
7. Install a ring terminal (6) onto the cable shield termination wires (2), grouping wires as appropriate
for the connector.
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CAUTION
When attaching the slidelock lever (10) and D-sub connector (11) to the backshell (8), use
only the specified 4-40x.375 pan head screws (12). Do not attempt to use the self-tapping
screws supplied in the slide lock kit, as these will damage the backshell housing.
2. Place the slide lock lever (10) over the D-sub connector (11).
3. Attach slide lock lever (10) and D-sub connector (11) to the backshell (8) by inserting two
4-40x.375 pan head screws (12) through the holes on the connector and threading into the tapped
holes on the backshell (8).
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CAUTION
Place smooth side of strain relief (13) across cable bundle. DO NOT place grooved side
across cable bundle. Placing the grooved side of the strain relief across the cable bundle
may damage wires.
4. Insert the slide lock spring (14) into the backshell (8) (refer to Figure 3-104).
5. Attach the backshell cover (15) to the backshell using two 4-40x.187 countersunk screws (16).
6. Terminate the ring terminals (6) to the shield block (7) by placing items on the 8-32x.312 pan head
shield terminal screw (17) in the following order before finally inserting the screw into the tapped
holes on the shield block:
a) split washer (18),
b) flat washer (19),
c) first ring terminal (6)
d) second ring terminal (6) (if needed)
NOTE
Each tapped hole on the shield block (7) may accommodate only two ring terminals (6). It
is preferred that a maximum of two wires (2) be terminated per ring terminal. Two wires
per ring terminal will necessitate the use of a ring terminal, #8, insulated, 14-16 AWG
(MS25036-153). If only a single wire (2) is left or if only a single wire is needed for this
connector a ring terminal, #8, insulated, 18-22 AWG (MS25036-149) can accommodate
this single wire (2). If more wires exist for the connector than two per ring terminal (6), it
is permissible to terminate three wires (2) per ring terminal (6).
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NOTE
The socket contacts supplied with the GDU 620 configuration module are specifically
made to accommodate 28 AWG wire. The crimp tool should have the indenter set to ‘4’
when crimping these contacts to the configuration module harness.
Figure 3-106
Description Garmin P/N
Reference
1 Configuration Module, PCB Board Assembly w/EEPROM 011-02178-00
3 4-Conductor Harness 325-00122-00
4 Pin Contact, Crimp, #22D 336-00021-00
Figure 3-106
Description Garmin P/N
Reference
1 Configuration Module, PCB Board Assembly w/EEPROM 011-02178-00
3 4-Conductor Harness 325-00122-00
4 Socket Contact, Crimp, #20 336-00022-01
NOTE
Configuration module assemblies P/N 011-
00979-00 and 011-00979-02 may not be Figure 3-106. Backshell Assembly (potted
available for new G600 installations. For configuration module)
new G600 installations, refer to
Section 3.4.2.2.1.
Figure 3-107
Description Garmin P/N
Reference
1 Configuration Module, PCB Board Assembly w/EEPROM 012-00605-00
2 Spacer, Configuration Module 213-00043-00
3 4-Conductor Harness 325-00122-00
4 Pin Contact, Crimp, #22D 336-00021-00
Figure 3-107
Description Garmin P/N
Reference
1 Configuration Module, PCB Board Assembly w/EEPROM 012-00605-00
2 Spacer, Configuration Module 213-00043-00
3 4-Conductor Harness 325-00122-00
4 Socket Contact, Crimp, #20 336-00022-01
CAUTION
Place smooth side of strain relief (9) across cable bundle. DO NOT place grooved side
across cable bundle. Placing the grooved side of the strain relief across the cable bundle
may damage wires.
4. Terminate the ring terminals (6) to the tapped holes on the backshell (8) by placing items on the 8-
32x.312 pan head shield terminal screw (13) in the following order before finally inserting the
screw into the tapped holes on the shield block:
a) split washer (14),
b) flat washer (15),
c) first ring terminal (6)
d) second ring terminal (6) (if needed)
NOTE
Each tapped hole on the backshell (8) may accommodate only two ring terminals (6). It is
preferred that a maximum of two wires (3) be terminated per ring terminal. Two wires per
ring terminal will necessitate the use of a ring terminal, #8, insulated, 14-16 AWG
(MS25036-153). If only a single wire is left or if only a single wire is needed for this
connector a ring terminal, #8, insulated, 18-22 AWG (MS25036-149) can accommodate
this single wire. If more wires exist for the connector than two per ring terminal, it is
permissible to terminate three wires per ring terminal.
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NOTE
Only TVS1/F1 are installed as described below. TVS2 uses standard terminal lugs and
should be installed in accordance with AC 43.13-1B Chapter 11 and the notes on the
applicable interconnect diagram in Appendix F.
For all TVS/fuse assemblies that are required for lightning protection, install them in accordance with
Figure 3-110 and the notes on the applicable interconnect diagram in Appendix F.
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Figure 3-111. Resistor Installation
NOTE
Earlier versions of the TVS 2 assembly did not require the connector between the fuse
holder and TVSs. This connector was added to allow periodic inspection of the individual
TVSs, rather than periodic replacement of the entire assembly. If the connector is not
installed, modify the assembly to add the connector at the aircraft’s next inspection
interval.
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NOTE
The installation configuration settings are stored in the configuration module and will be
retained when the GDU 620 is replaced with a new unit. User settings, such as map
orientation preferences, are stored internally and will be lost when the GDU 620 is
replaced with a new unit.
NOTE
Upon first power-up after installing a new GDU 620, it is normal to see a series of
“LOADING…” messages appear on the screen. These messages indicate that the
GDU 620 is updating its configuration settings from the configuration module.
Continue to the GDU 620 Software Loading procedure in Section 5.4.1 followed by the Manifest
Configuration in Section 5.5.4, and the Configuration Module Update in Section 5.5.15.2.
GDU™ 620 Configuration Module is Replaced
If the GDU 620 Configuration Module is replaced, the GDU 620 will update the configuration module
from its internally-stored settings when the UPDT CFG soft key is pressed as described in Section 5.5.13.
Verify that the configuration is correct using the previously completed checkout log in Section 5.11.3. If
the GDU 620 is replaced at the same time as the Configuration Module, then the System Setup will need to
be performed per Section 5.5. To replace the configuration module, reference Section 3.4.2.2.
3.5.1.3 Return to Service
After removing and reinstalling the GDU 620 per the instructions above, a simple return-to-service check
should be performed.
1. Power up the GDU 620 in Configuration mode. Verify that the configuration settings match those
recorded in the checkout log in Section 5.11.3.
2. Power up the GDU 620 in Normal mode. Verify that there are no red-Xs and that no alerts are
present. If red Xs or alerts are present, troubleshoot using Section 6.2 and Section 6.3.
3.5.2 GRS 77 Unit Replacement
3.5.2.1 Removal
1. Disconnect the GRS 77 connector.
2. Loosen the four Phillips thumbscrews with a screwdriver.
3. Gently lift the GRS 77 from the mounting plate (if the supports for the mounting plate are
removed, the GRS 77 must be recalibrated. See Section 5.6)
3.5.2.2 Installation
1. Place the GRS 77 on the mounting plate, ensuring the orientation is correct.
2. Fasten the unit to the plate using the Phillips thumbscrews. Recommended torque is 22-25 inch
pounds.
3. Visually inspect the connectors to ensure there are no bent or damaged pins. Repair any damage.
4. Connect the connector to the GRS 77, ensuring that each slidelock is secured on both sides.
Original GRS 77 is Reinstalled
If the original GRS 77 is reinstalled, then no software loading is required. This does not include units that
were returned for repair as their software and configuration files are deleted during the repair testing
process. Reference Table 3-11 to determine whether recalibration is required.
Calibrations Required
GRS 77/
Condition GRS 77 GMU 44 Engine Run-up
Pitch/Roll Offset Magnetic Vibration Test
Section 5.6.1 Calibration Section 5.6.5
Section 5.6.2
GRS 77 AHRS was removed and/or
replaced. The mounting tray was NOT
None Required.
removed and the mounting tray bolts were
NOT loosened.
GRS 77 AHRS was removed and/or
replaced. The mounting tray WAS removed X X X
and/or mounting tray bolts WERE loosened.
GRS 77 AHRS Configuration Module was
X X X
replaced.
NOTE
Viewing the GAD 43/43e configuration page on the GDU 620 causes the configuration
values to be written to the GAD 43/43e.
NOTE
Certain operating requirements (e.g. 14 CFR Part 135) may impose additional
requirements of electrical power in the event of a complete loss of the primary electrical
system. It is the installer’s responsibility to ensure that the aircraft, if used for these
operations, meets these additional requirements.
NOTE
Circuits should be protected in accordance with the approved data in this document (see
Appendix F for recommended LRU circuit breaker ratings) and the guidelines in AC
43.13-1B, Chapter 11, Section 4.
Electrical
Items removed from aircraft:
Load (A)
KI 227 ADF Indicator [Note 1] 0.00
KI 525A Pictorial NAV Indicator (HSI) 0.36
KA 51B Slaving Accessory [Note 2] 0.00
KI 256 Horizon Indicator (ADI) 0.76
Mid Continent MD 200-206 VOR/LOC/GS Indicator 0.30
KG 102A Directional Gyro 3.00
Shadin ADC 200 1.30
SUBTOTAL: 5.72
NET CHANGE IN BUS LOAD (NEW BUS LOAD - OLD BUS LOAD): -0.40
Notes:
[1] Received power from ADF receiver, which was left in the aircraft.
[2] Received power from KG 102A, which was also removed. The load for the
KA 51B is included as part of the KG102A load.
[3] Receives power from the GRS 77, so its power is included under GRS 77
[4] Use typical current draw when doing this calculation.
CAUTION
To avoid damage to equipment, ensure that the ammeter is capable of handling the
anticipated load.
6. Insert/attach the ammeter in the line from the external power source to the master relay circuit as
shown in Figure 3-116 (this will eliminate errors due to the charging current drawn by the battery).
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10. Set the lighting as described below. These settings will be used for every current measurement that
follows.
◦ All instrument panel and flood lights should be set to maximum brightness.
◦ The GDU 620 backlight should be set to 50% brightness.
◦ Any other displays with a backlight should be set to 50% brightness.
◦ The GPS navigator backlight should be set to 50% brightness.
11. Using the tabulation completed above, switch on all continuous electrical loads that are used for
the taxiing phase and record the current that is measured by the ammeter (measurement (a) in
Figure 3-117). The following items should be taken into consideration for this measurement:
◦ The autopilot circuit breaker should be closed, but the autopilot should not be engaged.
CAUTION
The Pitot heat should only be switched on long enough to take the current measurement
and then switched off. The Pitot probe may get hot and care should be exercised to avoid
burns or damaging the unit.
12. Using the tabulation completed above, switch on all continuous electrical loads that are used for
the normal takeoff/landing phase and record the current that is measured by the ammeter.
Measurements must be taken with the landing lights ON and OFF (measurements (b1) and (b2) in
Figure 3-117). The following items should be taken into consideration for this measurement:
◦ The autopilot circuit breaker should be closed, and the autopilot should be engaged.
13. Using the tabulation completed above, switch on all continuous electrical loads that are used for
the normal cruise phase and record the current that is measured by the ammeter (measurement (c)
in Figure 3-117). The following items should be taken into consideration for this measurement:
◦ The autopilot circuit breaker should be closed, and the autopilot should be engaged.
14. Using the tabulation completed above, switch on all continuous electrical loads that are used for
the emergency cruise phase and record the current that is measured by the ammeter. Record the
current drawn with the Landing Light switched OFF and again with the landing light switched ON.
15. Using the tabulation completed above, switch on all continuous electrical loads that are used for
the emergency landing phase and record the current that is measured by the ammeter
16. Using the values measured and recorded, complete the ELA using the blank form in Figure 3-92C
(refer to example in Figure 3-118). Verify that the maximum demand does not exceed 80% of the
alternator data plate rating.
NOTE
It is permissible to exceed 80% of the alternator data plate rating during the
takeoff/landing phase of flight when the Pitot heat and landing light are switched on
simultaneously. However, for this condition (i) you must not exceed 95% of the alternator
data plate rating, and (ii) you must not exceed 80% of the alternator data plate rating with
the Pitot heat on and the landing light off.
Ldg Lt ON
(b1)
Total current used (amps):
(a) (c) (d) (e)
Ldg Lt OFF
(b2)
%
Ldg Lt ON
(< 95%)
x 100% = Percent of alternator capacity used: % % N/A N/A
(< 80%) (< 80%)
%
Ldg Lt OFF
(< 80%)
Pass/Fail:
Notes:
Date: 1/6/2010 Tail Number: N5272K Phase(s) of flight during which circuit/system is used
Normal Operation Emergency Operation
Circuit
Breaker Operating Taxiing TO/Land Cruise Cruise Land
Circuit/System Number Time 10 min 10 min 60 min (Calculated) 10 min
Date: 1/6/2010 Tail Number: N5272K Phase(s) of flight during which circuit/system is used
Normal Operation Emergency Operation
Circuit
Breaker Operating Taxiing TO/Land Cruise Cruise Land
Circuit/System Number Time 10 min 10 min 60 min (Calculated) 10 min
60.0
Ldg Lt ON
(b1)
Total current used (amps): 45.7 43.5 34 48.1
(a) 44.7 (c) (d) (e)
Ldg Lt OFF
(b2)
86 %
Ldg Lt ON
(< 95%)
x 100% = Percent of alternator capacity used: 68 % 62 % N/A N/A
(< 80%) 64 (< 80%)
%
Ldg Lt OFF
(< 80%)
Notes:
[1] During taxi phase, Autopilot circuit breaker is closed but autopilot is not engaged.
Power Sources
Item Number Voltage Manufacturer Model Number
Installed (DC Volts)
Alternator
Battery
Battery Capacity: x 0.75 (aerating factor) = ________ Ah x 60 min =________ A-min [i]
Current drawn during Normal Cruise (amps): ________ (c) enter current calculated in step 13. above
Cruise consumption during recognition: (c)A x 5 min = ________ A-min [ii]
Emergency Landing Current (amps): _________ (e) enter current measured in step 15. above
Emergency Landing Consumption: (e) A x 10 min = ________ A-min [iii]
Capacity remaining for cruise: ([i] – [ii] – [iii]) ________ - ________ - ________ = ________ A-min [iv]
Emergency Cruise Current (amps): _________ (d) enter current measured in step 14. above
Emergency Cruise Duration ([iv] / (d)): ____________ [iv] / ___________ (d) = __________ min [v]
The total duration of flight on emergency power is determined by adding the time for recognition of the
failure (5 minutes) to the time for emergency cruise (calculated above) to the time for landing (10 mins).
Total Duration for Flight on Emergency Power (5 + [v] + 10) = ________ min [vi]
Verify that the total flight duration on emergency power [vi] is ³ 30 minutes.
Assumptions:
Most severe operating condition is considered to be _________________________________________
Motor load demands are shown for steady state operation and do not include inrush current draw.
Power Sources
Item Number Voltage Manufacturer Model Number
Installed (DC Volts)
Alternator 1 13.75 Prestolite AL 12-P70
Battery 1 12 Gill G-35
Battery Capacity: 35 x 0.75 (derating factor) = 26.25 Ah x 60 min = 1575 A-min [i]
Current drawn during Cruise (amps): 43.5 (c) enter current calculated in step 13. above
Emergency Landing Current (amps): ____48.1_____ (e) enter current measured in step 15. above
Capacity remaining for cruise: ([i] – [ii] – [iii]) 1575 - 217.5 - 481 = 876.5 A-min [iv]
Emergency Cruise Current (amps): ____34.0_____ (d) enter current measured in step 14 above
Cruise Duration ([iv] / (d)): 876.5 [iv] / ____34.0_____ (d) = ____25.8__ min [v]
Total Duration for Flight on Emergency Power (5 + [h]25.8 + 10) = _____40.8___ min [vi]
Assumptions:
1. Most severe operating condition is considered to be night IFR with the Pitot heat operating.
2. Motor load demands are shown for steady state operation and do not include inrush current draw.
3. Load shedding is accomplished manually by the pilot within five minutes of warning
annunciation.
4. Measured loads using a calibrated Extech clamp-on DC ammeter on the battery terminal to the
master relay cable.
Figure 3-120. Example of Completed Emergency Power Operation Calculation
NOTE
The GTP 59 and GMU 44 must not be electrically bonded to the aircraft ground plane. If
the structure is conductive at the mounting locations, provisions must be made to
electrically isolate the GTP 59 and GMU 44 from the conductive structure.
NOTE
Carbon reinforced composite (with or without mesh) or fiberglass with mesh is considered
to be conductive. Wood, Kevlar and fiberglass without mesh is considered to be non-
conductive.
If the equipment is mounted in the metallic instrument panel then the bonding should be accomplished like
that for metal aircraft (Section 3.8.1). For composite areas of the aircraft the GRS 77, GDC 74( ), and
GAD 43/43e must be electrically bonded to the metallic instrument panel either directly through the
mounting rack or with heavy-duty dead soft aluminum tape such as 3M Heavy Duty Aluminum Foil
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grounding structure for the instrument panel. If it is impractical to reach a grounding location with
aluminum tape then:
a) The tape shall meet a 5:1 length to width ratio.
b) The bond strap shall be one inch wide and no longer than five inches.
5. Prepare the aluminum surface at the ground location per Section 3.8.3 or identify a ground stud to
which the braid can be attached. Any new ground stud shall also be prepared for electrical
bonding.
6. Route the tape between the LRU mount and the grounding location for the instrument panel. If
needed to maintain the 7:1 length-to-width ratio, the tape can be overlapped in more than one strip.
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Figure 3-123. Apply 3” wide tape over the seam as shown.
9. The tape shall not have any tears in the joint or along the length of the tape as tears will degrade
the bonding performance.
10. Electrical bond preparation for all aluminum-to-aluminum interfaces per SAE ARP1870 section
5.1 and 5.5.
11. If a bonding strap will be used to reach the grounding location, secure the end of the tape to the
secondary composite surface as shown in Figure 3-123. Detailed instructions for installing
mounting bolts in composite material can be found in Section 3.2.3.2.4. Note that the procedure
for installing mounting bolts applies only to secondary aircraft structures, not to primary structure
or structural load-carrying members. The tape shall meet 5:1 length to width ratio if a bonding
strap is used. The bonding strap shall be one inch wide and no longer than five inches. Refer to
Figure 3-123.
12. Terminate both ends of the bonding strap with MS20659-130 terminal lugs.
13. Install AN960C10 washer between the terminal lug and the mating metal surface and secure with a
#10 steel bolt. Ensure that the lug and washer are centered and in full contact with the mating
surface with no overhang when secured.
14. Secure the end of the tape in place using a 0.063” piece of aluminum using three bolts and nuts.
Refer to Figure 3-123.
15. Secure the aluminum tape to the LRU or mounting rack as shown in Figure 3-124 (GRS 77),
Figure 3-125 (GDC 74( )), and Figure 3-126 and Figure 3-127 (GAD 43/43e).
16. Verify that the resistance between tape and the local grounding location does not exceed 2.5 mΩ.
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25[)25237,21$/'8$/%21',1*3/$7(6 5(029($//%8556$1'6+$53('*(65$',86
$//6+$53&251(56 0,1,0805(&200(1'('
*$'H81,70867%(,167$//('21$+25,=217$/685)$&(%8725,(17$7,21,6815(675,&7('
'8$/%21',1*3/$7(62),1',&$7('',0(16,2166+2:10$<%(86(',13/$&(2)$6,1*/(
%21',1*3/$7(%<20,77,1*7+(,1',&$7('0$7(5,$/
Figure 3-127. GAD 43/43e Aluminum Tape Installation (Vertical Mount, GAD 43e shown)
NOTE
Screenshots shown herein are based upon GDU 620 software version 5.00. Actual screen
content may vary depending upon the version of GDU 620 software being used.
NOTE
GDU 620 software versions prior to v5.00 display airspeed tape settings on the
AIRFRAME CONFIGURATION page. However, GDU 620 software version 5.00 and
later displays airspeed tape information on the AIRSPEED CONFIGURATION page. The
default BASIC setting allows the airspeed tape settings to be configured exactly the same
as in GDU 620 software versions prior to v5.00.
Information and settings available on the AIRSPEED CONFIGURATION page, shown in Figure 5-1, vary
depending on whether the IAS TAPE field on the AIRFRAME CONFIGURATION page is set to BASIC
or ADVANCED. This setting is highlighted in Figure 5-1. BASIC setting values are generally found in the
airplane flight manual (AFM) or pilot’s operating handbook (POH) for each aircraft. Refer to Table 5-1 for
detailed information on obtaining BASIC setting airspeed values. Refer to Section M for detailed
information on obtaining ADVANCED setting airspeed values.
WARNING
The IAS TAPE setting on the AIRFRAME CONFIGURATION page must be set to
ADVANCED in aircraft that have an altitude-variable maximum airspeed limitation. This
information must be taken from the type data (AFM/POH) for the specific airplane being
modified.
A B
Figure 5-1. Airspeed Configuration Page with IAS Tape Set to Basic (A) and Advanced (B)
Table 5-1. Airframe Specific Configuration Data – IAS TAPE BASIC Setting
AFM/POH
Item Description Reference Note
Section
Stall speed in landing
Vs0 2-Limitations Bottom of white arc on ASI
configuration
Stall speed in a spe-
Vs1 2-Limitations Bottom of green arc on ASI
cific flight configuration
Top of white arc on ASI
Maximum flap
Vfe 2-Limitations if more than one flap speed is given,
extended speed
use the lowest speed
Top of green arc/bottom of yellow arc on ASI
Normal operating if the aircraft has no yellow arc but has a green
Vno 2-Limitations
speed arc that extends to the red radial, set Vno to the
same value as Vne.
Vne Never exceed speed 2-Limitations Red radial on ASI
3-Emergency Optional
GLIDE Glide speed
Procedures set to 0 Kt (off) if not listed in the AFM/POH
Optional
4-Normal
Vr Reference airspeed typically set to rotation speed
Procedures
set to 0 Kt (off) if not listed in the AFM/POH
Optional
Best angle of climb 4-Normal set to 0 Kt (off) if not listed in the AFM/POH
Vx
speed Procedures (if there are two speeds listed (gear up/gear down),
use the speed listed for gear down)
Optional
Best rate of climb 4-Normal Set to 0 Kt (off) if not listed in the AFM/POH
Vy
speed Procedures (if there are two speeds listed (gear up/gear down),
use the speed listed for gear up)
Maximum landing gear
Vle 2-Limitations set to 0 Kt (off) for fixed gear aircraft
extended speed
Minimum controllable
airspeed for twin Lower red radial on ASI of light twins
Vmca engine aircraft with 2-Limitations
only one engine opera- set to 0 Kt (off) for single engine aircraft
tional
3-Emergency
Single engine best rate Procedures Blue radial on ASI of light twins
Vyse of climb speed for a OR
twin engine aircraft 4-Normal set to 0 Kt (off) for single engine aircraft
Procedures
Vne Applicable to rotary
N/A Set to OFF.
(Pwr Off) wing aircraft only.
POH/AFM
Item Description Note
Section
Required runway surface Set to type of runway surface that
Rnwy Surface N/A
type the aircraft will typically use.
Set to the shortest ground roll
distance required for takeoff/landing
Minimum runway length
operations (typically the distance
Min Length for consideration by 5-Performance
given for sea level using the coldest
TAWS/Terrain alerting
temperature given in the
POH/AFM).
NOTE
The choice to use NORMAL or HIGH PERF altitude alerter setting is at the discretion of
the installer. Except for the alerting threshold for the aural chime, the altitude alerter
function is identical for either setting.0.
NOTE
Screenshots in this section are provided for reference only. For actual LRU software
versions, refer to the STC Equipment List.
NOTE
Before attempting to load software to external units, ensure that the external system is
configured as Present on the SYSTEM CONFIGURATION page (refer to Section 5.5.1).
The G600 LRUs come pre-loaded with software. However, to ensure that the latest software is loaded that
software from it is recommended to load software from a current G600 Software Loader Card
(P/N 010-00771-( )) be loaded into each LRU to ensure that the latest software is loaded. For a dual G600
installation the software loading procedures below must be carried out on each GDU 620.
8. New software is loaded to the GDU 620. When complete, the following screen is displayed:
NOTE
The screen shown is for reference only. The actual number of updated LRU files may vary.
9. Press any soft key to acknowledge the prompt, and the GDU 620 starts in Configuration mode.
NOTE
Before attempting to load software to external units, ensure that the external system is
configured as Present on the SYSTEM CONFIGURATION page (refer to Section 5.5.1).
NOTE
Screenshots in this section are provided for reference only. LRU software loaded on the
GDU 620 at delivery may have higher version numbers than the current certified versions.
Refer to the STC Equipment List P/N 005-00313-AY for current certified LRU software
versions.
NOTE
For a dual G600 installation, remove the G600 loader card from the top slot of the first
GDU 620 and repeat Section 5.4.1 and Section 5.4.2 using the second GDU 620. The
software for the GDL 69/69A, GAD 43/43e, and GWX 68 does not need to be reloaded.
NOTE
After configuring all necessary items, ensure the configuration module is updated. Refer
to Section 5.5.13.
NOTE
All optional features should be enabled prior to proceeding with the system configuration.
Refer to Section 5.5.5 for details about enabling optional features.
NOTE
Prior to beginning any installation that requires a fast/slow display, contact Garmin
regarding the availability of the ARINC 429 Fast/Slow enablement card.
Stall Warning
Manufacturer TYPE Setting Notes
Computer Model
EMCA SPWG92 ARINC 429 [1] [2]
NOTE
Each input/output format may only be configured on one port at a time.
NOTE
A green box in the DATA column indicates data is being received on that input.
NOTE
A description of available adjustments can be found in Section 5 of the GDU 620
Installation Manual (P/N 190-00601-04).
NOTE
To accurately configure the lighting, the ability to adjust ambient light conditions is
required. The installer should be prepared to simulate complete darkness in the cockpit.
Simply covering the photocells may not allow the installer’s eye to properly judge whether
the display brightness is too bright or too dim for night use.
Go to the LIGHTING CONFIGURATION page in the SYS page group and proceed according to the
Photocell Configuration or Dimmer Bus Configuration as appropriate for the installation.
NOTE
The display and key lighting can independently be set to track the photocell or dimmer
bus.
CAUTION
If using the MANIFEST soft key to automatically enter the manifest information, ensure
that each LRU has the correct software loaded prior to pressing the MANIFEST soft key.
Also ensure that the LRUs identified above are powered up prior to pressing the
MANIFEST soft key. Failure to do so will result in an incomplete list of software part
numbers and version numbers being stored in the manifest. If an incomplete list of
software part numbers or version numbers is stored in the manifest, the MANIFEST soft
key can be pressed again to reflect the current information.
NOTE
The GDU 620 will only allow certain LRU software versions to be entered into the
manifest. If the software for an LRU cannot be entered into the manifest, verify that the
correct software P/N and version number are being entered.
CAUTION
The Airframe type must be set to Fixed Wing to be eligible for approval under this STC.
CAUTION
Prior to enabling any optional features it is recommended that at least one configuration
module update be successfully completed (refer to Section 5.5.16) to verify correct
functionality of the configuration module interface. Any optional features that are enabled
without a fully functional configuration module will be disabled when the configuration
module interface is corrected. The enablement card that was used originally will not work
to re-enable the feature in this case.
NOTE
In most cases, in order to enable/disable features, an Installer Unlock Card
(P/N 010-00769-60) is required. However, it is possible to view the status of all features
without using an Installer Unlock Card.
NOTE
The feature unlock card should be provided to the customer after G600 installation.
NOTE
The ChartView Enablement Card can only be used on one GDU 620 display (for a dual
G600 installation, a separate ChartView Enablement Card must be used on each
GDU 620). A new ChartView Enablement Card must be used for each GDU 620 that has
the ChartView feature activated.
The GDU 620 can display Jeppesen charts using the optional ChartView feature, which must be activated.
This section describes how to activate the ChartView feature in the GDU 620.
1. Turn the GDU 620 off.
2. Ensure an Installer Unlock Card is inserted in the bottom slot.
3. Insert a ChartView Enablement Card P/N 010-00769-50 (heavy aircraft) or P/N 010-00769-53
(light aircraft) in the top slot.
4. Enter Configuration mode on the GDU 620 by applying power to GDU 620 while holding the
ENT key.
5. Go to the FEATURE CONFIGURATION page in the SYS page group. Activate the cursor and
change the set value for CHARTS to ChartView. Press ENT to confirm your selection.
6. Press ENT to acknowledge the prompt and activate ChartView.
7. When the ChartView feature is activated, “ChartView” will appear in the ACTIVE column.
NOTE
Navigation or chart data must not be programmed on the ChartView Enablement Card.
NOTE
Synthetic Vision is enabled by default.
1. Enter Configuration mode on the GDU 620 by applying power to GDU 620 while holding the
ENT key.
2. Go to the FEATURE CONFIGURATION page in the SYS page group. Activate the cursor and
change the set value for Synthetic Vision to Enabled or Disabled, as desired. Press ENT to
confirm your selection.
3. Press ENT to acknowledge the prompt and activate the Synthetic Vision feature.
4. When the Synthetic Vision feature is activated, “Enabled” will appear in the ACTIVE column.
5.5.5.4 Weather Radar
When the optional Weather Radar feature is enabled, the MFD can be utilized to display weather radar data
from an external weather radar transceiver. This section describes how to activate the Weather Radar
feature in the GDU 620.
1. Turn the GDU 620 off. In the top slot, insert a WXR Enablement Card P/N 010-00769-57 if a
GWX 68 or GWX 70 weather radar is being used, or an ARINC 708 WXR Enablement Card P/N
010-00769-63 if an ARINC 708 weather radar is being used.
2. Ensure an Installer Unlock Card is inserted in the bottom slot.
3. Enter configuration mode on the GDU 620 by applying power to GDU 620 while holding the ENT
key.
4. Go to the FEATURE CONFIGURATION page in the SYS page group. Activate the cursor and
change the set value for Weather Radar to GWX or ARINC 708 depending upon the type of
weather radar being enabled. Press ENT to confirm your selection.
5. Press ENT to acknowledge the prompt and activate the Weather Radar feature.
6. When the Weather Radar feature is activated, “GWX” or “ARINC 708” will appear in the
ACTIVE column.
7. Go to the SYSTEM CONFIGURATION page, set the Weather Radar to “Present” and select the
appropriate radar type.
NOTE
GWX weather radar information utilization is enabled by default. Whether using a
GWX 68/70 or not using weather radar at all, this setting should always be set to GWX,
and the Interfacing Systems window on the SYSTEM CONFIGURATION page should be
used to activate or deactivate the weather radar interface as desired.
When the optional ARINC 708 Weather Radar feature is enabled, the MFD can be utilized to display
weather radar data from an external ARINC 708 weather radar transceiver. This section describes how to
activate the ARINC 708 Weather Radar feature in the GDU 620.
1. Turn the GDU 620 off. Insert an ARINC 708 WXR Enablement Card P/N 010-00769-63 in the top
slot.
NOTE
GAD 43/43e interface is enabled by default. This setting should always remain enabled,
and the Interfacing Systems window on the SYSTEM CONFIGURATION page should be
used to activate or deactivate the interface as desired.
5.5.5.6 TAWS
When the optional TAWS feature is enabled, the GDU 620 will provide Class B TAWS functionality. This
section describes how to activate the TAWS feature in the GDU 620.
NOTE
If enabling TAWS on the G600, the audio output from the GDU 620 must be connected to
an unswitched and unmuted input on the audio panel. Refer to Figure F-15.
NOTE
A single TAWS enablement card for dual GDU 620 installations (P/N 010-00769-56) will
enable TAWS-B functionality on both GDU 620s in a dual G600 installation.
NOTE
Prior to beginning any installation that requires a fast/slow display, contact Garmin
regarding the availability of the ARINC 429 Fast/Slow feature enablement card.
When the optional ARINC 429 Fast/Slow feature is enabled, the PFD will display a fast/slow indication
using data from an external ARINC 429 stall warning computer or other suitable device. This section
describes how to activate the ARINC 429 Fast/Slow feature in the GDU 620.
1. Turn the GDU 620 off. In the top slot, insert an ARINC 429 Fast/Slow Enablement Card P/N 010-
00769-67 (single G600 installations) or
010-00769-68 (dual G600 installations).
2. Ensure an Installer Unlock Card is inserted in the bottom slot.
3. Enter Configuration mode on the GDU 620 by applying power to the GDU 620 while holding the
ENT key.
4. Go to the FEATURE CONFIGURATION page in the SYS page group. Activate the cursor and
change the set value for Fast/Slow (A429) to Enabled. Press ENT to confirm your selection.
5. Press ENT to acknowledge the prompt and activate the ARINC 429 Fast/Slow feature.
6. When the ARINC 429 Fast/Slow feature is activated, “Enabled” will appear in the ACTIVE
column.
7. Go to the SYSTEM CONFIGURATION page, set the Fast/Slow to “Present” and select the
appropriate Fast/Slow input type.
8. For Dual G600 installations, repeat steps 1-6 for GDU 620 #2.
NOTE
Additional requirements apply for RVSM eligibility.
NOTE
It is recommended that the FORMAT field be
set to AUTO. Other available selections are
NTSC and PAL.
NOTE
The brightness, contrast and saturation of the
image can also be adjusted in Normal mode Figure 5-6. Video Configuration Page
using the External Video page in the AUX
page group.
NOTE
It is recommended that the default settings for the discretes be used whenever possible.
NOTE
The GDU 620 discrete outputs can be returned to the default settings by pressing the
DEFAULTS key.
NOTE
Each discrete output function may only be configured on one discrete output at a time.
NOTE
Airspeed discretes require additional configuration. Refer to Section 5.5.1.12 of the
GDU 620 TSO Installation Manual (P/N 190-00601-04).
NOTE
If the GDL 69/69A is also connected to a GMX 200 or 400W/500W Series unit, ensure that
the GDL 69/69A is configured using the GDU 620.
NOTE
GDL 69/69A XM must be activated before use. If XM has not already been activated, see
the GDL 69/69A Installation Manual (190-00355-02) and the GDL 69/69A XM Activation
Instructions (190-00355-04).
NOTE
In most cases, Autopilot TYPE setting is set to match the original HSI that was removed as
part of the G600 installation. If original HSI does not match setting below, additional
changes may be required.
NOTE
Selecting the Autopilot TYPE will set default values for the autopilot. These values may
require adjustment based upon the flight check. Refer to Section 5.10.2 for additional
details.
If an autopilot is connected to the G600, the GDU 620 must be configured to provide the correct heading
and course datum information to the autopilot.
1. Go to the AUTOPILOT CONFIGURATION page in the FCS page group.
2. Press ENT to set the autopilot to PRESENT.
3. Move the cursor to the TYPE field and set the value according to Table 5-20.
NOTE
The Altitude Preselect setting will not be displayed unless the Altitude Preselect option has
been enabled (See Section 5.5.5.2) or the GAD 43e adapter has been configured as
PRESENT (See Section 5.5.1).
With certain autopilots it is possible to select an altitude on the GDU 620 and then have the autopilot
capture that selected altitude. If the system is installed to utilize this feature, the altitude preselect function
must be enabled and properly configured. This section describes how to configure the altitude preselect
feature on the GDU 620.
1. Ensure that the Altitude Preselect Option is
enabled or the GAD 43e adapter has been
configured as PRESENT.
2. Go to the AUTO PILOT page in the FCS
page group.
3. Activate the cursor and highlight Altitude
Preselect. Press ENT to set the altitude
preselect to PRESENT.
4. Move the cursor to the TYPE field and set the value according to Table 5-21.
NOTE
The values shown in the figure are for reference only. Refer to Table 5-22 for the correct
settings.
1. Go to the AUTOPILOT
CONFIGURATION page in the FCS
page group, shown in Figure 5-8.
2. Activate the cursor and press ENT to set
the Autopilot to PRESENT.
3. Move the cursor to the TYPE field, select
Manual Entry and press ENT.
4. Using the cursor, set the ACTIVE values
in accordance with Table 5-22.
5. Deactivate the cursor.
NOTE
In order to configure the DFCS 4 output format on ARINC 429 Out 2, the DFCS 4 (A429)
Feature must be enabled. Refer to Section 5.5.5.9 for more information on enabling the
DFCS 4 (A429) feature.
NOTE
In order for autopilot mode annunciations to be displayed, a GDU 620 ARINC 429 input
must be properly configured. Refer to Section 5.5.1.1 for details on how to configure the
ARINC 429 inputs.
NOTE
The “+Mode Annunciations” setting only appears for autopilot TYPES that support it.
1. Go to the AUTOPILOT CONFIGURATION page in the FCS page group (see Figure 5-9).
2. Activate the cursor and highlight “+ Mode Annunciations”. Press ENT to set the mode
annunciations to PRESENT.
3. Move the cursor to the TYPE field and set the value according to Table 5-23.
+ Mode Annunciations
Manufacturer Autopilot Model Notes
TYPE Setting
ARINC 429 input from autopilot
KFC 225
must be set to KFC 225
Honeywell ARINC 429 input from autopilot
KFC 275 ARINC 429
(Bendix/King) must be set to KFC 325/275
ARINC 429 input from autopilot
KFC 325
must be set to KFC 325/275
NOTE
During system configuration, leave the GPSS to HDG Datum Gain set to the default value.
Refer to Section 5.10.2.3 for information on adjusting the GPSS to HDG Datum Gain.
NOTE
The two SVT FD configuration settings are only displayed if SVT is enabled (GDU 620
software version 3.00 or later).
NOTE
The pitch threshold setting becomes available when DISCRETE ENABLE is disabled.
5. (Optional) For those autopilots listed inTable 5-25 with SVT FD Allowed (Yes), move the cursor to
the SVT FD DISPLAY field and set to ENABLE. Set the SVT FD PITCH SCALING to 0.46.
6. Deactivate the cursor.
NOTE
By default, the flight director display is turned off when SVT is turned on. For those
autopilots listed in Table 5-25 with SVT FD Allowed (Yes), it is acceptable to set SVT FD
DISPLAY to ENABLE so that the flight director can be displayed when synthetic terrain is
displayed on the PFD. For those autopilots listed in Table 5-25 with SVT FD
Allowed (No), SVT FD DISPLAY must be set to DISABLE.
NOTE
Successive releases of GDU 620 software have added settings for Flight Director TYPE.
Whenever possible use the TYPE that is listed. If the required TYPE is not available use
the Manual Entry settings.
NOTE
It is recommended that the SVT FD PITCH SCALING setting be changed to 0.46 from the
default value of 0.55. However, it is still acceptable to use the default value of 0.55.
NOTE
Selecting the Flight Director TYPE will set default values for the flight director. These
values may require adjustment based upon the flight director check. Refer to
Section 5.8.5.3 and Section 5.10.2.1 for additional details.
NOTE
Before the GAD 43 can be configured, the GAD 43 Adapter option must enabled (refer to
Section 5.5.5.5) and configured as Present (refer to Section 5.5.1).
[1] A setting of “None” for the Yaw Rate Scale Factor is required in order to use the
GAD 43/43e to provide barometric correction to the autopilot.
[2] For KCP 299 computers with the 065-5016-XX Adapter card (i.e. for installations that
previously utilized the KI 255/256/ KG 258 ADI).
[3] For KCP 299 computers with the 065-5015-XX Adapter card (i.e. for installations that
previously utilized the KVG 350 remote gyro).
[4] If the KRG 331 rate gyro is not being replaced by the GAD 43/43e, the Yaw Rate Scale
Factor can be set to “None”.
[5] If the GAD 43/43e is not being used to provide attitude to an autopilot and the Synchro
Heading Output is not being used (e.g. some of the additional GAD 43e interfaces are
used), set the Gyro Emulation Type as to “None”.
[6] If the GAD 43/43e is not providing attitude to the autopilot but the Synchro Heading Output
(P431-8/7/41) is being used, set the Gyro Emulation Type as to “Heading Only”.
[7] For Cessna 1000A Series Computer Amplifier Part No. 46210-0001, -0002, and -0102
(i.e. for installations that previously utilized a panel mount gyro such as a G-895B, G-
1050A, G-550A, or G-519B ).
[8] For Cessna 1000A Series Computer Amplifier Part No. 46210-0004, -0005 and -0105 (i.e.
for installations that previously utilized a remote mount gyro such as a VG-14(A) ).
NOTE
The KAS 297B GAIN STRAPS window will only appear if the Altitude Preselect TYPE is
set to King KAS 297B.
Autopilot Autopilot
Altitude Preselect TYPE Notes
Manufacturer Model
Collins APS-65 United Inst 5506L-S [4]
KAP 150
King KAS 297B [1]
KFC 150
KFC 200
KAS 297
Honeywell KFC 250
(Bendix/King) King KAS 297C #1 [5]
KFC 275
King KAS 297C #2 [2]
King KAS 297C #1 [3] [5]
KFC 325
King KAS 297C #2 [2]
55X
60-2
S-TEC S-TEC ST-360
60 PSS
65
[1] KAS 297B GAIN STRAPS #1 through #4 (green boxes) must correspond to the grounded
gain straps (P297B1-16/17/34/22) of the KAS 297B being replaced. If a KAS 297B was
not previously installed, refer to manufacturer’s data for KAS 297B strapping for the
specific aircraft model in which the GAD 43e is being installed.
[2] For KCP 220 computers with P/N 065-00064-0008 (TBM 700).
[3] For KCP 220 computers with P/N 065-00064-0015 (PC-12), and the KAS 297C being
replaced with GAIN STRAP #1 (P297C1-16) not grounded and GAIN STRAP #2 through
#4 (P297C1-17/34/22) grounded.
NOTE
GAD 43e CALIBRATION page only appears if either NAV1 / NAV2 TYPE is set to
GAD 43e on the SYSTEM CONFIGURATION page.
NOTE
For dual G600 installations, the GAD 43e CALIBRATION page is only available on
GDU 620 #1.
NOTE
Before the weather radar can be configured, the Weather Radar option must be enabled
(refer to Section 5.5.5.4) and configured as Present (refer to Section 5.5.1).
NOTE
GWX 68 weather radar is displayed on the
GTN 6XX/7XX navigators, GWX 68 WXR must
be disabled on the GDU 620 Weather Radar
page. Refer to Section 5.5.5.4.
NOTE
Updating GWX 70 software via the GDU 620 is not currently supported. Refer to
Section E.10 for GWX 70 software requirements and the GWX 70 installation manual, P/N
190-00829-01 for instructions on updating GWX 70 software.
NOTE
Refer to 190-00587-00 GTS 8XX/GPA 65
Installation Manual for a description of each of
the GTS configuration settings.
NOTE
A lower position reporting interval (PERIOD) may increase the charges for the Iridium
service.
NOTE
The position reporting settings may also be adjusted in Normal mode using the POSITION
REPORTING page in the AUX page group on the MFD.
NOTE
If an autopilot is connected to ARINC OUT 2,
then the EIDS must be connected to and
configured for ARINC OUT 3 or 4.
NOTE
Not all ARINC 429 output settings are
available on all output ports. Refer to
Section 5.5.1.8 of the GDU 620 Installation
Manual (P/N 190-00601-04) for more
information.
Figure 5-13. ARINC PORT CONFIG Page
NOTE
Prior to beginning any installation that requires a fast/slow display, contact Garmin
regarding the availability of the ARINC 429 Fast/Slow feature enablement card.
NOTE
The soft keys shown below are only
displayed if an Installer Unlock Card is
inserted in the GDU 620.
NOTE
Prior to completion of the GRS 77 Pitch/Roll Offset Compensation (Section 5.6.1) and
GRS 77/GMU 44 Magnetometer Calibration (Section 5.6.2) procedures, the annunciation
CALIBRATE AHRS/MAG will be displayed on the PFD and the attitude and heading will
appear valid. However, as soon as the aircraft moves the displayed attitude and heading
will become invalid. This condition is normal and will automatically clear as soon as the
two listed calibration procedures are successfully completed.
NOTE
In order to run the Pitch/Roll Offset Compensation Procedure, an Installer Unlock Card
(P/N 010-00769-60) is required.
This procedure must be carried out with the engine off. Select the GRS page group on the MFD and go to
the GRS/GMU calibration page.
1. Level the aircraft to within 0.25° of zero
pitch and zero roll using the procedures in
the Airplane Maintenance Manual.
2. Initiate the AHRS Ground Pitch/Roll
Aircraft Level compensation mode by
performing the following steps:
a) Select PITCH/ROLL OFFSET, then
press the ENT key.
b) Follow the checklist items displayed
on the MFD and press the ENT key as
each one is completed or confirmed.
When the CALIBRATE field is
blinking, press the ENT key to begin
the procedure.
c) After several seconds, a new checklist appears in the lower half of the MFD. Press the ENT
key as each item is confirmed. When the CONFIRM AIRCRAFT IS LEVEL field is
blinking, press the ENT key to continue.
3. The result of the pitch/roll offset compensation is displayed on the MFD. If successful, the AHRS
records the required pitch and roll offsets, informs the operator of a successful conclusion and
returns to normal operation.
4. Press the ENT key to conclude this procedure.
5. For dual G600 installations, repeat steps 2 through 4 with GDU 620 #2.
CAUTION
This Magnetometer Calibration Procedure should be carried out on a compass rose in
order to guarantee measurements free of environmental magnetic disturbances. However,
if a compass rose is not readily available a sight compass may be used. Attempting to
carry out this procedure on a typical ramp area may not yield a successful calibration.
The accuracy of the AHRS cannot be guaranteed if this calibration is not performed on a
magnetically clean and level surface. If the magnetic cleanliness of the proposed surface
is not known, it is recommended that the technician follow the guidance in Section 5.6.7.
NOTE
The calibration procedure in Section 5.6.1 must be completed prior to performing this
procedure.
NOTE
In order to run the Magnetometer Calibration procedure, an Installer Unlock Card
(P/N 010-00769-60) is required.
NOTE
Performing the Magnetometer Calibration removes any stored heading offset values.
1. Start the aircraft engine in accordance with the aircraft Airplane Flight Manual or Pilot’s Operating
Handbook.
2. After aircraft engine startup, taxi the aircraft to a properly calibrated compass rose.
3. At the compass rose, align the aircraft to a heading of magnetic north (5°).
NOTE
For dual G600 installations, the following procedure must be performed on each
GDU 620. The calibration on each GDU 620 can be done simultaneously. When
performing the steps below, follow the turn prompts on GDU 620 #1.
NOTE
Due to the difficulties in executing smooth, accurate turns the MFD may incorrectly
interpret a station and instruct to “HOLD POSITION” prior to full completion of a 30°
turn. If this scenario is encountered, it is best for the operator to ignore the “HOLD
POSITION” command and instead use outside references to complete the approximate
30° turn. Instead of using the MFD instruction to turn as a real-time indication of when to
turn, simply judge the 30° (±5°) turn increments of the aircraft by using the compass rose
radials. Dwelling at these 30° increments for the time recommended by the MFD should
result in successful calibration.
13. The MFD guides the operator to dwell at multiple headings around a complete circle.
NOTE
Due to high winds or excessive airframe vibration, the operator may encounter a
condition where the MFD restarts the 18-second countdown without full completion of the
previous countdown. If this is encountered more than once for a given station, the operator
should begin turning to the next station (approximately 30°). A minimum of two successful
stations per quadrant is required, where a successful station is a full 18-second countdown
followed by instruction to move. Ensure that at least two stations per quadrant are
completed. Thus, it may sometimes be required to dwell at a station after a countdown
restart. A maximum of 20 stations is allowed for the entire calibration procedure. If too
many countdown restarts are encountered, the calibration will fail with the message,
“TOO MANY STATIONS.”
14. Repeat the turn-and-stop process until the MFD advises that a successful calibration is complete.
The GRS 77 AHRS then enters its normal operational mode. Press the ENT key on the GDU 620
to conclude this procedure.
5.6.3 Compass Swing
After the Magnetic Calibration Procedure is completed, a compass swing must be performed to verify the
GRS 77/GMU 44 heading accuracy. If each heading displayed on the PFD (or PFD #1 and PFD #2) is
within ±3° of the actual heading no further adjustments are necessary. Otherwise, additional adjustments
are required, as described below the procedure in Section 5.6.4 must be performed.
1. With all of the aircraft and avionics systems powered and operating normally, position the aircraft
on a known compass rose at a heading 360° (North), or select a level and magnetically clean
location and use a sight compass to position the aircraft to a heading of 360° (North).
2. Record the heading displayed on the PFD (or PFD #1 and PFD #2 for a dual G600 installation) in
Table 5-31. Also record the heading displayed on the standby compass (these values can be used to
complete the standby compass calibration card).
3. Repeat step 2 for each of the headings listed in Table 5-31.
4. Calculate the heading errors by subtracting the displayed (B) value from the actual (A) value for
each of the headings in Table 5-31.
NOTE
If at least one Heading Error (A-B) is greater than 5° / less than –5°, DO NOT perform the
heading offset procedure in Section 5.6.4 until the GMU 44 installation has been
physically corrected.
3. If at least one Heading Error (A-B) is greater than 5° / less than -5°, calculate the average error by
adding all errors and dividing by 12. This is the angle by which the GMU 44 must be physically
rotated to correct the installation.
4. Modify the installation to rotate the GMU 44 by the amount calculated in the previous step. When
looking down at the GMU 44, rotate clockwise for positive values, and counterclockwise for
negative values.
5. After physically correcting the GMU 44 installation, repeat the procedures in Section 5.6.2 and
this section.
5.6.3.2 Dual GDU™ 620 Installations
The installation of both GMU 44s must be verified individually using GDU 620 #1 for GMU 44 #1, and
GDU 620 #2 for GMU 44 #2.
1. If all calculated heading errors for PFD #1 are between -3° and +3° inclusive, the installation of the
#1 system is acceptable and no further work is required to correct the GMU 44 #1 installation. Go
to step 6 for #2 system checks, and proceed to Section 5.6.5 for further tests to be performed on
GDU 620 #1.
2. If all calculated heading errors are between -5° and +5° inclusive, the heading offset procedure can
be used to correct the GMU 44 #1 installation. Go to step 6 for #2 system checks, and proceed to
Section 5.6.4 for further tests to be performed on GDU 620 #1.
NOTE
If at least one Heading Error (A-B) is greater than 5° / less than –5°, DO NOT perform the
heading offset procedure in Section 5.6.4 until the GMU 44 #1 installation has been
physically corrected.
3. If at least one Heading Error (A-B) is greater than 5° / less than -5°, calculate the average error by
adding all PFD #1 heading errors and dividing by 12. This is the angle by which GMU 44 #1 must
be physically rotated to correct the installation.
4. Modify the installation to rotate the GMU 44 #1 by the amount calculated in the previous step.
When looking down at the GMU 44, rotate clockwise for positive values, and counterclockwise
for negative values.
5. After physically correcting the GMU 44 #1 installation, repeat the procedures in Section 5.6.2 and
Section 5.6.3 on PFD #1 only.
NOTE
If at least one Heading Error (A-B) is greater than 5 degrees / less than –5 degrees, DO
NOT perform the heading offset procedure in Section 5.6.4 until the GMU 44 #2
installation has been physically corrected.
8. If at least one Heading Error (A-B) is greater than 5 degrees / less than -5 degrees, calculate the
average error by adding all PFD #2 heading errors and dividing by 12. This is the angle by which
GMU 44 #2 must be physically rotated to correct the installation.
9. Modify the installation to rotate the GMU 44 #2 by the amount calculated in the previous step.
When looking down at the GMU 44, rotate clockwise for positive values, and counterclockwise
for negative values.
10. After physically correcting the GMU 44 #2 installation, repeat the procedures in Section 5.6.2 and
Section 5.6.3 on PFD #2 only.
5.6.4 Heading Offset Compensation
NOTE
The heading offset compensation procedure is not required if it was determined in
Section 5.6.3 that all calculated heading errors are between -3° and +3° inclusive. If at
least one heading error was greater than 3° or less than -3°, but all heading errors were
between -5° and +5° inclusive, use the heading offset compensation procedure to correct
the errors. Otherwise, physically correct the appropriate GMU 44 installation BEFORE
performing the heading offset compensation procedure.
NOTE
If heading offset compensation procedure must be performed on both GDU1 and GDU2 it
is permitted to run the procedure below simultaneously on each GDU 620.
NOTE
In order to run the Heading Offset Compensation procedure an Installer Unlock Card
(P/N 010-00769-60) is required.
NOTE
Magnetometer Calibration procedure must be performed BEFORE the Heading Offset
Compensation procedure. Performing the Magnetometer Calibration removes any stored
heading offset values.
NOTE
An Installer Unlock Card is not required to run the Engine Run-Up Test.
NOTE
The calibration procedures in Section 5.6.1 through Section 5.6.4 do not have to be
completed prior to performing this procedure.
NOTE
For dual G600 installations, the following procedure must be performed on EACH
GDU 620 and GRS 77. The run-up procedure can be done simultaneously on each
GDU 620. Ensure CALIBRATE is displayed on both GDU 620s before proceeding. Follow
the prompts on GDU 620 #1.
Initiate the AHRS engine run-up vibration test procedure by performing the following steps:
NOTE
If failures are indicated, the engine run-up test may be repeated at most two more times. If
the test does not pass after three attempts, then the installation should not be considered
reliable until the source of the vibration problem is identified and remedied. In the event of
repeated failure of the engine run-up test, record the values that are reported to be out of
range for future reference.
The following are potential causes for failure of the engine run-up test:
• Vibration motion of GRS 77 and/or GMU 44 caused by neighboring equipment and/or supports.
• Mounting screws and other hardware for GRS 77 and/or GMU 44 not firmly attached.
• GRS 77 connector not firmly attached to unit.
• Cabling leading to GRS 77 or GMU 44 not firmly secured to supporting structure.
• An engine / propeller that is significantly out of balance.
The aircraft can now be taxied back and the engine can be shut down for final testing. Following a
successful AHRS calibration, when the PFD powers up in Normal mode, the AHRS attitude and heading
information displayed should become valid within one minute of power-up.
5.6.6 Magnetometer Interference Test
NOTE
For dual G600 installations, the following procedure must be performed on EACH
GDU 620/GMU44. The interference test procedure can be done simultaneously on each
GDU 620.
NOTE
An Installer Unlock Card is not required to run the Magnetometer Interference Test.
NOTE
The third item on the checklist instructs the
operator to prepare a detailed test sequence
list with precise start and stop times for
exercising all electronic devices. Only the
electronic devices that are likely to affect the
operation of the GMU 44 magnetometer need
be included in the test sequence. The list of
relevant electronic devices varies from
aircraft to aircraft. This sequence is the same
sequence developed for the magnetometer
interference survey in Section G.
NOTE
It is important that all actions are carried out
in the order and at the precise elapsed time as Figure 5-14. GRS/GMU Calibration Page
specified in the prepared test sequence.
NOTE
If performing the procedure on both GDU 620s simultaneously, wait until the “Begin test
sequence” text appears on both GDU 620s before proceeding.
5. After the “Begin test sequence” white text appears, wait approximately five seconds and perform
each of the actions listed in the test sequence table (refer to Table G-2 for an example of a test
sequence).
6. When the test sequence is completed, wait approximately five seconds and then press the ENT key
to complete the test. When this is done, the TEST COMPLETE field stops blinking.
7. Press the ENT key on the MFD to conclude this procedure.
8. The MFD informs the operator if the installation has passed or failed the magnetometer
interference test.
9. If the test passes, no further action is required.
NOTE
Typically, a compass rose is an acceptable location to perform the magnetometer
calibration procedure. However, because not all compass roses are well maintained, even
an existing compass rose should be regularly evaluated using the method described here
to determine if it is free of magnetic disturbances. If evaluation of an existing compass
rose indicates that magnetic disturbances are present, then an alternative location must be
found to perform the Magnetometer Calibration Procedure.
NOTE
In order to perform the Site Evaluation for Magnetic Disturbances, an Installer Unlock
Card (P/N 010-00769-60) is required.
A G600-equipped airplane can be used to evaluate a candidate site for magnetic disturbances and
determine whether it is a suitable location to perform the magnetometer calibration procedure. The
magnetometer calibration procedure itself contains the logic to simultaneously survey the location for
magnetic cleanliness while it is computing the magnetometer calibration parameters.
The G600-equipped airplane used to evaluate the site must have already completed the Pitch/Roll offset
compensation procedure (Section 5.6.1). However, prior completion of the Magnetometer Calibration
Procedure (Section 5.6.2) is not required.
In order to evaluate a candidate site, the Magnetometer Calibration Procedure must be performed twice:
once turning clockwise around the site, and once turning counter-clockwise. Both times, the procedure
should be conducted as described in Section 5.6.2 of this document, with the exception of the direction of
turns around the site.
NOTE
Although Section 5.6.2 indicates that the Magnetometer Calibration Procedure should be
performed by making a series of clockwise turns around the site, the procedure can also be
performed by making counter-clockwise turns for the purpose of evaluating the site for
magnetic disturbances.
NOTE
The instructions for Site Evaluation of Magnetic Disturbances have been moved to
Section 5.6.7.
NOTE
The GAD 43 OUTPUT window is only
displayed when the WXR is in calibration
mode and will not be displayed if the GAD 43
Adapter is not present in the system. This
window allows you to set the analog pitch and
roll outputs from the GAD 43 to specific
values. Any pitch/roll adjustments in this
window will only affect the GAD 43 analog
outputs and will not affect the attitude output
from the GRS 77.
NOTE
With GDU 620 version 6.11, if the GAD 43e is
used to provide analog stabilization, the GAD
43 OUTPUT window will never be displayed. Figure 5-15. A708 WEATHER RADAR
To complete analog stabilization calibration, Configuration Page
temporarily set the Adapter TYPE to GAD 43
on the SYSTEM CONFIGURATION page and
then perform the calibration. When complete,
reset the Adapter TYPE to GAD 43e on the
SYSTEM CONFIGURATION page.
NOTE
If the radar status boxes do not flash (i.e. the radar does not go into calibration mode),
keep the radar in TEST mode and set the CALIBRATION field to OFF and back to ON.
NOTE
The GAD 43/43e may be used to provide analog stabilization to the WXR. If this is the
case, the PITCH and ROLL fields in the GAD 43 OUTPUT window on the A708
WEATHER RADAR page can be used to adjust the attitude being supplied to the WXR.
There will be no need to remove the GRS 77 from the aircraft and place it on a tilt table to
achieve the pitch/roll values specified in the calibration procedure.
NOTE
The GAD 43/43e may be used to provide stabilization to the WXR. If this is the case, the
PITCH and ROLL fields in the GAD 43 OUTPUT window on the A708 WEATHER
RADAR page can be used to adjust the attitude being supplied to the WXR. There will be
no need to remove the GRS 77 from the aircraft and place it on a tilt table to achieve the
pitch/roll values specified in the calibration procedure.
Perform the WXR stabilization calibration as follows:
1. Ensure that the radar is in calibration mode. Refer to Section 5.7.1.2.1.
2. Note the ROLL TRIM value for re-entry following the stabilization calibration procedure. Adjust
the ROLL TRIM field to 0.000°.
3. Beginning with the step C in section 2.3.6.3 of the RDS 81 Installation Manual (Honeywell
P/N 006-00954-0001) or the RDS 82 Installation Manual (Honeywell P/N 006-00955-0006),
perform the stabilization alignment in the aircraft.
4. If the roll trim value was recorded from the previous WXR indicator or noted in step 2, set the
ROLL TRIM field on the GDU 620 to this value.
NOTE
The following alignment is only required if the GAD 43/43e is be used to provide analog
attitude to the autopilot.
NOTE
The following alignment is only required if the GAD 43/43e is be used to provide analog
attitude to the autopilot.
1. Start the GDU 620 in Configuration Mode.
2. Go to the GAD 43 page in the GAD page
group.
3. Activate the cursor and ensure that the
RELAY POSITION is set to ATTITUDE
VALID.
4. Perform the “Alignment Procedure” as
specified in the King Installation Manual with
the following difference:
◦ The use of a tilt table is not required,
and it is not necessary to remove the
GRS 77 from the aircraft. To set pitch
and roll as directed in the procedure,
activate the cursor on the GDU 620 and
set the PITCH ANGLE and ROLL
ANGLE to the desired values.
NOTE
The following alignment is only required if the GAD 43/43e is be used to provide analog
attitude to the autopilot.
NOTE
Whenever level pitch attitude (indicated) is
referenced in the Honeywell KFC 225 Flight
Control System Installation Manual, set the
GAD 43 PITCH ANGLE to 0° regardless of
the instrument panel tilt.
CAUTION
The Honeywell KFC 225 Flight Control System Installation and Maintenance Manual
specific to the aircraft being modified must be used whenever making flight director
adjustments.
NOTE
The following adjustment is required for all KFC 225 installations displaying the flight
director on the GDU 620.
NOTE
The following procedure assumes that the GAD 43/43e is used to supply attitude
information to the autopilot. If the existing attitude gyro is retained to provide attitude
information to the autopilot, the existing procedure of installing the attitude gyro on a tilt
stand must be followed (refer to the Honeywell KFC 225 Flight Control System
Installation Manual).
CAUTION
The Honeywell KFC 225 Flight Control System Installation and Maintenance Manual
specific to the aircraft being modified must be used whenever making flight director
adjustments.
NOTE
The following alignment is only required if the GAD 43/43e is be used to provide analog
baro-correction to the autopilot.
NOTE
Throughout the checkout section references are made to particular GDU 620 functions. If
the function is not available, ensure that the GDU 620 has been configured correctly as
described in Section 5.5.
NOTE
Databases that have expired will be displayed in yellow text on the MFD startup screen.
Databases will also be displayed in yellow until a valid GPS Position has been acquired.
CAUTION
When utilizing a Pitot-static ramp tester, only simulate normal aircraft operating
conditions as defined in the aircraft Type Data (POH/AFM) to avoid component damage.
NOTE
When conducting air data tests it is possible to induce attitude and/or heading errors on
the GDU 620 – this is normal system behavior. Refer to Section 6.2 for additional details.
NOTE
For a dual G600 installation, this check must be completed for each GDU 620 – both may
be verified at the same time.
NOTE
The GDC 74( ) may require a warm-up period of 15 minutes to reach full accuracy (30
minutes if the environmental temperature is less than 0°C).
NOTE
The airspeeds referenced in the following steps are those determined in Section 5.2.4.
If the IAS TAPE is set to BASIC, verify correct operation of the GDC 74( ) ADC as follows:
1. Turn on power to the G600 system.
2. Verify all self-tests pass on the main startup screen.
3. Check the outside air temperature (OAT) measurement shown on the PFD to ensure it reads
ambient temperature.
4. Using a Pitot-static ramp tester increase the airspeed until the PFD airspeed tape pointer is at the
bottom of the white band (Vs0). Verify that the bottom of the white arc/band on the ASI and PFD
airspeed tape are at the same airspeed value.
5. Only applicable to twin engine aircraft: Increase the airspeed to the lower red radial (Vmca).
Verify that the red radial on the ASI and PFD airspeed tape are at the same airspeed value.
6. Change the airspeed until the PFD airspeed tape pointer is at the bottom of the green band (VS1).
Verify that the bottom of the green arc/band on the ASI and PFD airspeed tape are at the same
airspeed value.
7. Only applicable to twin engine aircraft: Increase the airspeed to the blue radial (Vyse) Verify that
the blue radial on the ASI and PFD airspeed tape are at the same airspeed value.
NOTE
If the GDC 74( ) and standby airspeed indicator are on separate Pitot-static systems, their
agreement with the test set airspeed will have to be checked separately.
11. Decrease the airspeed to zero, stopping at all of the airspeeds listed in the Table 5-32 (airspeeds
above Vne should not be checked). Verify that the PFD and standby airspeed indicator display the
values within the tolerances indicated in Table 5-32.
NOTE
The airspeeds referenced in the following steps are determined in accordance with
Appendix M.
NOTE
If the GDC 74 ( ) and standby airspeed indicator are on separate Pitot-static systems,
record the test set airspeed/altitude and PFD airspeed corresponding to the barber pole
and compare the PFD value to the standby ASI barber pole under the same conditions.
b) Decrease the indicated altitude (not exceeding vertical speed limitations) back to ambient
static pressure.
7. From the current airspeed, decrease the airspeed to zero, stopping at all of the relevant airspeeds
listed in Table 5-32 (airspeeds above Vne should not be checked). Verify that the PFD and standby
airspeed indicator display the values within the tolerances indicated.
5.8.2.3 Altimeter Check
The GDU 620 and standby altitude displays must be verified in accordance with Title 14 of the Code of
Federal Regulations (CFR) 91.411 and Part 43 Appendix E, with the following exception to 14 CFR Part
43 Appendix E, paragraph (b)(1):
• The tests of sub-paragraphs (iv) (Friction) and (Vi) (Barometric Scale Error) are not applicable
because the digital outputs of the GDC 74( ).
5.8.3 GPS Receiver Interface Test
The GDU 620 receives position and flight plan and navigation data from an external GPS navigation
source. This check verifies that the units are communicating.
1. Select GPS (or GPS1) as the navigation source for the PFD CDI.
2. Turn on the external GPS Navigator (GPS1 for installations with dual navigators). If there are dual
GPS navigators installed, ensure the second GPS navigator is switched off.
3. For a 400W/500W Series unit or GTN 6XX/7XX navigator, while on the power-up self-test page
verify that the GDU 620 CDI displays the correct lateral and vertical deviation information.
For a GNS 480 unit, while it is going through its power-up sequence, verify that the GDU 620 CDI
displays the correct lateral and vertical deviation information.
4. Wait until the navigator acquires a position before proceeding.
5. Review the active alerts on the GDU 620 (if any) and verify that the GPS1 PPS FAIL (GPS2 PPS
FAIL if using GPS 2) alert is not present.
6. Create/activate a flight plan on the GPS navigation source.
NOTE
Prior to conducting this check, ensure that the GAD 43e has been calibrated to the NAV
receiver in accordance with Section 5.5.11.3.
The GAD 43e can receive bearing and deviation information from a navigation receiver with composite
and low-level deviation/flag outputs. The GAD 43e converts this information to ARINC 429 and sends it
to the GDU 620 for display. This check verifies that this interface is functioning correctly.
1. Ensure that the external navigation receiver (VLOC1 for installations with dual NAV receivers) is
turned on. If there are dual NAV receivers installed, ensure the second NAV receiver is switched
off.
2. Ensure that there is a valid attitude and heading display on the GDU 620.
3. Select the navigation receiver (or navigation receiver 1) as the navigation source for the PFD CDI.
4. Tune the navigation receiver to a VOR frequency (for this check it is not necessary that a valid
VOR signal is being received).
NOTE
If an ADI with a flight director presentation is installed on the copilot’s side, the flight
director for this ADI must be aligned to its aircraft symbol before running this G600 flight
director offset calibration procedure. Refer to the ADI/autopilot manufacturer’s
documentation for instructions on ADI flight director alignment.
The previous section verified the wiring between the flight director/autopilot computer. This section
describes how to correct any offset that may be present in the flight director command bars.
1. Center the heading bug on the GDU 620 by pressing
the knob on the PFD.
2. Activate the autopilot in heading and altitude hold
mode.
3. Observe the position of the flight director bar in
relation to the aircraft icon the GDU 620 attitude
indicator.
4. If the flight director command bars are offset from
the aircraft icon in the pitch axis, take note of the
number of degrees of offset for adjustment.
NOTE
Some autopilots have a flight director pitch adjustment that is used to correct for parallax
errors in mechanical steering horizons. If possible, correct any flight director offset using
the autopilot adjustment before making changes to the GDU 620 configuration.
NOTE
For dual G600 installations that use the GAD 43e, the altitude preselector and vertical
speed controller functions are connected through the GAD 43e to only the pilot’s
GDU 620. However, the copilot’s GDU 620 is also able to control and annunciate the
preselector and VS modes using cross fill. Any step that requires an action be completed
on the GDU 620 must be performed on the copilot’s GDU 620 to verify the entirety of the
interface. Any annunciation that is verified on the GDU 620 must be verified on both
GDU 620s.
NOTE
This test is applicable only for S-TEC autopilots which have the RS-485 altitude
preselector input connected to the GDU 620. The GDU 620 also must be configured for
the altitude preselector option. Reference Section 5.5.5.2 for instructions on configuring
the GDU 620 for the altitude preselector.
This test verifies that the altitude preselector between the GDU 620 and the autopilot is functional. For
dual G600 installations, the altitude preselector input to the autopilot is connected only to the pilot’s
GDU 620.
1. Power up the GDU 620 in normal mode and wait until valid air data is displayed.
2. On the GDU 620, set the selected altitude to match the displayed field elevation plus
approximately 1000 feet.
3. Engage the flight director or autopilot in HDG mode. Press ALT and VS simultaneously to select
altitude select mode.
4. Verify that ALT and VS are displayed on the autopilot. If ALT is not displayed, the autopilot is not
receiving the RS-485 altitude preselector data from the GDU 620. Troubleshoot using the
guidelines in Section 6.4.
5. Disengage the autopilot.
5.8.5.4.2 Autopilot Using GAD 43e S-TEC ST-360 Emulation (S-TEC 55X/60-2/60 PSS/65)
This test verifies that the altitude preselector and vertical speed controller functions provided by the GAD
43e to the autopilot are functional.
1. Power up the GDU 620(s) in normal mode and wait until valid attitude and air data is displayed.
2. On the GDU 620, set the selected altitude bug approximately 500 feet above the current altitude.
3. Engage the flight director or autopilot and arm ALT mode by pressing VS and ALT simultaneously
on the autopilot controller (VS and ALT should be displayed on autopilot controller).
4. On the GDU 620, adjust the vertical speed bug to +1000 fpm.
5. Verify the flight director commands pitch up and/or the control wheel moves aft.
6. On the GDU 620, adjust the vertical speed bug to -1000 fpm.
7. Verify the flight director commands pitch down and/or the control wheel moves forward.
8. On the GDU 620, increase the BARO setting so the displayed altitude increases towards the
selected altitude bug.
NOTE
A green ALTC annunciation may appear briefly on the GDU 620(s) when crossing
through the selected altitude.
10. Disengage the flight director.
NOTE
With GDU 620 version 3.xx software, if the GAD 43/43e is used to provide attitude
information to the autopilot, the autopilot will not engage while on the AUTOPILOT TEST
page. Consequently, the heading and course error tests should be run with the GDU 620
in Normal mode. A suitable VOR/ILS test set will be required in order to provide valid
lateral flags during the test.
NOTE
If the control yoke or stick moves in the
opposite direction to what is expected,
reverse the LEFT/RIGHT polarity of the
HDG+ setting on the AUTOPILOT
CONFIGURATION page. Refer to
Table 5-36 for a description of the autopilot
configuration settings.
NOTE
If the control yoke or stick moves in the
opposite direction to what is expected, reverse the LEFT/RIGHT polarity of the CRS+
setting on the AUTOPILOT CONFIGURATION page. Refer to Table 5-36 for a
description of the autopilot configuration settings.
NOTE
With GDU 620 version 3.xx software, if the GAD 43/43e is used to provide attitude
information to the autopilot, the autopilot will not engage while on the AUTOPILOT TEST
page. Consequently, the deviation tests should be run with the GDU 620 in Normal mode.
A suitable VOR/ILS test set will be required in order to generate suitable deviations during
the test.
This test verifies that the lateral deviation, vertical deviation, lateral flag/superflag, and vertical
flag/superflag interfaces between the GDU 620 and autopilot are correct. Throughout this section, set
either the flag or superflag status depending on which output from the GDU 620 is connected to the
autopilot. For dual G600 installations, only the pilot’s GDU 620 is wired to the autopilot, and the following
instructions apply only to the pilot’s GDU 620. Reference the interconnect drawing in Appendix F.
1. Engage the autopilot in heading/altitude mode.
2. On the GDU 620 Autopilot Test page in
Configuration mode, set the lateral deviation
to 30% R.
3. Set the lateral flag/superflag to VALID.
4. Put the autopilot into APR mode.
5. Verify that the autopilot moves the control
yoke or stick to the right.
6. Set the lateral deviation to 30% L.
7. Verify that the autopilot moves the control
yoke or stick to the left.
8. Set the lateral deviation to 0%.
9. Set the lateral flag/superflag to INVALID.
10. Verify that the autopilot exits APR mode.
11. Set the lateral flag/superflag back to VALID
and put the autopilot back into APR mode if
necessary.
12. Set the ILS/GPS APRCH to ACTIVE.
13. Set the vertical deviation to 30% UP.
14. Set the vertical flag/superflag to VALID.
15. Verify that the autopilot indicates that it is capturing or tracking the glideslope.
16. Verify that the autopilot moves the control yoke or stick aft.
17. Set the vertical deviation to -30% DN.
18. Verify that the autopilot moves the control yoke or stick forward.
19. Set the ILS/GPS APRCH to INACTIVE.
20. Verify that the autopilot indicates that it is no longer capturing or tracking the glideslope.
21. Set the vertical flag/superflag to INVALID, the vertical deviation to 0%, and the lateral
flag/superflag to INVALID.
22. Disengage the autopilot.
NOTE
GPS roll steering is handled in one of three ways. First, if the autopilot has an ARINC 429
roll steering input, the GDU 620 can provide ARINC 429 roll steering directly to the
autopilot. Second, if an external roll steering converter has been installed, the GDU 620
can provide ARINC 429 roll steering to the converter, which then outputs an analog
heading error signal to the autopilot. Third, the GDU 620 can provide the roll steering via
the heading error output, taking the place of a separate roll steering converter. The
autopilot is left in heading mode, and the GDU 620 varies the heading error output to
steer the autopilot.
NOTE
With GDU 620 version 3.xx software, if the GAD 43/43e is used to provide attitude
information to the autopilot, the autopilot will not engage while on the AUTOPILOT TEST
page.
This test verifies that the GPS roll steering interface between the GDU 620 and the autopilot is functional.
For dual G600 installations, only the pilot’s GDU 620 is wired to the autopilot, and the following
instructions apply only to the pilot’s GDU 620.
1. On the GDU 620 Autopilot Test page in
Configuration mode, set the GPS
ANNUNCIATE and GPS SELECT discrete
outputs to ACTIVE.
2. Engage the autopilot in GPSS roll steering
mode. If an external roll steering converter is
used, engage the autopilot in heading mode
and set the roll steering converter to roll
steering.
3. Set the BANK ANGLE to 10°R.
4. Set GROUND SPEED to 50 KT.
5. Set GPSS VALID to VALID.
6. Verify that the autopilot rolls the control yoke
or stick to the right.
7. Set the bank angle to 0°.
8. Verify that the autopilot rolls the control yoke
or stick level.
9. Set the bank angle to 10°L.
10. Verify that the autopilot rolls the control yoke
or stick to the left.
11. Disconnect the autopilot.
NOTE
The Heading Error Test in Section 5.8.5.5 should be successfully completed prior to
checking the operation of the GDU 620 Analog GPS Roll Steering.
1. Start the GDU 620 in Normal mode and use the PFD CDI soft key to select GPS as the navigation
source on the HSI.
2. Depending upon the installation, either set the A/P HDG DATUM switch to the GPSS position or
press and hold the HDG key for GPSS.
3. Verify that the GPSS annunciation is displayed in on the PFD near the OAT display (GDU 620 #1
only) and the cyan heading bug is hollowed out on both GDU 620s.
4. Set the A/P HDG DATUM switch to the HDG position and verify that the GPSS annunciation on
the PFD is removed.
5.8.5.7.2.1 400W/500W Series and GTN 6XX/7XX Units
NOTE
The following steps are not required if the Heading Error Test has successfully been
completed. These steps are included for information only.
1. For the GPS corresponding to the navigation source selected on the HSI, do the following, restart it
in Normal mode and proceed to the Instrument Panel Self Test page (do not sequence past this
page).
2. Ensure that GPSS is displayed in white text on the PFD.
3. Engage the autopilot in HDG mode (if possible, engage only the flight director, and not the
autopilot servos).
4. If available, verify that the flight director slowly moves back and forth between a right bank and
wings level. If the flight director is not available, verify that the autopilot rolls the control yoke or
stick to the right.
NOTE
Due to the nature of the 400W/500W and GTN 6XX/7XX self-test operation it may be
difficult to observe this behavior. Consequently, it is recommended that the Heading Error
Test be utilized instead.
NOTE
For dual G600 installations, only the pilot’s GDU 620 is wired to the GAD 43 and the
autopilot, and the following instructions apply only to the pilot’s GDU 620.
NOTE
Most autopilots do not require barometric correction inputs for altitude preselect/capture
purposes. This test must only be performed if the autopilot is installed so that it receives
barometric correction information from the GAD 43/43e.
This section verifies that the barometric correction interface between the autopilot computer and the
GDU 620 is functional.
1. Start the GDU 620 in Normal mode and wait for the air data and attitude indications to become
valid.
2. Adjust the GDU 620 barometric correction so that the altitude displayed on the PFD is a multiple
of 100ft (e.g. 500 ft, 1300 ft…).
3. Select an altitude on the autopilot controller that is 1000 ft above the altitude displayed on the
GDU 620, and then engage (arm) the autopilot in altitude capture mode.
4. Slowly decrease the GDU 620 barometric correction so that the altitude displayed on the PFD
increases, to simulate a capture of the selected altitude.
NOTE
The barometric pressure information from the actively-changing field is updated at a
once-per-second rate. There may be some lag between the time that the pressure is set and
the time it is updated to the autopilot computer.
5. Verify that the autopilot computer captures the selected altitude when you reach the selected
altitude as displayed on the GDU 620 PFD.
NOTE
For troubleshooting issues with the operation of the autopilot with the G600, refer to
Section 6.4.
NOTE
Interfacing to an S-TEC 1500/2100 autopilot requires a dual G600 installation.
NOTE
If the GDU 620 is configured for an external
control (i.e. a display other than the GDU 620
is controlling the traffic system), then the
following steps do not have to be carried out.
NOTE
The Self Test menu option will not be available if the traffic system is operating.
5. Put the traffic system in Standby mode. Press the MENU key and pres the ENT key to initiate a
traffic system self test. Verify that the traffic system runs a self-test and the self-test traffic pattern
is displayed.
NOTE
If the GDU 620 is configured for an external
control (i.e. a display other than the
GDU 620 is controlling the traffic system),
then the following steps need not be carried
out.
NOTE
The following section only verifies correct installation and activation of appropriate
GDU 620 functions. It does not activate the GDL 69/69A XM data link radio. Complete
instructions for activating the GDL 69/69A XM data link radio can be found in document
190-00355-04.
1. Go to the XM INFORMATION page in the AUX page group.
2. Verify that the Data Radio ID field has a valid value and is not blank.
NOTE
The following steps need only be completed for GDL 69A installations.
NOTE
If the XM Satellite Radio audio subscription has not been activated, audio is available
only on Channel 1. If the audio subscription has been activated, audio should be available
on multiple channels.
3. Select the XM RADIO page in the AUX page group.
4. Unmute the XM volume and verify that audio can be heard over the headsets. Adjustment of the
volume may be required.
NOTE
The GAD 43/43e can provide various signals to the autopilot, and all of these interfaces
are verified as part of the autopilot checkout (refer to Section 5.8.5).
NOTE
For dual G600 installations, only the pilot’s GDU 620 is wired to the GAD 43/43e, and the
following instructions apply only to the pilot’s GDU 620.
Start the GDU 620 in Normal mode. Wait for the G600 system to completely initialize, press the ALERTS
soft key and verify that there are no GAD 43/43e alerts.
5.8.11.1 GAD 43/43e Synchro Heading Check
This section verifies that the heading interface between the GAD 43/43e and interfaced equipment is
functional.
1. Start the GDU 620 in Configuration mode by holding the ENT key until INITIALIZING
SYSTEM appears on the screen. Navigate to the GAD page group.
2. On the GDU 620, activate the cursor and set RELAY POSITION to “Attitude Valid”.
3. Set the HEADING VALID OUTPUT to Valid.
NOTE
Not all equipment that utilizes synchro heading uses a Heading Valid signal. The steps
checking the HEADING VALID OUTPUT do not need to be carried out if the receiving
equipment does not utilize a Heading Valid signal.
NOTE
For dual G600 installations, only the pilot’s GDU 620 can control or display the
GWX 68/70 weather radar.
CAUTION
Aircraft should be outdoors and personnel
should not be in front of the weather radar
when it is radiating (i.e. when WEATHER
mode or GROUND mode is selected on the
GDU 620).
7. If stabilization is supplied to the radar, turn the radar to WEATHER mode and turn stabilization
ON using the CONTROL softkey group. Verify that STAB ON is displayed in the upper right
corner of the MFD. If STAB INOP is displayed, verify that stabilization is being supplied to the
weather radar R/T.
8. Using the MODE soft key, set the mode to OFF.
9. Repeat steps 3 through 8 for the second GDU 620.
NOTE
If only one GDU 620 is installed, the following steps do not have to be carried out.
10. On each GDU 620, press the MODE soft key and then select the STANDBY mode and wait for the
Warm-Up to complete.
11. On each GDU 620, press the MNU key and then press ENT to go into the Radar Test Mode.
12. On GDU 620 #1, press the RNG UP key to increase the range of the radar display. Verify that the
range on GDU 620 #1 changes and the range on GDU 620 #2 does not change.
13. On GDU 620 #2, press the RNG UP key to increase the range of the radar display – select a
different range than GDU 620 #1. Verify that the range on GDU 620 #2 changes and the range on
GDU 620 #1 does not change.
14. On each GDU 620, Use the MODE soft key to set the mode to OFF.
NOTE
It may take up to a minute for the synthetic terrain data to be displayed on the PFD. Until
SVT is active, the horizon display will be the standard blue over brown.
NOTE
If the TAWS-B map is not available (i.e. the terrain map is labeled TERRAIN PROXIMITY
or TERRAIN-SVT) then the TAWS option has not been enabled.
5. Press the MNU key, select Test TAWS option, and press the ENT key to initiate the TAWS test.
6. Wait until the TAWS self-test completes (5-10 seconds) and verify that the message “TAWS
System Test OK” is heard over the cockpit speaker.
NOTE
The aural message “TAWS System Failure” will be annunciated if the TAWS system is
NOT functioning properly. If no audio message is heard, then a fault exists within the
audio system and the TAWS capability must be considered non-functional.
NOTE
When in the DATABASE window, if you scroll all the way to the bottom you can find the
SYSTEM ID for the installation.
NOTE
If the orientation of the video image is not
correct, the image can be rotated in
Configuration mode. Refer to
Section 5.5.6B.
NOTE
The radar altimeter self test is initiated using the RA TEST soft key on the SYSTEM
SETUP page in the AUX page group. The FreeFlight RA4500 radar altimeter has no
pilot-initiated self test. For this radar altimeter, power to the radar altimeter must be
cycled and the self-test will run during the radar altimeter power up sequence.
NOTE
A flight test is required to verify correct operation above the self-test height.
NOTE
When testing the GSR 56, the aircraft must be located outside and have an unobstructed
view of the sky.
NOTE
For additional information on using the GSR 56 features refer to the Garmin G600 Pilot’s
Guide 190-00601-02.
NOTE
To use the position reporting feature of the GSR 56, a short burst data (SBD) Iridium
account is required. To use the phone feature of the GSR 56, an Iridium voice account is
required. To use the weather feature of the GSR 56, an Iridium RUDICS account is
required.
If the GSR 56 Iridium transceiver is installed and connected to the GDU 620, check the operation as
follows:
1. Ensure that the GDU 620 is in Normal
mode.
2. If position reporting is enabled, go to the
POSITION REPORTING page in the AUX
page group. Verify that the REPORTING
STATUS is not “Unavailable”.
3. If the Iridium phone is enabled, go to the
IRIDIUM PHONE page in the AUX page
group. Verify that the PHONE STATUS is
not “Unavailable”.
4. Verify that a phone call can be placed.
NOTE
The following steps are mandatory only if GFDS weather is enabled. In order to receive
weather updates, the GSR 56 being tested must be registered and the registration access
code must be entered into the GSR 56 using the GDU 620.
NOTE
A dual G600 installation is required when interfacing to a Meggitt EIDS.
NOTE
Valid attitude or air data are not required for this test.
NOTE
The following steps are only required if the installation is configured to use DME HOLD
from the GDU 620.
10. Select DME HOLD and verify that the DME distance of 30.0 nm remains displayed on the PFD.
11. Tune the NAV radio to a different frequency.
12. Verify that DME distance of 30.0 nm remains displayed on each PFD.
13. Deselect DME HOLD and verify that DME distance display is dashed out on each PFD.
14. Tune the NAV radio to the same frequency as the DME test set.
15. Verify that DME distance of 30.0 nm is displayed on each PFD.
NOTE
The following steps are only required if the installation is configured to use DME HOLD
form the GDU 620.
11. Select DME HOLD by pressing the PFD -> DME -> DME HOLD soft keys. Verify that the DME
distance of 30.0 nm remains displayed on the PFD.
12. Tune the NAV 2 radio to a different frequency.
13. Verify that DME distance of 30.0 nm remains displayed on each PFD.
14. Deselect DME HOLD and verify that DME distance display is dashed out on each PFD.
15. Tune the NAV 1 radio to the same frequency as the DME test set.
16. Verify that the DME distance display is dashed out on each PFD.
17. On the PFD (either PFD for dual GDU 620s) select DME NAV1 as the tuning source.
18. Verify that DME distance of 30.0 nm is again displayed on each PFD.
NOTE
If Parallel tuning is used with the Collins DME-40/42, the tuning format must be
determined based upon the installation – the GAD 43e does not read the parallel tuning
discretes in this case.
3. Using a DME test set, select the first NAV frequency listed in Table 5-34 corresponding to the
tuning format used by the installation.
4. Simulate a DME distance of 30.0 nm.
5. Tune the NAV radio to the same frequency as the DME test set.
6. Verify that DME distance of 30.0 nm is displayed on each PFD (refer to Figure 5-19).
7. Tune the DME test set to each of the remaining frequencies in Table 5-34 and repeat steps 5 and 6
for each frequency.
If a second NAV receiver supplies parallel tuning information to the GAD 43e, repeat steps 3 to 7 for that
NAV receiver.
NOTE
Valid attitude or air data not required for this test.
NOTE
Not all G600 installations that are limited to VFR operation only will require a placard.
Refer to Section 2.5.3.3 for details.
If this is G600 installation that is limited to VFR operation only, verify the following (if applicable):
• The text on the placard reads, “AIRCRAFT LIMITED TO VFR”.
• The font is at least 0.25” high.
• The placard can easily be read from the pilot’s seat.
Parameter Description
Relative: Angles filtered in this setting are relative to the aircraft. Sets the filter to
PITCH FILTER
be applied to inputs regardless of A/C orientation.
(leave set at default
Absolute: Setting accounts for changes in aircraft body before applying the filter.
value)
Sets the filter to be applied to inputs including A/C orientation.
PITCH FILTER Sets the time in seconds for the flight director display to change from the current
TIME value to the commanded value.
PITCH + Sets the polarity of the pitch response of the flight director.
PITCH V/DEG Sets the number of volts required for one degree of flight director movement.
Sets the maximum pitch up angle that the flight director can reach. The
PITCH ANGLE MAX displayed FD will not exceed this value even if a larger pitch up angle is received
from the autopilot computer.
Sets the maximum pitch down angle that the flight director can reach. The
PITCH ANGLE MIN displayed FD will not exceed this value even if a larger pitch down angle is
received from the autopilot computer.
PITCH V ref Sets the zero pitch reference point.
Relative: Angles filtered in this setting are relative to the aircraft. Sets the filter to
ROLL FILTER
be applied to inputs regardless of A/C orientation.
(leave set at default
Absolute: Setting accounts for changes in aircraft body before applying the filter.
value)
Sets the filter to be applied to inputs including A/C orientation.
Sets the time in seconds for the flight director display to change from the current
ROLL FILTER TIME
value to the commanded value.
ROLL + Sets the polarity of the roll response of the flight director.
ROLL V/DEG Sets the number of volts required for one degree of flight director movement.
Sets the maximum roll angle that the flight director can reach. The displayed FD
ROLL ANGLE MAX will not exceed this value even if a larger roll angle is received from the autopilot
computer.
ROLL V ref Sets the zero roll reference point.
NOTE
The GAD 43/43e can provide synchro heading and yaw rate outputs. If the autopilot
system is interfaced to the GAD 43/43e, verify that turns are coordinated and that yaw
damp operation functions properly.
The autopilot performance can be adjusted by changing the settings on the Autopilot Configuration page in
Configuration mode. For dual G600 systems, all autopilot configuration changes should be made on the
pilot’s GDU 620 only.
1. To evaluate the autopilot heading
performance, center the heading bug and
engage the autopilot in HDG mode. Change
the heading bug by at least 45°. The
autopilot should follow the heading bug and
roll out smoothly, without undershooting or
overshooting the selected heading. If the
autopilot undershoots the selected heading,
increase the HDG V/DEG appropriately. If
the autopilot overshoots the selected
heading, decrease the HDG V/DEG
appropriately. If the autopilot system
receives heading and/or yaw rate
information from an external sensor, verify
that the turns are coordinated.
2. To evaluate the autopilot course
performance, engage the autopilot in NAV
mode. Tune to a NAV frequency that is out
of range and select that NAV for display on
the CDI, so that the GDU 620 invalidates
the lateral deviation signal. Change the
course by at least 45°.
3. The autopilot should turn to the new course
and roll out smoothly, without undershooting or overshooting the selected course. If the autopilot
undershoots the selected course, increase the CRS V/DEG appropriately. If the autopilot
overshoots the selected course, decrease the CRS V/DEG appropriately.
Parameter Description
Selects whether the autopilot receives AC or DC heading and course error signals.
AC/DC
This parameter should not be changed.
HDG + Changes the polarity of the heading error signal.
CRS + Changes the polarity of the course error signal.
HDG V/DEG Changes the gain of the heading error signal.
CRS V/DEG Changes the gain of the course error signal.
Sets the minimum voltage that the GDU 620 will send to the autopilot.
V Min
This parameter should not be changed.
Sets the maximum voltage that the GDU 620 will send to the autopilot.
V Max
This parameter should not be changed.
V Ref Sets the zero reference for the heading and course error signals.
NOTE
GPS roll steering is handled in one of three ways. First, if the autopilot has an ARINC 429
roll steering input, the GDU 620 can provide ARINC 429 roll steering directly to the
autopilot. Second, if an external roll steering converter has been installed, the GDU 620
can provide ARINC 429 roll steering to the converter, which then outputs an analog
heading error signal to the autopilot. Third, the GDU 620 can provide the roll steering via
its heading error output, taking the place of a separate roll steering converter. The
autopilot is left in heading mode, and the GDU 620 varies the heading error output to
steer the autopilot.
1. Set up a GPS flight plan that includes at least two legs with an
angle between them. Set the CDI to display the active GPS.
Engage the autopilot in GPS roll steering mode. If the autopilot
uses the heading error input for roll steering, engage the autopilot
in HDG mode and activate the GPSS switch. When the switch is
active the following annunciation will appear on the PFD:
2. Verify that the autopilot flies the airplane smoothly through the
turn between the two legs.
NOTE
If the analog roll steering function is utilized, the scaling of the output can be adjusted
using the ANALOG ROLL STEERING SCALING setting on the AUTOPILOT
CONFIGURATION page. If the autopilot does not turn tightly enough while roll steering,
increase the GPSS to HDG Datum Gain setting. If the autopilot turns too tightly while roll
steering, decrease the GPSS to HDG Datum Gain setting.
NOTE
This test is applicable only for S-TEC autopilots which have the RS-485 altitude
preselector input connected to the GDU 620 and have the altitude preselector option
enabled in the GDU 620.
1. Set the altitude preselector on the GDU 620 to an altitude above the present altitude.
2. Engage the autopilot in altitude select mode by pressing the VS and ALT buttons simultaneously.
3. Set a positive vertical speed on the autopilot.
4. Verify that the autopilot climbs and captures the selected altitude.
5. Set the altitude preselector on the GDU 620 to an altitude below the present altitude.
6. Set a negative vertical speed on the autopilot.
7. Verify that the autopilot descends and captures the selected altitude.
5.10.2.4.2 Altitude Preselector Performance (Preselector is Part of Autopilot)
NOTE
This test is applicable only for autopilots which have an internal altitude preselector
function and are interfaced to the GAD 43/43e for barometric correction information.
1. Set the selected altitude on the autopilot controller to an altitude above the present altitude.
2. Engage the altitude capture mode of the autopilot.
3. Set a positive vertical speed on the autopilot.
4. Verify that the autopilot climbs and captures the selected altitude.
5. Set the selected altitude on the autopilot controller to an altitude below the present altitude.
6. Set a negative vertical speed on the autopilot.
7. Verify that the autopilot descends and captures the selected altitude.
5.10.2.5 Autopilot Performance Check
Using the autopilot performance log shown in Figure 5-22, document the autopilot performance before and
after the G600or GAD 43/43e installation.
NOTE
If autopilot performance does not adhere to criteria listed in the center column of the
autopilot performance log, the autopilot should be serviced in order to meet these criteria,
or customer acknowledgement of the performance condition should be obtained prior to
proceeding with the installation.
NOTE
This section applies only to installations in which the G600 interfaces to the autopilot.
[1]
Altitude held within ±100 feet.
Altitude Hold
Altitude should not oscillate continuously.
General Notes
[1] For RVSM installations, perform altitude hold check in accordance with Section P.3.4.
[1]
Altitude held within ±100 feet.
Altitude Hold
Altitude should not oscillate continuously.
General Notes
[1] For RVSM installations, perform altitude hold check in accordance with Section P.3.4.
NOTE
This check is only required if the GDU 620 or GAD 43/43e is used to replace an existing
yaw rate sensor to provide yaw rate information to the autopilot.
During flight, verify that the yaw damp function operates correctly.
5.11 Documentation Checks
5.11.1 AFMS
Ensure that the Airplane Flight Manual Supplement (AFMS) is completed and inserted in the Airplane
Flight Manual (AFM) or Pilot’s Operating Handbook (POH).
1. Fill in the required airplane information on the AFMS cover sheet.
2. In AFMS Section 4.6 (Autopilot Operations), fill in all applicable checkboxes corresponding to the
interfaces to the autopilot. More than one box may be checked, depending upon the installation.
These are further described below.
This installation does not interface with the autopilot (basic wing leveling autopilot or no autopi-
lot is installed in the aircraft).
◦ Check this box if there are no interfaces between the G600 system and the autopilot, or if no
autopilot is installed in the aircraft. No other boxes should be checked if this box is checked.
Course / NAV Selection coupling to the autopilot.
◦ Check this box if the course datum signal is connected to the autopilot.
Heading Bug coupling capability to the autopilot.
◦ Check this box if the heading datum signal is connected to the autopilot.
Roll Steering emulated via the heading mode.
◦ Check this box if an external GPSS switch is installed with the G600 or if roll steering is
configured to be controlled via the GDU 620 HDG key.
Roll Steering capable autopilot.
◦ Check this box if the ARINC 429 output from the GDU 620 is connected to the autopilot.
Altitude Pre-Selector integrated with the autopilot.
◦ Check this box if the Altitude Preselect option is enabled (unlocked).
Vertical speed bug integrated with the autopilot.
◦ Check this box if any of the following GAD 43e altitude preselector emulations are used:
King KAS 297B, King KAS 297C (any), or S-TEC 360.
Flight Director display driven from external autopilot or FD computer.
◦ Check this box if an external flight director is connected to and configured on the GDU 620.
Flight Director is not available with Synthetic Vision enabled.
Check this box if the SVT flight director display in NOT enabled.
A GAD 43/43e Adapter is installed in this aircraft.
Check this box if a GAD 43/43e Adapter is installed in the aircraft.
GAD 43/43e provides attitude to the autopilot.
Check this box if the GAD 43/43e is connected to the attitude inputs on the autopilot and configured
via the GDU 620.
GAD 43/43e provides yaw rate to the yaw damper.
Check this box if the GAD 43/43e is connected to the yaw rate inputs on the autopilot and configured
via the GDU 620.
Installation Information
Single GDU 620 Dual GDU 620 (#1) Dual GDU 620 (#2)
Equipment Location
For each unit listed below, record the fuselage station and provide a brief description of the location.
Configuration
System Configuration
Cross-Side GDU: Present Not Present Type:
Airframe Configuration
PFD MFD
DIS. SPD: Nautical Imperial Metric DIS. SPD: Nautical Imperial Metric
ALT. VS: FEET ALT. VS: FEET
Notes
Configuration (Continued)
Configuration (Continued)
P6203-45:
ARINC 708 Port Configuration
P6203-46:
In 1: Low High Input:
P6203-47:
In 2: Low High Input:
Configuration (Continued)
ALTITUDE CAPTURE
GAD 43e Calibration [ N/A ]
Altitude Threshold: On Off
NAV1 [ N/A ] NAV2 [ N/A ]
Time Threshold: On Off
Localizer Calibrated: 1 Gain: 2 Gain:
Re-arm Threshold: On Off
VOR Calibrated: 1 2
Checkout
Notes
Checkout (Continued)
[ N/A ] GDL 69/69A Weather Display [ N/A ] GAD 43/43e Baro Correction
Notes
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Data is not being received from an ARINC 429 ARINC 429 bus hi and low are swapped. Verify/correct wiring.
device.
Reconfigure input port to the correct setting for that
(valid data is being received on the 429 input port LRU (refer to Section 5.5.1 for configuration
as shown on the GDU 620 PORT MONITORING Wrong device is connected to port on GDU 620.
details). Use correct ports (refer to Section F for
page) interconnect details).
ARINC 429 data from GRS 77 is not being received Verify that GRS 77 is receiving power.
GAD 43 software will not load.
by the GAD 43/43e. Verify wiring.
If using GAD 43e, GDU 620 is not receiving Verify that all GDU 620 and GAD 43e configuration
appropriate data from GAD 43e. settings are correct.
Autopilot Mode Annunciations not displayed on
PFD. If using ARINC 429, no mode data is being Verify wiring.
received. See NO AP DATA alert in Section 6.3.
NOTE
All alerts listed in this section are displayed on the MFD unless otherwise specified.
The G600 will display a number of alerts on the GDU 620. These are listed in the following table.
AHRS(1/2) GPS – AHRS(1/2) using backup GPS Wait for GPS 1 to acquire a position
AHRS(1/2) is using the backup GPS information
source. Contact repair facility. Verify that the 1 PPS wiring to GPS 1 is correct.
AHRS(1/2) GPS - AHRS is not receiving any GPS Wait for GPS 1/2 to acquire a position.
AHRS(1/2) is not receiving any GPS information.
information Verify that the 1 PPS wiring to each GPS is correct.
Ensure that at least one GPS has acquired a valid
position.
If GDU 620 does not have a valid position, verify
AHRS(1/2) GPS – AHRS (1/2) operating in wiring between GDU 620 and GPS receiver, and
AHRS(1/2) is not receiving any GPS information.
exclusively in no-GPS mode. configuration of GDU 620 and GPS receiver.
If GDU 620 has a valid GPS position, verify wiring
between GDU 620 and GRS. Also verify time mark
wiring.
AHRS(1/2) GPS – AHRS (1/2) not receiving backup AHRS(1/2) is not receiving GPS information from Wait for GPS 2 to acquire a position
GPS information. GPS2. Verify that the 1PPS wiring to GPS2 is correct.
AHRS(1/2) magnetic field model should be Update GRS 77 IGRF model (current model is with
AHRS(1/2) SRVC
updated. Appears on ground only. aviation database).
GAD 43/43e has detected a timeout on the Verify that GRS 77 is powered up.
GAD 43 - AHRS A429 Heading Timeout Fault incoming ARINC 429 heading data from the Verify that ARINC 429 data bus wiring from GRS 77
GRS 77. to GAD 43/43e is correct.
The GRS 77 AHRS has flagged its heading output
If this error persists, GRS 77 must be returned for
GAD 43 - AHRS A429 Heading Invalid Fault as invalid. This is due to a fault caused by the
service. Contact Garmin Technical Support.
internal AHRS monitor.
Reload software into GAD 43/43e.
GAD 43 - Application SCI Integrity Fault Internal software does not pass CRC check. If this error persists, GAD 43/43e must be returned
for service. Contact Garmin Technical Support.
Update GAD 43/43e configuration (refer to
Internal GAD 43/43e configuration data does not Section 5.5.11). If this error persists, GAD 43/43e
GAD 43 - Configuration Integrity Fault
pass CRC check. must be returned for service. Contact Garmin
Technical Support.
GAD 43/43e has detected that its internal GAD 43/43e must be returned for service. Contact
GAD 43 - Calibration Integrity Fault
calibration is corrupt. Garmin Technical Support.
The GDU 620 is not receiving information from the GAD 43/43e not powered up. Close GAD C/B
GAD 43 FAIL - GAD 43 communication lost.
GAD 43/43e. Verify wiring between GDU 620 and GAD 43/43e.
(Applicable only to dual G600 installations) Verify that cross-side GDU and AHRS are valid.
PIT NO COMP or
No cross-side attitude data is available for Verify that GRS 77 System ID PGM pins are set
ROL NO COMP
comparison. correctly (P771-2/3).
Registered the GSR 56 with Garmin Flight Data
REGISTER GFDS Data services are inoperative, register with GFDS.
Services to receive weather data.
A system requiring RS-485 is configured as Present
on the SYSTEM CONFIGURATION or AUTOPILOT Verify that a suitable RS-485 port is assigned for
RS-485 CONFIG
CONFIGURATION page but no RS-485 port is that system on the RS PORT CONFIG page.
configured.
SIMULATOR The simulator mode is active. Ensure P6202-36 is not grounded.
Location is beyond region covered by terrain Ensure that terrain database covers region of
SVT DISABLED - Out of available terrain region.
database. operation.
Update the Supplemental Data card with the 9 arc-
SVT DISABLED - Terrain DB resolution too low. A 30 arc-second terrain database is being used.
second terrain database.
GDU 620 not properly configured for the heading Check the GDU 620 autopilot configuration settings
error output. per Section 5.5.9.
Autopilot rolls the control yoke or stick in the wrong
direction in heading mode. Check the heading error signal wiring between the
Heading error wiring between GDU 620 and
GDU 620 and autopilot. Reference the interconnect
autopilot reversed.
drawing in Section F.
Check the signal wiring between the GAD 43/43e
Autopilot computer is not receiving roll attitude
Autopilot rolls the control yoke or stick to extreme (> and autopilot computer. Reference the interconnect
information.
30 degree) angles in any lateral mode. drawing in Section F.
(for installations using the GAD 43/43e to supply Check the signal wiring between the GAD 43/43e
attitude information to autopilot) Autopilot computer is receiving roll attitude
and autopilot computer. Reference the interconnect
information in opposite polarity.
drawing in Section F.
GDU 620 not in GPSS mode. Verify that the GDU 620 is in GPSS mode. This is
controlled by the HDG key or an external switch
Roll steering converter not receiving ARINC 429 roll and is annunciated (see Section 5.10.2.3 for a
Autopilot does not follow GPS roll steering (analog steering from the GDU 620. screenshot).
roll steering autopilots).
Check the wiring between the GDU 620, roll
Autopilot not receiving analog heading error signal
steering converter (if installed), and autopilot.
from GDU 620 or roll steering converter.
Reference the interconnect drawing in Section F.
On the GAD 43/43e configuration page, verify that
the yaw rate signal scaling (mV/deg/sec) matches
the required input as specified in the autopilot
Autopilot not receiving Yaw Rate signal from the installation manual.
GAD 43/43e.
Check the yaw rate wiring between the GAD 43/43e
and autopilot. Reference the interconnect drawing
in Section F.
Autopilot does not make coordinated turns
Check the heading wiring between the GAD 43/43e
(for installations using the GAD 43/43e to supply Autopilot not receiving heading output signal from
and autopilot. Reference the interconnect drawing
yaw rate and/or heading information to autopilot) the GAD 43/43e.
in Section F.
Ensure the GAD 43/43e and connected LRUs
(GDU 620, GRS 77) are powered-on. Ensure that
Heading valid discrete output from the GAD 43/43e the PFD displays a valid heading.
is indicating an invalid heading. Check the heading wiring between the GAD 43/43e
and autopilot. Reference the interconnect drawing
in Section F.
The Standby ADI system does not run from aircraft Ensure that STBY ADI circuit breaker is closed.
Unit is not getting aircraft power.
power. Verify that power wiring to ADI is correct.
Verify that STBY PWR switch has been pressed.
Verify that standby battery is charged.
The Standby ADI system does not operate from
The battery power is not supplied to the ADI.
battery power. If the MD420 emergency power supply is being
used, verify that wiring from emergency power
supply to the ADI is correct.
NOTE
Refer to Table K-2 to determine which Transient Voltage Suppressors (TVSs) are required
for a particular aircraft model.
NOTE
For a dual G600 installation, only the #1 G600 system components will have the TVS
protection. The following checks will only apply to the #1 GDU 620, GRS 77, and
GDC 74( ).
NOTE
The GDU 620 should be the only LRU connected to the PFD circuit breaker. If other
equipment is connected to the PFD circuit breaker it must also be disconnected prior to
conducting the following check. No other TVS devices should be on this circuit. If the TVS
being checked is not isolated, erroneous readings may result.
NOTE
The GRS 77 should be the only LRU connected to the AHRS circuit breaker. If other
equipment is connected to the AHRS circuit breaker it must also be disconnected prior to
conducting the following check. No other TVS devices should be on this circuit. If the TVS
being checked is not isolated, erroneous readings may result.
Reference the appropriate GRS power interconnect drawing in Appendix F. To check the TVS on the
GRS 77 power inputs, the following steps should be followed:
1. Remove the connector from the GRS 77.
2. Open the AHRS circuit breaker and use a multi-meter to perform a diode check between P771-18
and ground.
a) The meter should indicate open with the red lead on P771-18 and the black lead on ground.
b) The meter should indicate a diode drop of between 2.0V and 2.5V with the red lead on
ground and the black lead on P771-18.
i. If the diode drop is outside of the above range then replace the TVS.
ii. If the meter indicates a short during steps 2a or 2b then replace the TVS.
iii. If the meter indicates an open in both directions, check the continuity of the fuse.
iv. If the fuse is open, replace the fuse and repeat the check. After replacing the fuse, if
the meter does not ring in only one direction (like a diode) between P771-18 and
ground, replace the TVS.
v. If the fuse is good, check the wiring for faults. If the wiring is good, replace the TVS.
3. Verify continuity between P771-18 and P771-20.
4. Replace the GRS 77 connector and reset the AHRS circuit breaker.
NOTE
The GDC 74( ) should be the only LRU connected to the ADC circuit breaker. If other
equipment is connected to the ADC circuit breaker it must also be disconnected prior to
conducting the following check. No other TVS devices should be on this circuit. If the TVS
being checked is not isolated, erroneous readings may result.
Reference the appropriate GDC power interconnect drawing in Appendix F. To check the TVS on the
GDC 74( ) power inputs, the following steps should be followed:
1. Remove the connector from the GDC 74( ).
2. Open the ADC circuit breaker and use a multi-meter to perform a diode check between P741-55
and ground.
a) The meter should indicate open with the red lead on P741-55 and the black lead on ground.
b) The meter should indicate a diode drop of between 2.0V and 2.5V with the red lead on
ground and the black lead on P741-55.
i. If the diode drop is outside of the above range then replace the TVS.
ii. If the meter indicates a short during steps 2a or 2b then replace the TVS.
iii. If the meter indicates an open in both directions, check the continuity of the fuse.
iv. If the fuse is open, replace the fuse and repeat the check. After replacing the fuse, if
the meter does not ring in only one direction (like a diode) between P741-55 and
ground, replace the TVS.
v. If the fuse is good, check the wiring for faults. If the wiring is good, replace the TVS.
3. Verify continuity between P741-55 and P741-58.
4. Replace the GDC 74( ) connector and reset the ADC circuit breaker.
NOTE
The GAD 43/43e should be the only LRU connected to the GAD circuit breaker. If other
equipment is connected to the GAD circuit breaker it must also be disconnected prior to
conducting the following check. No other TVS devices should be on this circuit. If the TVS
being checked is not isolated, erroneous readings may result.
Reference the GAD 43/43e power interconnect drawing in Appendix F. To check the TVS on the GAD 43
power inputs, the following steps should be followed:
1. Remove connector P431 from the GAD 43/43e.
2. Open the GAD circuit breaker and use a multi-meter to perform a diode check between P431-49
and ground.
a) The meter should indicate open with the red lead on P431-49 and the black lead on ground.
b) The meter should indicate a diode drop of between 2.0V and 2.5V with the red lead on
ground and the black lead on P431-49.
i. If the diode drop is outside of the above range then replace the TVS.
ii. If the meter indicates a short during steps 2a or 2b then replace the TVS.
iii. If the meter indicates an open in both directions, check the continuity of the fuse.
iv. If the fuse is open, replace the fuse and repeat the check. After replacing the fuse, if
the meter does not ring in only one direction (like a diode) between P741-55 and
ground, replace the TVS.
v. If the fuse is good, check the wiring for faults. If the wiring is good, replace the TVS.
3. If the Aircraft Power 2 input is used, repeat step 2 for the TVS connected to P431-50.
4. Replace the GAD 43/43e connector and reset the GAD circuit breaker(s).
NOTE
The Standby ADI should be the only LRU connected to the STBY ADI circuit breaker. If
other equipment is connected to the STBY ADI circuit breaker it must also be disconnected
prior to conducting the following check. No other TVS devices should be on this circuit. If
the TVS being checked is not isolated, erroneous readings may result.
Reference the appropriate Standby ADI interconnect drawing in Appendix F. To check the TVS on the
standby ADI power input, the following steps should be followed:
1. Remove the connector from the standby ADI.
2. Open the STBY ADI circuit breaker and use a multi-meter to perform a diode check between
Pin C on the standby ADI connector and ground.
a) The meter should indicate open with the red lead on Pin C and the black lead on ground.
b) The meter should indicate a diode drop of between 2.0V and 2.5V with the red lead on
ground and the black lead on Pin C.
i. If the diode drop is outside of the above range then replace the TVS.
ii. If the meter indicates a short during steps 2a or 2b then replace the TVS.
iii. If the meter indicates an open in both directions, check the continuity of the fuse.
iv. If the fuse is open, replace the fuse and repeat the check. After replacing the fuse, if
the meter does not ring in only one direction (like a diode) between Pin C and ground,
replace the TVS.
v. If the fuse is good, check the wiring for faults. If the wiring is good, replace the TVS.
3. Replace the standby ADI connector and reset the STBY ADI circuit breaker.
NOTE
The MD420 Emergency Power Supply should be the only LRU connected to the STBY ADI
circuit breaker. If other equipment is connected to the STBY ADI circuit breaker it must
also be disconnected prior to conducting the following check. No other TVS devices
should be on this circuit. If the TVS being checked is not isolated, erroneous readings may
result.
Reference the appropriate Standby ADI interconnect drawing in Appendix F. To check the TVS on the
MD420 power input, follow the procedure below:
1. Remove the connector from the MD420.
2. Open the STBY ADI circuit breaker and use a multi-meter to perform a diode check between Pin 1
on the MD420 connector and ground.
a) The meter should indicate open with the red lead on Pin 1 and the black lead on ground.
b) The meter should indicate a diode drop of between 2.0V and 2.5V with the red lead on
ground and the black lead on Pin 1.
i. If the diode drop is outside of the above range then replace the TVS.
ii. If the meter indicates a short during steps 2a or 2b then replace the TVS.
iii. If the meter indicates an open in both directions, check the continuity of the fuse.
iv. If the fuse is open, replace the fuse and repeat the check. After replacing the fuse, if
the meter does not ring in only one direction (like a diode) between Pin 1 and ground,
replace the TVS.
v. If the fuse is good, check the wiring for faults. If the wiring is good, replace the TVS.
3. Replace the MD420 connector and reset the STBY ADI circuit breaker.
NOTE
Early versions of the TVS 2 assembly did not require the connector between the fuse
holder and TVSs. This connector was added to allow periodic inspection of the individual
TVSs, rather than periodic replacement of the entire assembly. If the connector is not
installed, modify the assembly to add the connector prior to conducting the following
checks.
NOTE
Verify operation of all four TVSs prior to replacing any failed TVS.
The TVS assembly (refer to Section 3.4.4) and fuse on the power bus side of the STBY ADI circuit breaker
must be replaced after a known or suspected lightning strike. Reference the appropriate Standby ADI
interconnect drawing in Appendix F. To check the TVS assembly on the Standby ADI power bus, follow
the procedure below:
1. Ensure that the power to the bus is off
7267$1'%<$',
and disconnect the connector in the $
TVS assembly.
2. Use a multi-meter to perform a diode &217,18,7<&+(&.
check between the first connector
contact (socket contact on the first
TVS) and ground. Refer to
Figure 8-1. 796$66(0%/<
&211(&725
a) The meter should indicate open
with the red lead on the
connector socket contact and the
675,3(21 7 7 7 7
black lead on ground. 796,1',&$7(6 9 9 9 9
796',2'(&+(&.
&$7+2'(6,'( 6 6 6 6
b) If the meter indicates a short
then replace the TVS diode
corresponding to the contact
being checked. Figure 8-1. TVS Assembly Checks
i. The meter should indicate
a diode drop of between 2.0 V and 2.5 V with the red lead on ground and the black
lead on the connector socket contact.
ii. If the diode drop is outside of the above range then replace the TVS diode
corresponding to the contact being checked.
iii. If the meter indicates a short then replace the TVS diode corresponding to the contact
being checked.
iv. If the meter indicates an open, check the wiring for faults. If the wiring is good,
replace the TVS diode corresponding to the contact being checked.
3. Repeat checks in the previous step for each of the three remaining contacts/TVS diodes.
4. On the other connector, verify continuity between each of the four contacts and the power bus.
a) If there is no continuity between the power bus and all four contacts, check the continuity of
the fuse.
b) If there is continuity between the power bus and some contacts but not others, check the
wiring to the ‘open’ contacts and repair as necessary.
5. Reconnect the connector in the TVS assembly.
NOTE
Contacts are numbered under the “Pin #” column of a pinout table regardless of whether
the contacts are pins or sockets.
3LQ
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-
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B.2.1.2.2 RS-485
By hard strapping the program pins to ground, the GRS 77 is assigned a System ID. IDs identify a GRS 77
as an All Call, #1, #2, or #3 unit. For a single system, the pins are left open (All Call).
The GRS 77 has an associated Source/Destination Identifier (SDI or System ID) that is coded into its
ARINC 429 output messages/labels. The System ID may be used to uniquely distinguish the source of the
GRS 77 ARINC 429 labels in a system with more than one GRS 77. The GRS 77 System ID is set as
follows:
B.3.1.2.2 RS-485
-
*'&
3
'6XE
By hard strapping the program pins to ground, the GDC 74( ) is assigned a System ID. IDs identify a
GDC 74( ) as an All Call, #1, #2, or #3 unit. For a single system, the pins are left open (All Call).
The GDC 74( ) has an associated Source/Destination Identifier (SDI or System ID) that is coded into its
ARINC 429 output messages/labels. The System ID may be used to uniquely distinguish the source of the
GDC 74( ) ARINC 429 labels in a system with more than one GDC 74( ). The GDC 74( ) System ID is set
as follows:
-
*$'H
3
'6XE
[1] Multi-function pins used for analog pitch / roll outputs (60 mV/deg and 54 mV/deg) and
isolated synchro AC outputs (200 mV/deg). Configuration determines the function of these
pins.
[1] Multi-function pins used for analog pitch / roll outputs (60 mV/deg and 54 mV/deg) and
isolated synchro AC outputs (200 mV/deg). Configuration determines the function of these
pins.
[1] Multi-function pins used for yaw rate output and baro correction output. Configuration
determines the function of these pins.
[1] Multi-function pins used for yaw rate output and baro correction output. Configuration
determines the function of these pins.
B.5.1.6 Discretes
B.5.1.6.1 Discrete Input
Active-low discrete inputs are considered active if either the voltage to ground is < 3.5 VDC or the
resistance to ground is < 375 Ω. These inputs are considered inactive if the voltage to ground is 6.5-33
VDC or the resistance to ground is >100 kΩ.
An asterisk (*) following the pin description denotes that the signal is Active-Low, requiring
a ground to activate or supplying a ground when active. If there is no asterisk following the
pin description, then the signal is Active-High.
An asterisk (*) following the pin description denotes that the signal is Active-Low, requiring
a ground to activate or supplying a ground when active. If there is no asterisk following the
pin description, then the signal is Active-High.
-
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NOTE
The following figures are examples only. Refer to Section 3.2 for specific installation
guidance.
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Figure D-10. Installation of GMU 44 with GMU 44 Universal Mount, Side Mounted
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Installation (GAD 43 shown)
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Assembly on Existing Structure (GAD 43 shown)
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Figure D-23. Installation of GAD 43/43e – Tall Orientation using Existing Shelves in Aircraft
(GAD 43 shown)
NOTE
Not all aircraft models are eligible to use an electric attitude indicator or ESIS as a standby instrument. Refer to Appendix K for eligibility
information for particular aircraft models.
Any air-driven attitude indicator may be used to provide back-up attitude information; however, if an electric attitude indicator is used to provide backup attitude
information, it must be one of the following:
[1] The MD420 Emergency Power System must be mounted in the instrument panel area in non-metallic aircraft.
[2] The MD420 Emergency Power System must be mounted in a pressurized area if installed in pressurized aircraft.
[3] Must be installed in accordance with the requirements in this installation manual and AML STC SA02728CH, except circuit breaker must be labeled
STBY ATT instead of ATTITUDE as specified in the STC. Refer to Section 2.5.3.1 herein for additional labeling information. If used, the
ESI-1000/2000 magnetometer must not be co-located with the G600 GMU 44(s).
NOTE
This section includes compatibility with the basic autopilot computer but does not include compatibility with the flight director interface to the
autopilot computer. Refer to Section E.4 for compatibility with the autopilot computer flight director outputs.
[1] If GDU 620 software version 5.02 or earlier is used, the compass valid discrete input to the autopilot computer must be grounded when the G600 is
installed. For GDU 620 software version 6.11 or later, the HDG/CRS DATUM VALID discrete output may be used (refer to
Figure F-10). The autopilot uses this input to determine the validity of the heading and course datum (error) signals. With mechanical instruments,
when heading becomes invalid the heading and course datum signals will remain set to the value when valid heading was last received. However,
unlike mechanical instruments, the G600 will (i) automatically set these signals to zero error whenever the heading becomes invalid, resulting in a
wings-level condition (GDU 620 version 2.xx), or (ii) set these signals to the errors based upon the reversionary track-up HSI (GDU 620 version
3.00 and later). This allows GPSS (simulated heading datum) from the G600 to still be used by the autopilot if the heading were to fail.
[2] For KAP 150/KFC 150, EFIS-enabled KC-19X computer (P/N 065-0042-16) is not supported.
[3] Analog signal characteristics for the interfaces from the GDU 620 to the autopilot can be found in Section 4.2.5 of the GDU 620 Installation Manual
(P/N 190-00601-04). The heading and course signal characteristics are determined by the “Autopilot Type” that is configured. Refer to
Section 5.5.9.
[4] An attitude source must be provided to the autopilot in order for it to function properly. The KVG 350 gyro or the KI 255/256 ADI may be retained, or
the KG 258 ADI may replace the KI 256 ADI to provide attitude information to the autopilot system. Optionally, the GAD 43/43e adapter may be
used instead of the KI 255/256/KG 258 ADI or the KVG 350 gyro to provide attitude information to the autopilot system.
[1] The GDU 620 provides altitude as part of the data transmitted to the GTX 33( )/330( ); however, it is recommended that a direct connection from the
GDC 74( ) also be provided so that the GTX 33( )/330( ) will still receive altitude in the event of a GDU 620 failure.
[2] Controller type is only required if GDU 620 is used to control the traffic system.
[3] TRC 497 Software Version 1.8 or higher is required.
NOTE
The GDU 620 does not accept XYZ ADF inputs.
[1] The cabling to the weather radar transceiver that is in the radome area must be protected with overbraid until it enters the metal fuselage or metal
wing. Refer to Section 2.5.24 for details on the overbraid requirements and Appendix N for guidance on installing the overbraid. Also, the weather
radar transceiver must be electrically bonded to the surrounding structure (resistance must be 10 mΩ or less).
[2] The GRS 77 may be used to provide ARINC 429 stabilization data to the weather radar.
[3] No other ARINC 453/708 displays (e.g. GMX 200) may be connected to the GWX 68 or GWX 70 (the GWX 68 and GWX 70 do not support
simultaneous connection of HSDB and ARINC 453/708 display interfaces).
[4] The display of GWX 68 weather radar must be disabled on the GTN navigator, if installed (simultaneous display of GWX 68 data on the GDU 620
and GTN navigator is not supported).
[5] Stabilization data must be provided to the GWX 70 over a separate analog or ARINC 429 interface.
[6] The GWX 70 weather radar may be configured to display on GDU 620 #1 and one GTN navigator.
NOTE
The GDU 620 will not display terrain data from an external source; however, if a 500W Series unit with TAWS is connected as defined herein, the
GDU 620 will display all of the required TAWS annunciations and eliminate the need for a separate TAWS annunciator panel.
[1] The GDU 620 can provide serial altitude to the GTX 33( )/330( ); however, it is recommended that a direct connection from the GDC 74( ) be used
to provide altitude so that the GTX 33( )/330( ) will still receive altitude in the event of a GDU 620 failure.
NOTE
Installation of the GAD 43/43e adapter allows the existing attitude source for the autopilot to be removed, but will not improve autopilot
performance. Prior to starting a G600 installation in which the GAD 43/43e is used to provide attitude to the autopilot, it is recommended that a
short flight test be conducted to baseline the autopilot performance. This short flight test is repeated after completion of the aircraft modification to
verify that the autopilot performance has not been affected. Refer to Section 5.10.2.5 for additional details.
The following autopilots are compatible with the GAD 43/43e when using the GAD 43/43e as an attitude source.
Interfacing Equipment
Mfr Model Data Format Notes
Configuration Information
Century 21/31/41/2000 Analog [1] GAD 43/43e provides attitude information to autopilot. [9]
300B/400B/800B IFCS
(Type IF-550A)
Cessna 400B (Type AF-550A) Analog [1] GAD 43/43e provides attitude information to autopilot.
1000A Series
(Types AF/IF-1050A)
APS-65
Collins Analog [1] GAD 43/43e provides attitude and yaw rate information to autopilot [2]
(APC-65/65A/65E/65H/65J)
KAP 100 Analog [1] GAD 43/43e provides attitude information to autopilot. [3]
CAUTION
Agencies installing auxiliary video systems are solely responsible for all direct and indirect effects of lightning compliance as a result of lightning
strike to the auxiliary video system. Garmin strongly recommends that all installed auxiliary video systems support pin injection test levels stricter
than those already met by the GDU 620(s) (refer to EQF 005-00313-20). Garmin neither possesses data for nor can guarantee results of any
alternative high level testing conducted by the installing agency. The installing agency has the option to either add external lightning protection to
the auxiliary video system outside of the GDU 620(s) in lieu of a redesign, or to add sufficient protection within the auxiliary video system to prevent
current backflow to the GDU 620(s) at levels in excess of the GDU 620 pin injection limits.
The following video sources are compatible with the GDU 620.
[1] To be eligible to connect a video system to the GDU 620 in metal aircraft, the limitations in Section 7.2.2.5 and following conditions must be met:
• The video system wiring and components must be installed inside a metal housing in lightning Zone 2A or 3 on metal aircraft only. If the cable
from the camera to its power supply is not routed inside a metal housing, the aircraft must be limited to VFR operation.
• Electrical bonding of the metal housing to aircraft skin must be 2.5 mΩ or less.
• In a dual G600 installation, only a single GDU 620may be connected to a video system.
Connection to the video system in non-metallic aircraft or installations not meeting the limitations above require additional airworthiness approval
and is not included in this STC. Transient voltages from the video system must not exceed the test levels to which GDU 620 video input is qualified,
refer to EQF 005-00313-20 for DO-160D sections 20 and 22.
Data
Mfr Model Notes Interfacing Equipment Configuration Information
Format
Autopilot must currently use the UI 5506L-S altitude
APS-65 preselector.
Analog United Instruments 5506L-S
Collins (APC-65/65A/65B/65C/65E/65F/ APS-65 autopilots that currently have the PRE-80 altitude
Discrete emulation
65G/65H/65J, FGC-65( ),FYD-65) preselector cannot use the GAD 43e altitude preselect
function.
KAP 100/150
Digital KAS 297B emulation
KFC 150
Honeywell The flight director interface from the KFC 200/250 described
(Bendix in Section E.4 is required.
KFC 200/250 Discrete KAS 297 emulation
King) Installations with the KNS 660 Flight Management System
are not supported.
[1] Only installations that use CSDB tuning and have a single DME tuning source are supported (i.e. only one nav radio can be used to tune the DME).
[2] The GAD 43e can accept either serial or parallel tuning data, which it will forward to the KN 63 or KDM 706(A) DME. A list of approved tuning
sources appears below.
[1] Prior to beginning installation, contact Garmin regarding availability of the ARINC 429 Fast/Slow enablement card.
Figure F-1. Power, Lighting and Configuration Module Interconnect (Single GDU)
Figure F-2. Power, Lighting and Configuration Module Interconnect (Dual GDU 620s)
Figure F-3. Power/Config Module/OAT – GDC 74( )/GRS 77/GMU 44 Interconnect
Figure F-4. Attitude and Air Data Interconnect (Single GDU)
Figure F-5. Attitude and Air Data Interconnect (Dual GDU 620s)
Figure F-6. GPS Source Interconnect 400W/500W/480 (Single GDU 620)
Figure F-7. GPS Source Interconnect 400W/500W/480 (Dual GDU 620s)
Figure F-8. Navigation Receiver Interconnect (Single GDU 620)
Figure F-9. Navigation Receiver Interconnect (Dual GDU 620s)
Figure F-10. Autopilot/Flight Director Interconnect – Honeywell (Bendix/King)
Figure F-11. Autopilot/Flight Director Interconnect – S-TEC
Figure F-12. Autopilot/Flight Director Interconnect – Century
Figure F-13. Autopilot/Flight Director Interconnect – Collins
Figure F-14. Autopilot/Flight Director Interconnect – Cessna
Figure F-15. Audio Interconnect
Figure F-16. GDL 69/69A Interconnect
Figure F-17. Traffic Advisory System Interconnect
Figure F-18. ADF Interconnect
Figure F-19. External Switches (GPSS)
Figure F-20. Mid-Continent Electric Standby Attitude Indicator Interconnect (Integral Battery)
Figure F-21. Mid-Continent Electric Standby Attitude Indicator Interconnect (External Battery)
Figure F-22. Stormscope Provisions Interconnect
Figure F-23. Weather Radar Interconnect
Figure F-24. Serial Altitude Output Interconnect
Figure F-25. Autopilot/Flight Director Interconnect – Sperry
Figure F-26. GAD 43/43e - Power and G600 Interconnect
Figure F-27. GAD 43/43e Honeywell (Bendix-King) Autopilot Interconnect
Figure F-28. GAD 43/43e – Collins Autopilot Interconnect
Figure F-29. GAD 43/43e – Synchro Heading Interconnect
Figure F-30. Autopilot/Flight Director Interconnect – Bendix
Figure F-31. GSR 56 Iridium Interconnect
Figure F-32. Radar Altimeter (ARINC 429) Interconnect
Figure F-33. External Video Interconnect
Figure F-34. GPS Source Interconnect - GTN 6XX/7XX (Single GDU 620)
Figure F-35. GPS Source Interconnect - GTN 6XX/7X (Dual GDU 620s)
Figure F-36. HSDB Ethernet Interconnect (Single GDU 620)
Figure F-37. HSDB Ethernet Interconnect (Dual GDU 620s)
Figure F-38. GAD 43/43e – Century Autopilot Interconnect
Figure F-39. Miscellaneous Equipment Interfaces
Figure F-40. GAD 43e S-TEC Autopilot Interconnect
Figure F-41. GAD 43e Navigation Receiver (Analog) Interconnect
Figure F-42. GAD 43e Radar Altimeter (Analog) Interconnect
Figure F-43. GAD 43e DME Interconnect
Figure F-44. GAD 43e Marker Beacon Receiver Interconnect
Figure F-45. GAD 43/43e Cessna Autopilot Interconnect
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5(7$,1('
NOTE
Installation software may require the user to install the latest version of Windows Installer
which can be downloaded from www.microsoft.com.
Desktop or Laptop PC
A Desktop or laptop PC is required to run the GMU 44 Location Survey (GLS) software. This PC must
meet the hardware and software requirements listed in Table G-1.
NOTE
The user must have administrative rights on the PC in order to install the GLS software.
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Figure G-2. Magnetic Interference Survey Setup Using RS-232 to RS-485 Converter
2. Double-click in the ‘install.bat’ file to begin the setup process. A DOS window similar to
Figure G-4 will open and indicate the progress of the installation. For some installations a
Windows Installer error message like the one in Figure G-5 may appear. Before proceeding, the
user must install the latest version of Windows Installer, which can be downloaded from
www.microsoft.com.
NOTE
The installation of the MATLAB Runtime environment may take several minutes.
3. If your computer does not already have MATLAB Runtime 7.6 installed, an InstallShield Wizard
window will appear. If window indicates a new installation as shown in the green box at left in
Figure G-6, proceed to Section G.2.1. If the window indicates modification to an existing
installation as in the blue box at right in Figure G-6, proceed to Section G.2.2. If no InstallShield
Wizard window appears, proceed to Section G.2.1.
CAUTION
Do not permanently install the GMU 44 prior to successfully completing the GMU 44
location survey. An unsurveyed location may be unsuitable for permanent installation and
cause the GMU 44 to function incorrectly.
NOTE
In rare instances, the GLS Tool magnetic survey will pass but the installation will fail the
magnetometer calibration during the post installation checkout. This is usually due to a
constant magnetic field present in the aircraft (e.g. the aircraft structure is magnetized).
Contact Garmin for assistance if this occurs.
NOTE
It may be necessary to adjust your screen settings in order to display the tool screen
properly on your laptop or PC. Consult your operating software instruction manual for
instructions on how to change screen settings.
4. Click ‘Sources’ under the ‘File’ menu. Select the appropriate COM port and click ‘OK’. This step
is only required for the initial setup and does not need to be completed for subsequent use of the
GLS tool software.
Figure G-10. GLS Tool Main Window and Data Source Window
NOTE
The ‘Input File’ field is a legacy software feature and is not used during normal GLS tool
operation.
NOTE
Installation type MUST be set to ‘GRS77/Fixed Wing’. Selecting ‘GRS77 Helicopter’ or
‘GSU73’ will cause the GLS tool to produce erroneous survey results.
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NOTE
It is recommended that the magnetic interference survey be conducted by a team of two
people. The first person, stationed at the PC, operates the GLS software and calls out
survey sequence exercises. The second person, stationed in the aircraft cockpit, performs
the exercises.
NOTE
Ensure that the aircraft is not disturbed for the first 20 seconds of the magnetic
interference survey. Magnetometer tilt is calibrated during this critical period and aircraft
or operator motion may cause the GLS tool to incorrectly report magnetic interference or
magnetometer tilt.
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will indicate a passed or failed survey. If the magnetic survey fails, then the GMU 44 location under
consideration should be considered unreliable until positional adjustments of the magnetometer or other
aircraft components help to achieve a survey pass. If the survey passes, then the GMU 44 location is under
consideration is suitable for permanent magnetometer installation. When finished reviewing survey data,
select the DOS window and press the ‘Enter’ key or close the data review windows individually.
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NOTE
This zoning section is applicable to those aircraft models that are not limited to VFR
operation only in Table K-1 in Appendix K. For zoning of models limited to VFR operation
only refer to Section J.3.1.1.2.
Zoning of various types of wingtips is shown in Figure J-2. Figure J-2A shows zoning for straight
wingtips. Figure J-2B shows zoning for curved wingtips. The zones are similar to those of straight
wingtips. The main difference is that Zone 1 extends from the outboard edge of the wing past the tangent
point of the chord and 0.5 m inboard.
Figure J-2C shows zoning for winglets. Note that the winglet figure shows a flattened winglet. Winglet
classifications are very similar to those of curved wingtips. The main difference is that Zone 1 extends
from the outboard edge of the wing past the tangent point of the winglet and 0.5m inboard.
Figure J-2D shows zoning for tip tanks. The rule that applies to tip tanks is very similar to that of the
curved wing. The main difference is that Zone 1 extends 0.50m past the inboard edge of the tip tank.
Figure J-2. Zoning for Wingtips on Aircraft Not Limited to VFR Operation
NOTE
The aircraft must have a position light in the wing tip area as a pre-requisite for this STC.
If there is no position light on the wing, then no Zone 3 exists and the GTP 59 cannot be installed on this
particular aircraft. For those aircraft identified as VFR in Table K-1 in Appendix K the following criteria is
used to determine the Zone 3 area:
• Zone 1A/1B finishes as shown in Figure J-2 OR 0.5m inboard from the inboard edge of the
position light, whichever is the greater distance from the outboard edge of the wing tip as shown in
Figure J-3.
• Zone 2A/2B extends a total of 2.1m inboard of zone 1A/1B.
• Zone 3 extends inboard of zone 2A/2B from the wing tip and stops at another zone 1A/1B or
2A/2B determined from other areas of Section J.3.2
J.3.2 Fuselage
This section describes the zoning for several different types of fuselages. Only the fuselage and sometimes
the wings are pictured in these diagrams - the empennage is zoned in Section J.3.3. Aft of every Zone 2A is
a 0.15m Zone 2B (e.g. Zone 2A is followed by a 0.15m Zone B). Although these Zone 2B areas are marked
on the diagrams, sometimes their widths are not defined (0.15m should be used in these cases). The
horizontal stabilizer of the tail is NOT zoned because neither the GTP 59 nor the GMU 44 can be mounted
there. In addition, neither the GTP 59 nor the GMU 44 can be mounted within 0.5m of the rear-most point
of the fuselage. Section J.3.3 explains the conditions under which the GTP 59 or GMU 44 can be mounted
on the vertical stabilizer. Although all diagrams show low wing aircraft, the same zoning can be applied to
high wing aircraft. The values d1 and d2 are defined as follows:
d1 = 1.3m (51.2”)
d2 = 2.6m (102.4”)
C (SIDE VIEW)
Figure J-5. Zoning for a Single Propeller (Low- or High-Wing)
Figure J-6. Zoning for a Low- or High-Wing Canard with a Rear-Mounted Propeller
NOTE
The bottom centerline is Zone 2A, and it is acceptable to mount the GTP 59 there.
Figure J-7. Zoning for a Low- or High-Wing Aircraft with a Curved Lower Fuselage
B
Figure J-8. Zoning for Front-Mounted Twin Propellers (Low- or High-Wing)
NOTE
Although the engine nacelles are shown as Zone 3, they may be Zone 2A if the engine falls
within the Zone 2 area of the wing (within 0.6m outboard from fuselage edge).
NOTE
Nothing can be mounted in the tail boom of the aircraft.
Figure J-10. Zoning for Front- and Rear-Mounted Propellers (Low- or High-Wing)
B
Figure J-11. Zoning for High-Wing with Front and Rear Propellers Mounted Above
Fuselage
Figure J-12. Zoning for Low- or High-Wing Canard with Twin Jet Engines
J.3.2.3 Biplanes
Figure J-13 shows how biplanes can be classified using the figures from above. The top and bottom of both
wings will be zoned using Figure J-3, while the fuselage and the mid-sections of the wing can be zoned
using Figure J-5.
A B C
NOTE
Any aircraft model listed in Table K-1 and not explicitly called out as nonmetallic by an
end note should be considered an all-metal aircraft.
NOTE
In Table K-1, aircraft models listed in rows shaded gray are limited to VFR only with the
G600 installed.
Hawker Beechcraft
(Hawker Beechcraft Corporation)
G17S Y N N Y Y Y [1] [2]
[Beech Aircraft Company; Raytheon
Aircraft Company]
Howard DGA-15P (UC-70, GH-1, GH-2,
(Howard Aircraft Foundation) GH-3, NH-1),DGA-15J (UC-70B), Y N N Y Y Y [1] [2]
[Jobmaster Co] DGA-15W
Liberty
XL-2 Y Y Y Y Y Y
(Liberty Aerospace Incorporated)
Bee Dee M-4, M-4, M-4C,M-4S,
M-4T, M-4-180C, M-4-180S,
M-4-180T, M-4-210, M-4-210C,
M-4-210S, M-4-210T,M-4-220,
M-4-220C, M-4-220S,M-4-220T,
M-5-180C, M-5-200,M-5-210C,
M-5-210TC, M-5-220C,M-5-235C,
M-6-180, M-6-235, M-7-235,
Maule MX-7-235, MX-7-180,
Y N N Y Y Y [1] [2]
(Maule Aerospace Technology, Inc.) MX-7-420,MXT-7-180,MT-7-235,
M-8-235, MX-7-160, MXT-7-160,
MX-7-180A, MXT-7-180A,
MX-7-180B, M-7-235B, M-7-235A,
M-7-235C, MX-7-180C, M-7-260,
MT-7-260, M-7-260C, M-7-420AC,
MX-7-160C, MX-7-180AC,
M-7-420A, MT-7-420, M-4-180V,
M-9-235
Sky International
(Sky International, Inc.) A-1, A-1A, A-1B, A-1C-180,
Y N N Y Y Y [1] [2]
[Christen Industries; Aviat, Inc.; A-1C-200
White International, LTD.; Pitts]
Symphony Aircraft Industries Inc.
(Symphony Aircraft Industries Inc.) OMF-100-160, SA 160 Y N N Y Y Y [1] [2]
[OMF]
Triton Aerospace LLC
(Triton Aerospace LLC)
A500 Y Y Y Y Y Y
[Triton America LLC; AAI
Acquisition, Inc.; Adam Aircraft]
WACO
YMF Y N N Y Y Y [1] [2]
(The WACO Aircraft Company)
ZLIN Aircraft a.s.
(ZLIN Aircraft a.s.) ZLIN 526L Y N N Y Y Y [1] [2]
[Moravan National Corporation]
[1] TVS is not required on GDU 620.
[2] TVS2 is not required for electric standby ADI
CAUTION
Do not cut an opening in the overbraid strands. Loose overbraid wire ends can chafe the
cable and cause the GMU 44 to malfunction.
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NOTE
If the airspeed values are listed in the Type Data (POH/AFM) for both indicated airspeed
(IAS) and calibrated airspeed (CAS) use the IAS values.
NOTE
Do not configure two arc ranges to overlap each other in the configuration page. Gaps are
acceptable between ranges, but overlaps are not acceptable.
POH/AFM
Arc Color Description Note
Section
RED Must be set to ON, with Max value equal to the Min
low speed awareness 2-Limitations
(LOW SPEED) value of the white band (Vs0)
Set the Min value to the bottom of the POH/AFM
defined range.
If WHITE and GREEN arcs overlap, set the Max
value to the beginning of the WHITE/GREEN arc.
If White and GREEN arcs do not overlap, set the
Max value to the top of the POH/AFM defined
WHITE full flap operational range 2-Limitations range.
If the WHITE arc range is not shown on the ASI
being replaced:
1)Set Min value to the stall speed in landing config-
uration (Vs0)
2)Set Max value as the max flaps extended speed
(Vfe).
If the HALF WHITE arc range is not shown on the
standard operational ASI being replaced, set to OFF.
HALF WHITE 2-Limitations
range This may sometimes be called a “narrow WHITE
arc.”
If a WHITE/GREEN arc is not shown on the ASI
overlap between standard being replaced, set to OFF
WHITE/GREEN operational and flaps 2-Limitations
If WHITE and GREEN arcs overlap, configure to
operational ranges
the range they overlap within.
If the GREEN arc is not shown on the ASI being
replaced, set to OFF.
If WHITE and GREEN arcs overlap, set Min value
standard operational to the Max of WHITE/GREEN.
GREEN 2-Limitations
range If the YELLOW arc is defined, set to the Min of the
YELLOW arc (Vno)
If the YELLOW arc is NOT defined, set Max value
to Vno/Vne
If the YELLOW arc is defined, set to ON, with Min
value equal to Maximum structural speed (Vno).
caution / smooth air oper-
YELLOW 2-Limitations Max value should be configured to Vne, or the
ational range
highest value of Vne if variable.
If the YELLOW arc is not defined, set to OFF.
never exceed speed / If defined as a fixed value, set to FXD, and enter
max operating speed / POH/AFM defined Vne/Vmo as the Min value.
Vne/Vmo/Mmo 2-Limitations
max operating mach If variable with altitude, set to VAR and set over-
number speeds in accordance with Section M.5.
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M.3.2 Example
For an example, Section 2 (Limitations) of the Beech Bonanza (A36) POH/AFM defines a white arc (61-
124 KIAS), green arc (68-167 KIAS), and a yellow arc (167-205 KIAS). As the white and green arcs
overlap, they must be entered in separately.
• Where there is no overlap in the POH/AFM defined white arc range, configure the WHITE field
to this range (61-68 KIAS).
• Where there is overlap of the POH/AFM defined white and green arcs, configure the
WHITE/GREEN field to this range (68-124 KIAS).
• Where there is no overlap in the POH/AFM defined green arc, configure the GREEN field to this
range (124-167 KIAS).
• As the POH/AFM defined yellow arc does not overlap any other arcs, configure the YELLOW
field to this range (167-205 KIAS).
M.4 Markings and Bugs
The information obtained in Table M-2 and Table M-3 must be obtained for each installation. The
POH/AFM column lists a suggested location for obtaining this information. If a marking is not defined for
the aircraft then it should be set as OFF. These marking must match the Type Data (POH/AFM) for the
specific aircraft being modified.
POH/AFM
Marking Description Note
Section
A small white triangle – mean- If defined in POH/AFM, set to
WHITE TRIANGLE 2-Limitations
ing varies by airframe given value. Else, set to OFF.
Typically marks the minimum Lower red radial on ASI of
controllable airspeed in for 3-Emergency light twins
RED BAR
twin engine aircraft with only Procedures set to 0 Kt (off) for single
one engine operational (Vmca) engine aircraft
Blue radial on ASI of light
Typically marks the single twins
3-Emergency
BLUE BAR engine best rate of climb
Procedures Set to 0 Kt (off) for single
speed for a twin engine aircraft
engine aircraft
If a fixed Red/White Bar, (not
Varies – sometimes used as a a barber pole) is shown on
RED/WHITE BAR 2-Limitations
fixed point Vne marking the current ASI, set to given
value. Else, set to OFF.
maximum landing gear Set to 0 Kt (off) for fixed gear
Vle 2-Limitations
extended speed aircraft
POH/AFM
Bug Description Note
Section
3-Emer- Optional
GLIDE glide speed gency Proce-
dures set to 0 Kt (off) if not listed in the POH/AFM
Optional
4-Normal
Vr Reference airspeed typically set to rotation speed
Procedures
set to 0 Kt (off) if not listed in the POH/AFM
Optional
4-Normal set to 0 Kt (off) if not listed in the POH/AFM
Vx best angle-of-climb speed
Procedures if there are two speeds listed (gear up/gear
down), use the speed listed for gear down
Optional
4-Normal set to 0 Kt (off) if not listed in the POH/AFM (if
Vy best rate-of-climb speed
Procedures there are two speeds listed (gear up/gear
down), use the speed listed for gear up)
NOTE
The OVERSPEEDS window does not appear unless Vne/Vmo/Mmo is set to VAR in the
ARC RANGES window.
M.5.1 Configuration
If the aircraft has a designated Mmo/Mmo Level, or is specified
as having a Vne / Vmo which varies with altitude, set the ARC
RANGES Vne/Vmo/Mmo field to VAR, and configure the
GDU 620 airspeed tape to the aircraft specifications using the
OVERSPEEDS window, shown in Figure M-3. If only the
Mmo/Mmo Level, or the variable Vne is defined, then those
fields that are undefined, respectively, should be set to OFF.
The Mmo and Mmo Level fields define a minimum altitude
where Mmo is a limiting factor on performance. Above the
Mmo Level, Mmo may define the start of the barber pole. The
Vne/Vmo altitude and IAS section defines limitations on IAS at
specified altitudes. The first ALT/IAS point entered will define
Vne/Vmo at all altitudes below the altitude specified.
If Vne/Vmo is only defined once, then this single point should
be entered with the ALT field being the aircraft’s operating Figure M-3. OVERSPEEDS
ceiling. Window
However, if Vne/Vmo is defined as varying with altitude, then at least two points will be required – the last
two of which will define a linear line for all altitudes past the last point entered. As such, the last point
entered must define Vne/Vmo at the aircraft’s operating ceiling.
These overspeed configurations must match the Type Data (POH/AFM) for the specific aircraft being
modified.
NOTE
If the POH/AFM defines multiple Vne points, and the last point defines Vne at the aircraft
operating ceiling, the POH/AFM defined points must be used to configure the GDU.
NOTE
If the Vne is defined as varying with altitude, and the Vne at the operating ceiling is not
defined, then the last ALT/IAS point entered must be calculated at the aircraft’s operating
ceiling as a linear line from the last ALT/IAS point. In all cases, the last point entered
must define Vne/Vmo at the operating ceiling.
NOTE
In all cases, the specific aircraft’s Type Data (POH/AFM) must be considered the
definitive source for Arc Range, Marking, and Bug configuration values.
NOTE
While the configuration shown is taken from the POH/AFM defined values, all airspeed
bugs are pilot configurable from the first AUX page on the MFD.
AFM Definitions
Marking Value AFM Section
White arc 56-123 KIAS
Green arc 62-166 KIAS
2-Limitations
Yellow arc 166-204 KIAS
Red line 204 KIAS
Vle 153 KIAS 2-Limitations
3-Emergency
Glide 110 KIAS
Procedures
Vr 70 KIAS
4-Normal
Vx 78 KIAS
Procedures
Vy 96 KIAS
CURRENT ASI
Figure M-4. Current ASI and Tape Markings
POH/AFM Definitions
POH/AFM
Marking Value
Section
White arc 60-117 KIAS
Green arc 73-181 KIAS
2-Limitations
Yellow arc 181-230 KIAS
Red line 230 KIAS
3-Emergency
Glide 108 KIAS
Procedures
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NOTE
Refer to Appendix K to determine if an aircraft model is classified as metal or non-
metallic.
NOTE
The length of overbraid required is approximately equal to the length of the WXR cabling
in the radome area (measured from the bulkhead to the WXR R/T connector) plus six
inches.
NOTE
Figure N-2 shows cable overbraid for a bulkhead-mounted WXR. For a wing pod WXR
installation, WXR cabling must be continuously overbraided from the WXR R/T connector
until it enters the metal wing.
1. Remove the backshell from the WXR R/T connector and save for re-installation. This will reduce
the overall width and allow the overbraid to be slid over the cable without the need to unpin the
connector.
2. Slide the overbraid onto the cable from the WXR R/T to the bulkhead.
3. Reinstall the WXR R/T connector backshell.
4. Roll back approximately 1.5 inch of the of the overbraid end at the WXR R/T connector.
5. Leaving the rolled back portion free, secure the outboard end of the overbraid around the WXR
connector or cable with an electrical tie-down strap.
6. Fold the free overbraid ends back over the tie-down strap and secure them to the cable with two
additional tie-down straps.
NOTE
Installation of a stud into a pressure bulkhead is not authorized under this STC. If a new
stud must be installed into a pressure bulkhead, additional approval for installation of the
stud will be required.
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NOTE
This step may be performed after the wire bundle is terminated to the GDU 620 connector.
3. Terminate the shields as described in Section 3.4.2.1.1, using the PREFERRED METHOD. Use
shield terminators P/N S03-xx-R-9035-100 (Raychem). These terminators use shield drain wires
that are uninsulated and braided, unlike the terminators that use shield drain wires that are
insulated.
4. Insert all of the required wires into the GDU 620 connector. Refer to Figure N-3.
5. Separate the individual wires entering the connector into two halves. Wrap each half in silicone
fusion tape (Garmin P/N 249-00114-00) where the wires will be underneath the strain relief. Refer
to Figure N-3.
6. Wrap bundle with three layers of silicone fusion tape from approximately three to five inches from
the back of the connector. Refer to Figure N-3.
Shield
Drains Shield
Terminators
Overbraid
Overbraid
Shield Terminators
3.0
Overbraid
Overbraid
Overbraid
Hose Clamp
1.5
Overbraid
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Hardware Software
Min No.
Installed Part Number
Description Part Number Description Version [1]
[1]
ADC #1/ADC #2 Refer to
1 N/A N/A N/A
Switch Section 2.4.2.3
1 AM-250 70259N01D01 N/A N/A N/A
Main Board SW 006-B0876-01 2.01
1 GAD 43e 011-02349-00
Software 006-B1176-03 2.12
1 GDC 74B 011-01110-01 Software 006-B0261-19 3.09
1 GDU 620 011-01264-( ) Main Software 006-B0498-4B 6.11
1 GMU 44 011-00870-00 Software 006-B0224-00 2.01
1 GRS 77 011-00868-10 Software 006-B0223-23 3.03
1 KCP-220 [2] 065-00064-0008 N/A N/A N/A
1 Transponder [3] N/A N/A N/A
2 Static Port T700A3415017101 N/A N/A N/A
[1] Later approved software versions as defined in the STC Equipment List
(P/N 005-00313-AY) may be used.
[2] Installed as part of the KFC 275 or KFC 325 autopilot system.
[3] Transponder must have altitude reporting capability.
NOTE
The KAS 297C is removed and the Altitude Preselect function is provided by the GAD 43e.
The connection of a GDU 620 to an audio panel is required for Altitude Alert tones. Refer to Section E.17
for approved audio panels. The audio must be verified as described in Section 5.5.6.
P.2.5 AM-250 Implementation
The AM-250 must be retained or installed on the co-pilot’s side. Installation of the AM-250 is beyond the
scope of this document; refer to the manufacturer’s instruction and Socata SB 70-120-34. The copilot’s
AM-250 altitude hold oscillator signal must be connected to the autopilot computer. The altitude hold
oscillator signal was supplied by the pilot’s AM-250 in a previous RVSM configuration (Ref. 70-120-34).
To connect the co-pilot’s AM-250 as required, remove and stow the previously installed altitude hold
oscillator signal wires from the KCP 220. Connect the co-pilot’s AM-250 Plug 1, Pins 26 and 34 to the
autopilot computer KCP 220 Plug 2, Pin 12 (Refer to Socata drawing T700 C 34 16 502). Connect the
ADC 1/ADC 2 switch as shown in Figure P-2.
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Do not connect the GDC 74B to either transponder.
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NOTE
G600 display of ancillary functions (i.e. Rad Alt, MB, ADF, DME) may be lost when
EMGER is selected.
Verify ADC 1/ADC 2 switch lighting and colors comply with Sec. 2.4.2.3. When the G600 and AM-250
are operating normally and a GPS signal has been established, engage ADC 2 using the ADC 1/ADC 2
switch. Verify the following annunciations are displayed:
• PFD- OAT Red X
• PFD- TAS Red X
• PFD- CHECK ATTITUDE
• MFD Alert- ADC1 ALT EC – ADC1 Altitude Error Correction is unavailable.
Engage ADC 1 using the ADC 1/ADC 2 switch. Verify that the annunciations listed above are removed
from the flight displays.
P.3.2 Pitot-Static Systems
The #1 and #2 Pitot-static systems, as well as calibration of the AM-250, must meet the criteria in the
following sections. The air data tests and surface checks are required following the initial installation. The
G600 system must be maintained in accordance with the G600 System Instructions for Continued
Airworthiness (P/N 190-00601-00).
P.3.2.1 Air Data Test
The air data systems must be tested and maintained in accordance with Socata Maintenance Manual except
as follows.
The following altimeter checks must be used in lieu of the Socata Maintenance Manual 34-11-00,
Table 503 and Section 5.8.2.3 with the following exceptions:
• For paragraph (b)(1)(i) Scale Error, use of Table P-4 instead of 14 CFR 43, Appendix E, Table I.
• Do not perform paragraph (b)(1)(iv), Friction.
• Do not perform paragraph (b)(1)(vi), Barometric Scale Error.
The following Air Data and Altitude Alerter Tests are to be performed in conjunction with any other
regulated tests. The Air-Data test must be performed on both pilot and copilot systems with a calibrated
Pitot-static test set with a combined accuracy/repeatability specification of less than ±20 feet for the test
altitude range.
1. Connect the Pitot-static tester to the aircraft left and right Pitot and static ports in accordance with
Socata Maintenance Manual section 34-11-00. Note that the standby altimeter is connected to the
copilot side static system and it is not SSEC corrected.
2. Perform a Pitot-static system leak check of each system as described in Socata Maintenance
Manual section 34-11-00 and file the results with the aircraft maintenance records.
3. Verify that the altimeter baro-setting is 29.92 in Hg (1013.25 mBar) on both sides.
NOTE
G600 Pilot’s Operating Handbook (P/N 190-00601-01) must be Revision J or later.