IO-34_InstallGuide
IO-34_InstallGuide
IO-34
INSTALLATION AND CONFIGURATION INSTRUCTIONS
This document covers the mounting, wiring, and initial start-up of an IO-34 I/O expansion module. It assumes
that you are an engineer, technician, or service person who is performing control system installation using the
Niagara Framework®. Please read through this entire document before beginning the installation procedures.
These are the main topics included in this document:
• “Product Description,” page 1
• “Preparation,” page 2
• “Precautions,” page 2
• “Installation and Start-up Outline,” page 4
• “Physical Mounting,” page 4
• “IO-34 Board Layout and Terminal Locations,” page 6
• “Wiring Details,” page 6
• “NdioBoard (Software) Representation,” page 12
• “Power up and Initial Checkout,” page 13
• “Related Documentation,” page 13
• “Replacement Parts,” page 14
• “Replacing an IO-34,” page 14
• “Certifications and Declaration of Conformity,” page 16
This document does not discuss software installation or station configuration. For more information on these
topics, refer to the documents listed in the “Related Documentation” section.
Product Description
The Vykon® IO-34 is a compact direct I/O module for auxiliary monitoring and control when used with a
JACE-2 or JACE-6 series controller (JACE-2/6), or other JACE® platforms as identified in their respective data
sheets. This option expands the JACE by an additional 34 logic-controlled points. Included are 16 universal
inputs, 10 form “A” (SPST) relay outputs, and 8 analog (voltage only) outputs. This greatly expands the JACE’s
monitoring and control capabilities with fast, reliable, direct inputs and outputs for monitoring power,
temperature, humidity, and status. In addition, the IO-34 provides power to the attached JACE, using either an
externally-supplied 24Vac transformer or 24Vdc power supply.
The on-board I/O can be used to monitor pulse contacts from power/demand meters, analog sensors, or
transducers, as well as to control energy-consuming devices such as fans, lights, or pumps with digital relay
outputs. Also included are eight analog outputs to proportionally control dampers, valves, and other devices.
A maximum of one IO-34 module may be used per JACE. However, two (2) additional IO-16 modules can also
be used, to provide a total of 32 UIs, 18 relay outputs, and 16 analog output points.
Information and specifications published here are current as of the date of publication of this document. Tridium, Inc. reserves the right to change or modify
specifications without prior notice. The latest product specifications can be found by contacting our corporate headquarters, Richmond, Virginia. Products or
features contained herein may be covered by one or more U.S. or foreign patents. © 2008 Tridium, Inc.
Preparation
Unpack the IO-34 and inspect the contents of the packages for damaged or missing components. If damaged,
notify the appropriate carrier at once and return any damaged components for immediate repair or replacement.
See “Returning a Defective Unit” on page 15.
• Included in this Package
• Material and Tools Required
Precautions
This document uses the following warning and caution conventions:
Caution Cautions remind the reader to be careful. They alert readers to situations where there is a chance
that the reader might perform an action that cannot be undone, might receive unexpected results, or
might lose data. Cautions contain an explanation of why the action is potentially problematic.
Warning Warnings alert the reader to proceed with extreme care. They alert readers to situations where there
is a chance that the reader might do something that can result in personal injury or equipment
damage. Warnings contain an explanation of why the action is potentially dangerous.
Safety Precautions
The following items are warnings of a general nature relating to the installation and start-up of the JACE-2/6
series controller. Be sure to heed these warnings to prevent personal injury or equipment damage.
Warning • A 24Vac or 24Vdc circuit powers the IO-34 and attached JACE-2/6 controller. Disconnect
power before installation or servicing to prevent electrical shock or equipment damage.
• Make all connections in accordance with national and local electrical codes. Use copper
conductors only.
• To reduce the risk of fire or electrical shock, install in a controlled environment relatively free
of contaminants.
• JACE controllers and I/O modules are only intended for use as monitoring and control devices.
To prevent data loss or equipment damage, do not use them for any other purposes.
Warning • Remove power from the unit before plugging or unplugging I/O accessory modules.
If the unit switches to battery operation, wait for all LEDs to go out.
• Do not connect live voltages to the inputs or outputs of an IO-34 or IO-16 while it is in an
“un-powered state” before plugging the module into a JACE-2/6.
Otherwise, damage to the I/O module and/or the JACE controller may result!
• Allow sufficient JACE boot time after attaching I/O accessory modules and applying power.
Otherwise, I/O modules may be rendered inoperable. See Warning on page 13 for details.
• In addition to the IO-34 module, do not plug more than two (2) IO-16 modules into a JACE-2/6.
Doing so will have unexpected effects on the software, and may overload the power supply.
• I/O modules are designed to be directly plugged into the JACE-2/6 or directly attached modules.
Do not use a ribbon cable or extend the length of the I/O cable as this will increase radiated
signal noise, decreases analog stability, and may introduce communication problems.
Caution • Static charges produce voltages high enough to damage electronic components. The
microprocessors and associated circuitry within a IO-34 are sensitive to static discharge. Follow
these precautions when installing, servicing, or operating the system:
• Work in a static-free area.
• Discharge any static electricity you may have accumulated. Discharge static electricity by
touching a known, securely grounded object.
• Do not handle the printed circuit board (PCB) without proper protection against static discharge.
Use a wrist strap when handling PCBs, with the wrist strap clamp secured to earth ground.
Note If installing the JACE-2/6 and IO-34 at the same time, please refer to the appropriate JACE installation
document, for example the JACE-2 Mounting and Wiring Instructions document (part number 10555).
In this case, the IO-34 module is typically the “approved power source,” used in place of any NPB-PWR
module. Note that a maximum of two additional IO-16 modules are supported—see Figure 1 on page 5.
The major steps to installing and starting the IO-34, are outlined as follows:
1. Physically mount the IO-34 module with the JACE-2/6. See “Physical Mounting.” Make sure that the
IO-34 input connector is properly seated into the IO connector on the JACE (or if used, an IO-16 module).
Note the previous “I/O Module Connection Precautions” on page 3.
2. Make wiring connections for earth ground, 24Vac power, and I/O wiring. See “Wiring Details,” page 6.
3. Apply power and perform an initial checkout. See “Power up and Initial Checkout” on page 13.
Physical Mounting
The following applies to mounting an IO-34 module with a JACE-2/6 series controller:
• You can mount the units in any orientation. It it not necessary to remove the covers before mounting.
• Mounting on a 35mm wide DIN rail is recommended. Both the JACE-2/6 unit base and IO-34 unit base
have a molded DIN rail slot and locking clip, as does the IO-16 expansion module. Mounting on a DIN
rail ensures accurate alignment of connectors between all modules.
• If DIN rail mounting is impractical, you can use screws in mounting tabs on the JACE-2/6, then in the
IO-34 module. Mounting tab dimensions are on the last page of this document.
Procedure 1 provides step-by-step mounting instructions for the IO-34 on an existing installed DIN rail.
Step 1 Remove the bottom I/O connector plug(s) that cover the plastic DIN locking clip.
Step 2 Position the IO-34 on the rail, tilting to hook DIN rail tabs over one edge of the DIN rail (Figure 1).
Step 3 Use a screwdriver to pry down the plastic locking clip, and push down and in on the IO-34, to force
the clip to snap over the other edge of the DIN rail.
Step 4 Slide the IO-34 on the DIN rail to connect its 20-position plug into the JACE-2/6 (or if used, IO-16).
With all modules connected, the IO-34 is at one end. Make sure that all modules are firmly seated.
Step 5 To keep the final assembly together, secure at both ends with DIN rail end-clips provided by the DIN
rail vendor. This also prevents the assembly from sliding on the DIN rail. See Figure 1.
JACE-2/6 IO-34
JACE-2/6 IO-34
IO-16
Up to two (2)
IO-16 modules
7.13” (181 mm)
are supported.
6.38” (162 mm)
JACE-2/6 IO-34
4.1”
(104 mm)
NOTE: If installing
10.35” (263 mm) IO-16 modules, the
IO-34 module installs
13.58” (345 mm) at the end of the chain.
20.0” (508 mm)
Note To remove an IO-34 module from the DIN rail, slide it away from other modules. Insert a screwdriver
in the DIN plastic locking tab and pull downwards, then lift the unit outwards.
Digital Relay Outputs (DOs) 1—10 Analog Vdc Outputs (AOs) 1—8
DO6 DO7COM DO8 DO9 DO10 AO1 AO2 GND AO5 AO6 GND
DO1 COM DO2 DO3 COM DO4 DO5 AO8
COM COM GND AO3 AO4 GND AO7
1,2 3,4 5,6 7,8 9,10
Power LED
DO Relay LEDs
Signal
Input
Con-
nector
Earth
Ground
UI1 UI2 GND UI5 UI6 GND UI9 UI10 GND UI13 UI14 GND 24H 24N Con-
GND UI3 UI4 GND UI7 UI8 GND UI11 UI12 GND UI15 UI16 nector
24Vac
or Vdc Lug
Universal Inputs (UIs) 1—16
Power
Wiring Details
See Figure 2 above to locate connectors and other components on the IO-34 controller.
Make connections to the IO-34 in the following order.
1. Connect the earth grounding wire (with spade connector) from the earth ground lug on the IO-34 to a
nearby earth grounding point. See “Grounding” for details.
2. Prepare power wiring (leave the unit powered off). See “Power Wiring” for details.
3. Connect I/O wiring. See sections “Inputs” on page 8, and “Outputs” on page 11.
4. Apply power to the unit. See “Power up and Initial Checkout,” page 13.
Grounding
An earth ground spade lug (0.187") is provided on the base of the IO-34 (as well as the JACE-2/6, IO-16) for
connection to earth ground. For maximum protection from electrostatic discharge or other forms of EMI,
connect each earth ground using a #16 AWG or larger wire. Keep these wires as short as possible.
See Figure 3 for the location of the earth grounding wire for the IO-34.
Figure 3 IO-34 power wiring and earth ground connections.
JACE-2/6 IO-34
Power Wiring
The IO-34 can be powered by wiring to a dedicated Class 2, 24V transformer, or to a 24Vdc power source.
The IO-34 provides power to the attached JACE-2/6, and up to two attached IO-16 modules (if used).
Note If powering from a 24V transformer, do not power other equipment with it. Otherwise, conducted noise
problems may result. Also, do not ground either side of the transformer’s 24V secondary.
Power consumption depends on installed accessories and option boards, and may vary from:
• JACE-2/6 with IO-34 module alone: approximately 8.5 VA (AC) or 8.5 W (DC)
• JACE-2/6 with IO-34, 2 additional IO-16 modules, plus option boards: up to 20 VA (AC) or 20 W (DC)
As shown in Figure 3, the IO-34’s 2-position power connector is located at the lower corner of the unit. Unplug
the connector from the module and make connections to its as shown.
Note Do not apply 24V power (reinsert connector plug into the IO-34) until all other wiring is completed,
including IO-34 inputs and outputs. See “Power up and Initial Checkout,” page 13.
Inputs
Each of the 16 universal inputs (UI) can support any one of the following:
• Type-3 10K ohm Thermistor (also see Caution on page 8)
• Resistive 0—100K ohms
• 0–10 Vdc
• 4–20 mA
• Binary Input
Thermistor
The inputs support 10K Thermistor temperature sensors using a ThermistorInputPoint. Input accuracy is in the
range of ±1% of span. By default, conversion is for a standard Type 3 thermistor sensor, with a sensor range of
-10° to 135°F (-23.3° to 57.2°C). Using a conversion type of “Tabular Thermistor,” you can specify a different
thermistor response curve, by importing a thermistor curve .xml file. Currently, the ndio module contains an xml
folder with thermistor curves for a Radio Shack sensor model 271-0110 and TE-6300 10K type sensor. You can
also edit and export (for reuse) customized thermistor xml files. See the Ndio Guide for more details.
Figure 4 shows the wiring diagram.
Figure 4 Thermistor wiring.
10K Thermistor
Caution UI inputs provide optimum resistive-to-temperature resolution in the 10K ohm range. For a sensor
with a range far from 10K ohms (such as a 100-ohm or 1000-ohm sensor), resolution is so poor as
to be unusable! To successfully use such a sensor, install a transmitter that produces a Vdc or mA
signal, and then wire the transmitter to the UI according to the 0–10 Vdc or 4–20 mA instructions.
0–10 Vdc
The inputs support self-powered 0–10 Vdc sensors. Input impedance is greater than 5K ohms.
0–10 volt accuracy is ±2% of span, without user calibration. Figure 5 shows the wiring diagram.
0–10 Vdc sensors require a VoltageInputPoint.
Figure 5 0–10 Vdc wiring.
0—10Vdc Sensor
(self-powered sensor)
+
0—10
Vdc Shielded, Twisted Cable,
– 61m (200 ft) maximum Stud in enclosure
Shield
Range: 0—10 Vdc
Input Impedance > 5K ohms
4–20 mA
The inputs support self-powered 4–20 mA sensors. Input accuracy is ±2% of span, without user calibration.
Figure 6 shows the wiring diagram, which requires a 499 ohm resistor wired across the input terminals.
4–20 mA sensors also require the VoltageInputPoint.
Figure 6 4 to 20 mA wiring.
Binary Input
The universal inputs support both pulse contacts and normal dry (equipment status) contacts.
• Pulse contacts may have a change-of-state (COS) frequency of up to 20 Hz with a 50% duty cycle.
Note: Minimum dwell time must be > 25ms.
(Contacts must remain open at least 25ms and be closed at least 25ms.)
• Standard dry contacts must have a 1 Hz. (or less) COS frequency, with minimum dwell time > 500ms.
(Contacts must remain open at least 500ms and be closed at least 500ms.)
Both types of dry contacts support 3.3 Vdc open circuits or 330 µA short-circuit current.
Figure 7 shows the wiring diagram.
For a pulse contact, use the CounterInputPoint in the station database.
For other dry contacts, use the BooleanInputPoint.
Figure 7 Binary input wiring.
Pulse
Range: 20 Hz, 50% Duty Cycle
Minimum dwell time > 25ms
Dry Contacts
Outputs
There are ten (10) digital relay outputs and eight (8) 0–10 volt analog outputs.
Relay Outputs
Each relay output is rated at 24 Vac or Vdc at 0.5A. Relay outputs have MOV (metal oxide varistor) suppressors
to support inductive-type loads such as heavy-duty relay coils.
Warning Relays are not rated for AC mains (line level) powered loads (instead, 24V maximum).
Never use the JACE’s power transformer to power I/O loads. Using the JACE transformer
introduces potentially damaging switching transients into the JACE.
Use a BooleanOutputWritable in the station for each output. Figure 8 shows an example wiring diagram.
24Vac Transformer AC
(see Warning Mains 24Vac
24Vac 4 Loads
above) (Line)
3
or
2
+
24Vdc Power 24Vdc 1
Supply
–
D1 C D2 D3 C D4
1,2 3,4
Note that 15-position DO connector plug has 5 common terminals “C” (1–2, 3–4, 5–6, 7–8, 9–10), which are
isolated from each other. This can be useful when powering loads from different 24Vac sources.
A yellow LED status indicator for each relay (D1—D10) is located on the board (Figure 2 on page 6), and also
visible through the cover. Under normal operation, each digital status LED indicates activity as follows:
• Off—relay open / no current flows.
• On—relay closed / load current flows.
Analog Outputs
Analog outputs (AO) are referenced by the terminals labeled An and 0V (ground). Each AO can supply a
maximum of 4 mA over the entire 0 to 10Vdc range. The minimum input impedance of a device controlled by
an AO must be greater than 2500 ohms. Typical wiring for an AO is shown in Figure 9.
For each AO, use a VoltageOutputWritable in the station database.
Figure 9 Analog output wiring diagram.
0—10Vdc device
Input impedance
is greater than Shielded, Twisted Cable,
2500 ohms 61m (200 ft) maximum
Common (–)
Input (+)
JACE-2/6 IO-34
Io Port 1
Once the operating system identifies the NDIO processors, the I/O board Status LED on each IO module turns
green. The green board Status LED means that the JACE is able to communicate with the I/O. It does not
indicate anything about the status of the Niagara station or its Ndio components. See Figure 2 on page 6 for
location of the IO-34 board Status LED.
Notes • If the I/O board Status LED is blinking with a long duty cycle (mostly On, quick blink Off), the JACE
is downloading an IO firmware upgrade—do not remove power! See Warning below for details.
• Any time a powered IO module’s board Status LED is not lit, all outputs are in “failsafe” state (all
relay outputs OFF, and all AOs are at a 0-volt level).
Each type of input or output used requires a special Niagara Direct Input/Output (Ndio) point to be added in the
station database. These components act as the station interface to the physical I/O points. The Ndio points you
need for each input or output type are noted in previous wiring sections in boldface. For Ndio component
details, see the Ndio Guide in NiagaraAX online Help, or the same document in PDF.
Warning After applying power, allow the JACE sufficient time to boot (as long as 4 minutes) without
disconnecting power following attachment of IO modules, or after upgrading the JACE. At power
up, the JACE scans attached IO modules and automatically installs IO firmware in modules, if older
firmware was detected. Each IO processor is downloaded in turn, starting with the lowest logical
address. During a download, an IO module’s Status LED has a long duty cycle blink, i.e. mostly On,
blinking Off. Power interruption during this IO module upgrade can render IO modules unusable!
Note this IO firmware upgrade occurs before the platform daemon starts in the JACE. Therefore, it
is safe to interrupt power anytime after you can open a platform connection to the JACE.
Step 1 Plug in the 24V connector plug to apply power. Note Warning above. The IO-34 board Status LED
(Figure 2 on page 6) will initially be Off, but the Power LED on the IO-34 and JACE-2/6 should be lit.
Step 2 Upgrade the JACE firmware if necessary (if JACE has a Niagara build earlier than your Workbench).
Using Workbench, open a platform connection to the JACE. Use the Commissioning Wizard to do
this. For more details, see the JACE NiagaraAX Install and Startup Guide, also available in Workbench
online Help (doc Jace Startup). Make sure to install the ndio software module. Note Warning above.
Step 3 Verify that the IO-34 board Status LED is now lit solid green (two green LEDs are visible).
Step 4 Using Workbench, open the station (if running), or open a platform connection and start the station
with using the Station Director.
Step 5 If not already present, add an NdioNetwork component to the station’s Drivers container, and use
“Manager” views and “Learn Mode” to discover and add Ndio components to the station database.
See “NdioBoard (Software) Representation,” page 12. For more details about Ndio components, refer
to the Ndio Guide, also available in Workbench online Help (doc Ndio).
Related Documentation
For more information on configuring and using JACE-2/6 series controllers, consult the following documents:
• JACE-2 Mounting and Wiring Instructions • NiagaraAX Ndio Guide
• JACE-6 Mounting and Wiring Instructions • NiagaraAX User Guide
• IO-16 Installation and Configuration Instructions • JACE NiagaraAX Install & Startup Guide
Replacement Parts
Servicing the IO-34 may call for replacement parts. There are two categories of parts:
• Standard Replacement Parts
• New Replacement Units
Note Before ordering a new IO-34, it is strongly recommended that you contact your normal technical
support resource to eliminate the possibility of a software issue or mis-configuration problem.
Replacing an IO-34
Caution Before handling circuit boards, discharge any accumulated static by touching the nearby earth
grounding point. For details, see the “I/O Module Connection Precautions” section on page 3.
Step 1 Using the appropriate NiagaraAX software tool, back up the JACE’s configuration to your PC.
Step 2 Remove power to the IO-34. The unit should power down automatically.
Note If any I/O points have voltage, turn the devices off or disconnect power to them.
Step 3 Note positions of all I/O wiring going to the IO-34. If necessary, label connectors to avoid
mis-connection later (after IO-34 is replaced). The software that runs on the JACE expects the
terminal positions to be the same in the replacement IO-34, in order to collect data from or to control
the attached devices.
Step 4 Unplug all connectors from the IO-34, including all I/O connectors, power, and earth ground wire.
Step 5 Remove any screws or DIN rail clips securing the IO-34, removing it from its mounting. See Figure 1
on page 5 for details on removal from (and mounting onto) DIN rail.
Step 6 Mount the replacement IO-34 as it was previously, using the same DIN rail location and/or screws.
Step 7 Reconnect the earth ground wire to the IO-34 grounding lug.
Step 8 Reconnect all I/O connectors to the IO-34.
Step 9 If any of your I/O points have voltage, turn the devices back on, or reconnect power to them.
Step 10 Restore power to the IO-34, allowing at least 4 minutes before possibility of power interruption.
For related details, see “Power up and Initial Checkout”, including the Warning on page 13.
Step 11 For more details, see the NiagaraAX Ndio Guide and JACE NiagaraAX Install and Startup Guide.
Note If the defective unit is under warranty, please follow return instructions provided in this section.
If the unit is out of warranty, please discard it.
• Do not return an out-of-warranty IO-34 to Tridium.
• There is no “return for repair-and-return” service available for any of the JACE series products.
For proper credit on an in-warranty unit, ship the defective unit to Tridium within 30 days.
Prior to returning the unit, contact one of the following Tridium offices to obtain a return authorization (RA)
number and other instructions. Please provide:
• Product model • Serial number • Nature of the defect
United States
Phone: 804-254-7086, ext. 11
Return to:
Tridium, Inc.
2256 Dabney Road, Suite C
Richmond, VA 23230
Attn: Return Department RA# ____________
Europe
Phone: +44 (0) 1403 740290 Fax: +44 (0) 1403 741804
Asia/Pacific
Phone: +65 6887 5154 Fax: +65 6887 5342
Mobile: +65 9665 6024
Address:
Tridium Asia Pacific Pte Ltd Email for technical support:
101 Cecil Street, [email protected]
#10-11, Tong Eng Building,
Singapore 069533
Attn: Mr Lim Hoon Chiat, Engineering Manager RA# ____________
Sales: (Australia): Phone: +61 7 5539 1211 Fax: +61 7 5597 2334
(Japan): Phone: +81 044 829 1750
IO-34
3.75” (95.25mm)
6.812” (173.03mm)
Tip: When mounting JACE, you can simplify any future removal or
replacement of it by not installing screws in its “accessory module side”
tabs (see below).
JACE IO-34
Accessory
module
side tabs
6.719”
(170.66mm) 6.375” (161.93 mm)