{ServiceManual}{Production}{Health Group}{Internal}

Publication No. 6H4869

JULY 2008

Service Manual
for the
Kodak Point-of-Care CR 360 System

Important
When doing the procedures in this document, you must use safe work practices and wear the correct Personal
Protective Equipment (i.e. SAFETY EYEWEAR) according to your Company’s Standard Operating Procedures.

© CARESTREAM HEALTH, INC. 2008

Point-of-Care CR 360 System Service Manual
Publication Number: 6H4869
© Carestream Health, Inc., 2008

US FEDERAL LAW RESTRICTS THIS DEVICE TO SALE BY OR ON THE ORDER OF A PHYSICIAN ONLY.
All rights reserved. No part of this manual may be reproduced or copied in any form by any means–graphic, electronic
or mechanical, including photocopying, typing, or information retrieval systems–without written permission of
Carestream Health, Inc.

Use of Manual
The Kodak Point-of-Care CR 360 System is designed to meet international safety and performance standards.
Personnel operating the unit must have a thorough understanding of the proper operation of the system. This manual
has been prepared to aid medical and technical personnel to understand and operate the system. Do not operate the
system before reading this manual and gaining a clear understanding of the operation of the system. If any part of
this manual is not clear, please contact your Carestream Health representative for clarification.

Authorized European Representative

Carestream Health France
LES MERCURIALES
40, rue Jean Jaures
93176 BAGNOLET CEDEX
France

CARESTREAM is a trademark of Carestream Health.

KODAK is a trademark of Kodak, used under license.

Carestream Health, Inc.

150 Verona Street
Rochester, N.Y. 14608

2 6H4869
Table of Contents
Description Page

Safety and Regulatory Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

General Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Electrical Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Explosion and Implosion Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Overheating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Laser Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Labelling Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
IEC Symbols Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Device-specific Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Regulatory Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
System Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operational Principles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Service Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Removing the Scanner Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Activating the Scanner without the Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Installing the Scanner Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Replacing the Power Line Filter Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Replacing the Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Controller Board Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
IMCS Board Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Photo Multiplier Board Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Photo Multiplier Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Optical Head Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Lead Screw Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Linear Motor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Roller Drive Motor Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Loader Assembly Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Laser Board Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Power Supply Assembly Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Erase Lamps Assembly Replacements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Erase Lamps Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Erase Lamp Board Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Erase Lamp Inverter Board Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Key Assembly and Tray Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Right and Left Limit Sensors Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Autoloop Solenoid Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
LED Indicator Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Bar Code Reader Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Cassette Status Sensors Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
W0 Sensor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Z0 Sensor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Calibrations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Origin Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Offset Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Electronic Gain Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
OCPC Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Auto-loop Solenoid Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Plate Pusher Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

6H4869 3
Cleaning the Rollers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Cleaning the Phosphor Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Cleaning the Scanner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Key Operator Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Accessing Advanced Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
User Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Setup Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Anatomical Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Diagnostics Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
SW Update & Backup Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Calibration Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Admin Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
About . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
DICOM Settings - Settings Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
DICOM Settings - Destinations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Electrical Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Observable Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Hardware Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Introduction to Hardware Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Hardware Error Message Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Hardware Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Calibration Results Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Using SC Shell Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Publication History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

4 6H4869
List of Figures
Description Page

Scanner Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Scanner Rear View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Scanner Left View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Scanner Right View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Scanner Cover Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Laser Board DIP Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Safety Interlock Activation Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Power Line Filter Inlet Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Power Line Filter Module screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Power Line Filter Bracket Screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Power Line Filter Module and Module Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Location of Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Opening the Fuse drawer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Open Fuse drawer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Controller Board Housing Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Controller Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Back of Controller Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Free the Controller board from the bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Remove the Controller Board corner screws.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
EEPROM Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Motion Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
IMCS Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Sensor Board Retaining Screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Lift the Sensor Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Motion board without Sensor Board attached . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
PM Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
PM Assembly moved to the left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Disconnect the Ground Wire Connector and Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . . . 36
Release the Ground Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
PM Board Removed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
PM Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Photo Multiplier Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
PM Assembly moved to the left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Disconnect the Ground Wire Connector and Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . . . 39
Remove the Cable Brackets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Release the Laser Board bracket side view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

6H4869 5
PM Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Scanning head alignment gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Positioning the PM Tube with the scanning head alignment gauge. . . . . . . . . . . . . . . . . . 41
Replace Brackets and Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Optical Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Release the Laser Board bracket side view. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Optical Head Connector Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Wrench access through Linear Assembly end wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Optical Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Insert the scanning head alignment gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Slide Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Move the scanner head to the center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Release the coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Release the Angular Contact screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Release the flexure screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Release the side wall screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Disconnect the Motor Flex cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Remove the Encoder Reader. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Loosen the Coupling Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Release the Linear Motor Retaining screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Remove the Encoder from the motor axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Install the old Encoder on the new Motor axis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Linear Slide Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Roller Drive Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Roller Drive Motor Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Roller Drive Motor Drive Disconnected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Roller Drive Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Operating the Roller Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Loader Pusher in position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Diagnostics Screen Loader Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Laser Board Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Laser Board Screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Power Supply Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Power Input Connector Protection Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Power Input Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Release the bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Release the Output Terminal Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Release the Clipped-on Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Main Bracket Retainer Screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

6 6H4869
Power Supply Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Connect Power Output Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Disconnect Cable from . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Disconnect Cable CB 00023 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Erase Lamps Retaining Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Erase Lamps Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Diagnostic Erasing tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Location of Erase Lamps Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Erase Lamp Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Erase Lamps Inverter Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Solenoid Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Disconnect the LED connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Release the Tray Assembly retainer screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Remove two 4.0 x 20 mm screws from right side of Key Assembly . . . . . . . . . . . . . . . . . 72
Remove two 4.0 x 20 mm screws from left side of Key Assembly . . . . . . . . . . . . . . . . . . 72
Underside of Tray Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Diagnostic Motion Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Left and Right Limit Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Sensor Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Sensor Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Diagnostic Motion tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Loop Solenoid Activator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
LED Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Bar Code Reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Cassette Status Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
W0 Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Motion tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Z0 Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Diagnostic Motion Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Calibration tab - not calibrated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Origin Calibration settings required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Origin calibration results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Origin Calibration performed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Insert cassette message. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Offset calibration results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Check E-Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Check 14 x 17 HS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
OCPC was completed successfully . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

6H4869 7
Calibration tab - fully calibrated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Loop solenoid error message. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Resistance measuring points on Auto-loop assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Release Auto-loop retaining screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Adjust the solenoid position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Push until the fork touches the plastic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Trolley Roller Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Inserting the Trolley Roller Go . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Roller Cleaning Reminder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Kodak QC Main Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
User tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Insert the Cleaning Tray message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Insert the Cleaning Tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Removing the Protective Strips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Inserting the Cleaning Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Roller cleaning dismiss message. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
User Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Setup Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Anatomical Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Diagnostic Tab with Erasing Functions view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Diagnostic tab components with Erasing tab viewed . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Sensor names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Diagnostic Motion Functions and Controller Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Motion screen components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Controller screen components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
SW Update & Backup tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Update settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Admin tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
About tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Communication menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Setup Communication screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Communications unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Communication successful screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Select Load Custom Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Choose Custom Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
SC Shell Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

8 6H4869
Safety and Regulatory Information

Section 1: Safety and Regulatory Information

General Safety Guidelines

• This product was designed and manufactured to ensure maximum safety of operation. It should be operated and
maintained in strict compliance with the safety precautions, warnings and operating instructions contained
herein.
• The product has been designed to meet all the safety requirements applicable to medical equipment. However,
anyone attempting to operate the system must be fully aware of potential safety hazards.
• There are no user serviceable parts in this system. The product shall be installed, maintained, and serviced by
qualified service personnel according to procedures and preventive maintenance schedules contained in the
Service Manual. If your product does not operate as expected, please contact your Service Representative.
• The product in whole or in part shall not be modified in any way without prior written approval from Carestream
Health, Inc.
• The product is intended for use only by personnel trained in the proper use of the system. Before using this
device, the operator must be thoroughly familiar with the operator instructions and safety precautions listed here
and throughout the manual.
• The owner shall make certain that only properly trained, fully qualified personnel are authorized to operate the
equipment. An authorized operators list should be maintained.
• Unauthorized personnel shall not be allowed access to the system.

Electrical Hazards

Caution
• System covers should be removed or opened by qualified service personnel only. Internal circuits use high
voltage capable of causing serious injury.
• Switch off the Scanner before removing the system covers.
• Blown fuses may indicate problems with the electrical system. Have the system checked by qualified service
personnel before replacing fuses.
• Conductive fluids that seep into the active circuit components of the system may cause short circuits. Therefore,
do not place any liquid or food on any part of the system.

Explosion and Implosion Hazards

Caution
• Do not operate the equipment in the presence of explosive liquids, vapors or gases.
• Do not plug in or turn on the system if hazardous substances are detected in the environment. If these
substances are detected after the system has been turned on, do not attempt to turn off the unit or unplug it.
Evacuate and ventilate the area before turning off the system.

Overheating
Do not block the air circulation around the Scanner. Always maintain at least 6 inches (12 cm) clearance around the
Scanner to prevent overheating.

6H4869 9
Laser Safety Instructions

Laser Warning

• During nominal operation, the Scanner is closed and sealed with a protective cover, preventing direct or collateral
laser radiation. The Kodak Point-of-Care CR 360 is classified as a Class 1 laser product.
• During regular service mode the protective cover is removed by a qualified service engineer.
– An electrical interlocked hardware switch deactivates the power when the cover is removed. The service
engineer can reactivate the systems by using a full service operator’s Activation Key. Therefore there is no
accessible direct or collateral laser radiation during regular service mode.
• Service mode with activated laser: Once the protective housing is removed, an electrical interlocked hardware
switch deactivates the power to the laser unit.
– For service activities that require the activation of the laser unit, the service engineer can bypass the
electrical interlock by using a special jumper, supplied to field engineers only.
– Whenever the field engineer neutralizes the electrical interlock, he must wear protective safety glasses and
avoid direct exposure to the laser beam. The required laser safety eye wear must be intended for
HeliumNeon/PDT lasers, have an optical density of 4-5 wavelengths of 610-695 nm, and be marked as
having CE approval.
– When the service operation is finished, the service engineer must remove the special jumper. The laser unit
is Class 3B.

Laser Warning
When a service operation is taking place with the cover removed, follow the procedure in “Activating the Scanner
without the Cover if the Laser is not needed” on Page 20 and “Activating the Scanner without the Cover if the Laser
is needed” on Page 21. If the Laser must be activated during the service procedure, wear protective safety glasses
at all times.

Labelling Summary
Safety Labels Consignes de Sécurité
Laser Laser
Laser-emitting product Appareil émetant de laser

Class 3B laser product Rayonnement de laser évitez l’exposition

inside Scanner au faisceau laser de la classe 3B.
Appareil à laser de classe 3B a l’intérieur
du Scanner.
High voltage Haut voltage

Chassis ground stud Point de mise en terre du chassis

Attention: consult Attention: consulter les documents joints.

accompanying documents.
Safety and Regulatory Information

IEC Symbols Used

The system may have labels with one or more of the following symbols. These symbols indicate the IEC standards
to which the system conforms.

Protective ground points

Power ON

Warning, Caution – consult

accompanying documents

Caution – Electrical shock

hazard

Device-specific Safety Information

Safety Information Consignes de Sécurité
LIFTING HAZARD DANGER POIDS LOURD

The Kodak Point-of-Care Le Scanner Kodak Point-of-Care CR 360

CR 360 Scanner weighs pèse 39 kg (86lb). N’essayez pas de
39 Kg (86lb). Do not try to porter le Scanner par vous-même.
lift the Scanner by yourself. Demandez toujours de l’aide d’une autre
Always seek assistance personne. Porter un équipement trop
from another person. Lifting lourd peut provoquer des dommages
equipment that is too heavy physiques et/ou endommager le
may result in injury to matériel.
personnel and/or damage
to the Scanner.
WARNING ATTENTION

The Kodak Point-of-Care Le Scanner Kodak Point-of-Care CR 360

CR 360 Scanner is a est un produit laser de la Classe 1.
CLASS 1 Laser product. • Ne pas retirer le couvercle du
• Do not remove the Scanner.
Scanner cover. • Le retrait du couvercle doit s’effectuer
• Cover removal shall be uniquement par un personnel
done only by compétent.
authorized service
personnel!

6H4869 11
Regulatory Information
Introduction
The Product conforms to the following safety standards: IEC 601–1 Medical Electrical Equipment General
Requirements for Safety, EN60601–1–2 Medical Electrical Equipment Electro-Magnetic Compatibility Requirements
and Tests, IEC 60825-1 Safety of Laser Products.

CE Conformity
This product conforms to the requirements of council directive 93/42/EEC. The Kodak Point-of-Care CR 360 is a
Class I medical device. The Kodak Point-of-Care CR 360 bears the following mark of conformity: .

The name and address of the CE representative appears on the back of the front page of this manual.

USA Regulations
The system is cleared for sale in the USA by the FDA.

Caution
Federal US law restricts this device for sale by or on the order of a physician.

12 6H4869
System Description

Section 2: System Description

Introduction
Throughout this manual the Kodak Point-of-Care CR 360 System will be referred to as Point-of-Care CR 360.
The Point-of-Care CR 360 System is designed for the reading of phosphor x-ray screens (CR) by medical
professionals.
The system consists of the Point-of-Care CR 360 Scanner and the software package that includes:
• The KODAK QC software that operates the Scanner.
• An image viewing and archiving software package that supports the DICOM 3.1 standard and was approved by
Carestream Health.
• The system features 8 x 10 in.; 10 x 12 in.; 14 x 17 in.; 9.5 x 9.5 in.; 11 x 14 in.; 14 x 14 in.; 14 x 33.; 24 x 30 cm;
15 x 30 cm digital image reading and viewing archive.

Note
Throughout this manual Front of the unit refers to the side where the cassettes are inserted. Right and Left are as
viewed when facing the front of the unit.

Operational Principles
The Point-of-Care CR 360 is a digital imaging system for image acquisition and processing of static projection
radiography that uses a Phosphor Screen with energy storage capability as an x-ray image receptor.
After exposure, a laser beam, which stimulates luminescence proportional to the local x-ray exposure, reads the
screen. The luminescence signal is digitized. The data is then subjected to digital image processing.
The Point-of-Care CR 360 Scanner enables the user to read a screen quickly, and erase it to be ready for the next
scan. The Scanner is compact and easy to use.
Using the Point-of-Care CR 360 System enables medical professionals to “go digital” without changing their work
practices or x-ray equipment.

6H4869 13
System Overview
Introduction
Scanner Front View

Drum

Laser Board

Lead Screw

Key Assembly

LED Indicator Tray Assembly

Scanner Rear View

Inverter Board

Erase Lamp
Board

Connector Panel

Controller Board

Off/On Switch

Power Cord
Socket
USB Outlet

14 6H4869
System Description

Scanner Left View

PM Tube

Linear Motor

IMCS Board
Roller Drive Motor

Scanner Right View

Laser Unit

Power Supply
Unit

6H4869 15
Part and System Descriptions

Part Name Description

Controller Board The Controller Board receives operational commands from the host PC workstation
via the USB cable, and transforms the commands to the appropriate Scanner
hardware commands.
The Controller Board builds the scanned images and sends them via the same USB
cable to the PC workstation.
Motion (IMCS) Board Controls and drives the four motors:
• Loader Motor
• Linear Motor
• Rotational Motor
• Roller Drive Motor
The IMCS Board receives feedback from the encoders and sensors.
The Sensor Board is a plug-in board in the IMCS Board
Laser The laser beam stimulates the Phosphor Screen.
Laser Board The Laser Board receives Rotation Motor phases, laser power and enables laser
signals. It transfers the Rotation Motor encoder signals to the Controller Board.
Optical Head The Optical head includes the Laser Module and the Rotation Motor that rotates a
mirror during scanning. The Laser beam emitted from the Laser Module is reflected
by the revolving mirror to different points on the Phosphor Screen inside of the
drum. Simultaneously, the Optical Head travels along a linear axis, therefore the
laser beam covers the full area of the screen on one line at a time (fast scan).
Another mirror collects and reflects the light returned from the screen to the PM
assembly window.
Photo Multiplier Assembly The Photo Multiplier (PM) Tube collects the blue light (photons) emitted from the
(PM) screen and transforms the light into a current which is then converted to voltage and
digitized by an ADC to pixel value.
Linear Slide Assembly The Linear Slide Assembly moves the Optical Head and PM Assembly along the X-
axis (Slow Scan) during the scan.
Bar Code Reader The Bar Code Reader reads the screen size after the Cassette is inserted into the
Scanner and locked into place.
LED Indicator Indicates the scanner main status such as “ready for scan” “erasing” and so on.
Power Supply The AC/DC power supply provides DC power to the Scanner components.
Loader Stepper Assembly The Loader Assembly operates during the extraction of the Phosphor Screen from
the Cassette before insertion into the Drum, and during the insertion of the screen
back into the cassette after ejection from the Drum. It is powered by the Loader
Motor which works in an open loop. (no encoder).
Roller Drive Motor Sub- The Roller Drive Motor pulls the screen when loading the screen into the drum, and
system pull the screen back into the cassette when unloading the screen back into the
cassette. The Roller motor has a closed loop control which enables to change the
motor speed and thus control the erase time.
Erase Lamps The Erase Lamps Assembly illuminates the Phosphor Screen to erase the image, so
the screen is ready to be used again.
Erase Lamp Inverter The Erase Lamp Inverter Board converts the 21 VDC input to high voltage output
which drives the erase lamps (CCFL tubes).
CCFL Board Monitors the erase lamps (CCFL tubes) current and the erase lamps assembly
temperature.
Key Assembly and Tray The two interconnected components receive and direct the cassette into position in
Assembly preparation for loading into the drum.

16 6H4869
System Description

Part Name Description

Sensors

Roller Motor Forward Forward limit sensor that stops the Roller motor when reaching end of travel position
Limit Sensor (J502) during screen loading.
Autoloop Sensor Detects that the Auto-loop mechanism is in activated position.
(J504)
Z0 Sensor (J505) Detects screen presence in the Drum.
Loader Back Sensor Back limit sensor that stops the Roller motor when moving in backwards direction.
(J508)
Cover Safety Interlock Detects presence of System Cover. When Cover is not detected, the system motors,
Sensor (J510) laser and Erase Assembly will not work.
W0 Sensor (J511) Detects screen movement into the drum when loading screen.
15x30 Sensor (J512) Detects if the 15 x 30 Dental Adapter is installed.
Cassette In Place Signals to control system when cassette is inserted and locked into scanner.
Sensor (J513)
Cassette Hold Sensor Reverse limit sensor that stops the loader motor when reaching end of travel position
(J514) in forward direction.
Linear Rail End of Left and Right Limit sensors indicate that the Linear Carriage has reached the end of
Travel Sensors (J515/ its travel. The Right Limit Sensor (J516) is Home position.
J516)

6H4869 17
Section 3: Service

Service Tools
The following is a list of tools required for service operations:
• Phillips screwdriver (medium)
• Allen wrenches (metric): 0.89, 1.5, 2, 2.5, 3, 3.5 4, 5
• Open ended wrenches (metric): 5.5, 7
• Wire cutters
• Long-nose pliers
• Flat screwdriver
• Multi-meter / AVO (DVM)
• Safety Activation Key (SK000100)
• Scanning Head Alignment Gauge (SK000099)
• Trolley Roller Gauge (0.3 mm and 0.4 mm (SK000024)
• Safety eye wear (The required laser safety eye wear must be intended for HeliumNeon/PDT lasers, have an
optical density of 4-5 wavelengths of 610-695 nm, and be marked as having CE approval.)

18 6H4869
Service

Removing the Scanner Cover

[1] Turn OFF the Scanner.
[2] With the system upright, pull it to the edge of the table, so that the front side is extended slightly over the table
edge.
Scanner Cover Screws

[3] Remove the 2 Scanner Cover screws (one on each side) at the front of the Scanner from the underside using
a 5mm Allen wrench.
[4] Remove the 2 Scanner Cover screws at the back of the Scanner (one on each side) using a 5mm Allen wrench.
[5] After all the screws have been removed, lift off the Cover.

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Activating the Scanner without the Cover
When the Scanner Cover is removed the safety electrical interlock switch disconnects Erasing CCFL Assembly,
Laser and all motors.

To perform service operations without the cover, follow the following procedure:

Activating the Scanner without the Cover if the Laser is not needed
[1] Switch OFF the DIP Switch on the Laser Board.
Laser Board DIP Switch

[2] Insert the Safety Interlock Activation Key into the Safety Interlock to the left of the Key Assembly.
Safety Interlock Activation Key

Activation Key
inserted

Activation Key
not inserted

[3] Switch ON the Scanner and perform the necessary tests.

Important
After performing service operations, prior to installing the Scanner Cover, you must:
[4] Switch OFF the Scanner
[5] Remove the Safety Interlock Activation Key from the Safety Interlock.
[6] Switch ON the DIP Switch on the Laser Board.

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Service

Activating the Scanner without the Cover if the Laser is needed

Laser Warning
.Refer to “Laser Safety Instructions” on Page 10
[1] Insert the Safety Interlock Activation Key into the Safety Interlock.
[2] Switch ON the Scanner and perform the necessary tests.
[3] If the Laser is no longer needed, switch OFF the DIP switch.

Important
After performing service operations, prior to installing the Scanner Cover, you must:
[4] Switch OFF the Scanner
[5] Remove the Safety Interlock Activation Key from the Safety Interlock.

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Installing the Scanner Cover
[1] Check that: (in this order)
1. Scanner is switched OFF.
2. Safety Interlock Key is not in the Interlock.
3. Laser DIP Switch is switched ON.
[2] Install Scanner Cover.
[3] Install the four Scanner Cover screws.
[4] Turn ON the Scanner.

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Service

Replacing the Power Line Filter Module

Introduction
The Power Line Filter Module filters the AC supply to the scanner. The power inlet socket, ON-OFF switch and two
fuses are located on the module.

Laser Warning
.Refer to “Laser Safety Instructions” on Page 10

Tools Required
• Socket wrench
• 2.0 mm Allen wrench
• 2.5 mm Allen wrench

Removing the Power Line Filter Module

[1] Switch OFF the power and disconnect the power cable from the power inlet socket of the scanner.
[2] Remove the Scanner cover. See “Removing the Scanner Cover” on Page 19.
[3] Remove the lower left structure Bar using a 2.5 mm Allen wrench.
Power Line Filter Inlet Module

Structure bar

[4] Release the two screws above and below the ON/OFF Switch using a 2 mm Allen wrench.
Power Line Filter Module screws

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[5] Remove the two screws retaining the module bracket using the 2.5 mm Allen wrench.
Power Line Filter Bracket Screws

[6] Release the nuts retaining the Ground cables to the Ground stud using a socket wrench and remove the
Ground cable of the Power Line Filter from the stud.
[7] Disconnect the two power connectors and remove the module together with the module bracket from the
scanner.

Replacing the Power Line Filter Module

[1] Set the new module into the module bracket.
Power Line Filter Module and Module Bracket

[2] Insert the module into the scanner .

[3] Connect the two power connectors to the module.

Note
Connect black wire No.1 to P and black wire No.2 to N
[4] Replace the three Ground Wires to the stud and fasten the nut.
[5] Insert the Bracket screws.

Laser Warning
.Refer to “Laser Safety Instructions” on Page 10
[6] Perform the Test Procedure: Connect the system to the main power and confirm that the system is operating
properly.
[7] Install the scanner cover. See “Installing the Scanner Cover” on Page 22.

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Service

Replacing the Fuses

Tools Required
• Flat screwdriver
• Replacement fuses (2)

Procedure
[1] Switch OFF the Scanner.
[2] Disconnect the Scanner from the main power.
[3] Locate the Fuse Drawer on the power inlet module.
Location of Fuses

Fuse Drawer

[4] Open the Fuse drawer using flat screwdriver to pull the plastic tab out gently from underneath.
Opening the Fuse drawer

[5] Remove the blown fuse and install a new one. (Check both fuses)

6H4869 25
Open Fuse drawer

[6] Close the Fuse Drawer.

[7] Reconnect the Scanner to the main power.
[8] Perform the Test Procedure:
(a) Turn the system ON and confirm that it functions properly.
(b) Check that the scanner power up phase is completed and no error reported.

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Service

Controller Board Replacement

Introduction
The Controller Board connects the Scanner to the Workstation PC via the USB port.

Important
When changing the Controller Board first backup the Scanner settings if it is possible to do so, by copying the “Calib”
folder to a secure location.

Tools Required
• 2.5 mm Allen wrench
• 5 mm Allen wrench

Removing the Controller Board

[1] Disconnect the Scanner from the main power.
[2] Remove the Scanner Cover. (See “Removing the Scanner Cover” on Page 19)
Controller Board Housing Bracket

[3] Remove the 2.5 mm Allen retaining screw from the top of the Controller Board Housing bracket.
[4] Remove the Housing bracket.
Controller Board

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[5] Move the PM Assembly all the way to the right in order to reach the Controller Board connectors..
[6] Disconnect the cables from the back of the Controller Board (the front side of the Scanner).

Note
Unfasten the clips on the sides of the wide blue cable to release it.
Hold the cables by their connectors when removing them, not by the cables themselves.
Back of Controller Board

Disconnect cable on right side

of Controller Board

Disconnect cables from the

back of the Controller Board

[7] Disconnect the cable from the right and left sides of the Controller Board.
Free the Controller board from the bracket

28 6H4869
Service

[8] Remove the four screws from the corners of the Controller Board that fasten it to the bracket using the 2.5 mm
Allen wrench.
Remove the Controller Board corner screws.

[9] Remove the Controller Board.

Replacing the Controller Board

[1] Position the Controller Board in the bracket and install the four screws connecting the Controller Board to the
bracket using the 2.5 mm Allen wrench.
[2] Reconnect the connectors on the left side of the Controller Board.
[3] Reconnect the cable on the right side and the cables at the back of the Controller Board.
[4] Install the Housing bracket and its retainer screw.
[5] Connect the Scanner to the PC:
(a) Connect the Scanner to the same PC that it was connected to before.
(b) Switch ON the Scanner.
(c) The EEPROM screen will appear. Choose Copy disk file to EEPROM, then click [OK].
EEPROM Screen

Laser Warning
.Refer to “Laser Safety Instructions” on Page 10
[6] Test Procedure (1 of 2): before installing the Scanner Cover perform a scan without the cover in place. Check
that the system functions properly.The preview image should be black.

6H4869 29
[7] Check that: (in this order)
1. Safety Interlock Key is not in the Interlock.
2. Laser DIP Switch is switched ON.
[8] Install Scanner Cover without installing the Scanner Cover screws.
[9] Turn ON the Scanner.
[10] Test Procedure (2 of 2): after installing the Scanner Cover, before installing the Scanner Cover screws, perform
a scan. The preview image should be white.
[11] Install the Scanner Cover screws.
[12] Go to Settings>Calibration tab and check that the calibration values are marked with a green check mark; if
not perform full calibration as outlined in “Calibrations” on Page 91.
[13] Go to Settings>About and check that all version numbers of the hardware and software are correct.

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Service

IMCS Board Replacement

Introduction
The IMCS Board module is stacked in four layers. It is comprised of the Motion Board and the Sensor Board (which
is on the top layer). The IMCS drives and controls the scanner motors. It handles all scanner sequences such as
loading, scanning, unloading and ejecting the cassette etc....
It is possible to replace only the Sensor Board, only the IMCS Board or both of the boards together, as the Sensor
Board is a separate unit screwed on to the IMCS Board. The replacement unit comes as one IMCS Board Assembly,
so you would have to separate the replacement Sensor Board from the IMCS Board if replacing only one of them.
Motion Board

Sensor Board Connectors

J501 reserved
J502 Roller Forward Sensor
J503 reserved
J504 Loop Solenoid
J505 Screen Carriage Sensor (Z0)
J506 reserved
J507 reserved
J508 Loader Back Position
J510 Cover Sensor
J511 W0 Sensor
J512 15 x 30 Cassette Adapter Sensor
J513 Cassette Presence Sensor
J514 Cassette Hold Sensor
J515 Left Limit Sensor
J516 Right Limit Sensor (Home Sensor)
J517 reserved
J519 reserved

6H4869 31
Tools Required
• 2.5 mm Allen wrench
• 5 mm Allen wrench
• Phillips screwdriver
• Wire cutter

Note
If you replace only the Motion Board or only the Sensor Board, then return the unused board together with the
replaced board to your Service Representative, noting clearly which is new and which was replaced.

Removing the IMCS Board

[1] Disconnect the Scanner from the main power.
[2] Remove the Scanner Cover.
[3] Disconnect the connectors from the IMCS Board
IMCS Board

[4] Cut the plastic ties.

[5] Release the four 2.5 mm Allen screws retaining the IMCS Board and lift the board from the scanner.

Seperating the Sensor Board from the IMCS Board

[1] Disconnect the Scanner from the main power.
[2] Remove the Scanner Cover.
[3] Remove the two Phillips screws from the Sensor module.

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Service

Sensor Board Retaining Screws

[4] Lift the Sensor Board without disconnecting its connectors and position it on its side.
Lift the Sensor Board

Sensor Board

[5] Remove the connectors from the IMCS Board.

[6] Cut the plastic ties.
[7] Release the four 2.5 mm Allen screws retaining the IMCS Board and lift the board from the scanner.
Motion board without Sensor Board attached

Replacing the IMCS Board

[1] Connect the connectors to the back of the Motion Board.

6H4869 33
[2] Insert the IMCS Board in to the Scanner Housing.
[3] Install the four retaining screws.
[4] Install new plastic ties.
[5] Connect the rest of the connectors to the board.

Note
The connectors on your right are identical. Next to each connector plug on the board is the connector number.
[6] If you replaced only the Motion Board then attach the Sensor Board to the Motion board by inserting the two
retaining screws.

Laser Warning
.Refer to “Laser Safety Instructions” on Page 10
[7] Test procedure (1 of 2): Activate the Scanner and perform test before installing the Scanner Cover:
(a) Insert the Safety Interlock Activation Key into the Safety Interlock.
(b) Switch ON the Scanner.
(c) Verify that the IMCS Board functions properly and that all systems move freely in all directions by
performing a scan.
[8] After the test: (in this order)
1. Switched OFF Scanner.
2. Safety Interlock Key is not in the Interlock.
3. Laser DIP Switch is switched ON.
[9] Install Scanner Cover.
[10] Install the Scanner Cover screws.
[11] Turn ON the Scanner.
[12] Test procedure (2 of 2): verify that the Motion Board functions properly and that the system is operating by
performing a scan.

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Service

Photo Multiplier Board Replacement

Introduction
The Photo Multiplier (PM) Tube collects the photones emitted from the screen.
There are two replacement procedures for the Photo Multiplier:
• PM Board Replacement
• PM Assembly Replacement See “Photo Multiplier Assembly Replacement” on Page 38.
PM Tube

Tools Required
• Replacement PM Tube
• 3.0 mm Allen right-angle Allen wrench
• 3.5 mm Allen right-angle Allen wrench

Removing the PM Board

[1] In Settings>Diagnostics move the Linear Slide to the Left Limit.
PM Assembly moved to the left

[2] Disconnect the Scanner from the main power.

6H4869 35
[3] Remove Scanner Cover. (See “Removing the Scanner Cover” on Page 19.)
[4] Disconnect the blue ribbon cable on the PM Board and release the two 2.5 mm Allen screws and the 5.5 mm
nut retaining the PM Board cover and remove the cover.
Disconnect the Ground Wire Connector and Ribbon Cable

Nut

[5] Remove the top bolt screw and release the Ground connector.
Release the Ground Connector

Ground connector
is behing the board

[6] Remove the PM Board.

PM Board Removed

36 6H4869
Service

PM Board

Replacing the PM Board

[1] Position the board in correct alignment to fit to the PM Tube pins.
[2] Install the PM board and the Ground connector.
[3] Install the PM board cover and tighten the screws..
[4] Connect the blue PM ribbon.
[5] Check that: (in this order)
1. Scanner is switched OFF.
2. Safety Interlock Key is not in the Interlock.
3. Laser DIP Switch is switched ON.
[6] Install Scanner Cover.
[7] Install the Scanner Cover screws.
[8] Turn ON the Scanner.
[9] Perform Offset calibration and PM Gain calibration. (See “Offset Calibration” on Page 93 and “E Gain
Calibration Procedure” on Page 94)
[10] Perform the test procedure: after performing the Offset and Factory Gain calibrations, perform a scan on a
phantom object.

6H4869 37
Photo Multiplier Assembly Replacement
Introduction
The Photo Multiplier (PM) Tube collects the signals emitted from the screen.
There are two replacement procedures for the Photo Multiplier:
• PM Board Replacement See “Photo Multiplier Board Replacement” on Page 35.
• PM Assembly Replacement
Photo Multiplier Assembly

Tools Required
• Replacement PM Assembly
• 2.5 mm Allen wrench
• 3.0 mm right-angle Allen wrench
• 3.5 mm right-angle Allen wrench
• Scanning head alignment gauge

Removing the PM Tube

[1] In Settings>Diagnostics move the Linear Slide to the Left Limit.
PM Assembly moved to the left

38 6H4869
Service

[2] Disconnect the Scanner from the main power.

[3] Remove Scanner Cover. (See “Removing the Scanner Cover” on Page 19.)
[4] Disconnect the Ground Wire connector from the PM Board using a 2.5 mm wrench and cut the plastic ties
retaining the Ground Wire to the bracket.
[5] Remove the blue ribbon cable on the PM Board and loosen the Allen screws holding the blue ribbon cable in
position, release the ribbon cable.
Disconnect the Ground Wire Connector and Ribbon Cable

Ground Connector

Ribbon Connector

Allen screws

[6] Loosen Bracket 1 and Bracket 2 holding the cables to the PM Assembly using 3 mm Allen wrench and 2.5 mm
Allen wrench and move the blue ribbon cable and Ground Cable from the PM assembly.
Remove the Cable Brackets
Bracket 2

Bracket 1

[7] In order to be able to release the PM Assembly arm, first release the four screws retaining the Laser Board
bracket to the Linear Assembly.

6H4869 39
Release the Laser Board bracket side view

Laser Board bracket

attachment

Laser Board

[8] Remove the four screws that hold the PM Assembly Bracket Arm to the Linear Slide Assembly using a 3 mm
Allen wrench.
[9] Carefully remove the PM Assembly.
PM Assembly

Bracket Arm

Caution
Stand the PM Assembly on the wider end or on the side to prevent damage.

Replacing the PM Tube

[1] Install the 3.5 mm Bottom Bracket retaining screw, but do not tighten it yet.
[2] Install and leave loose the 3.5 mm right-side bracket retaining screw.
[3] Move the PM Tube forward towards the Drum by manually turning the lead screw until the screws line up with
the holes, and insert the retaining screws but do not tighten them.
[4] Insert the Scanning head alignment gauge with the narrow parts of the prongs between the PM tube and the
drum, hold the PM tube against the alignment gauge and tighten the screws.

40 6H4869
Service

Scanning head alignment gauge

Positioning the PM Tube with the scanning head alignment gauge

Alignment
gauge

[5] Move the Linear Assembly to the right until the gauge is released from between the PM Tube and the Drum.
[6] Reconnect the blue ribbon cable to the top of the PM Board.
[7] Install the blue ribbon cable and the Ground cable into the bracket and plastic clip on the PM Tube.
[8] Replace the brackets and plastic clip that holds the blue ribbon cable and the Ground cable to the PM Assembly.
Replace Brackets and Clips

[9] Reconnect the ground wire connector to the Slide body.

6H4869 41
[10] Check that: (in this order)
1. Scanner is switched OFF.
2. Safety Interlock Key is not in the Interlock.
3. Laser DIP Switch is switched ON.
[11] Install Scanner Cover.
[12] Install the Scanner Cover screws.
[13] Turn ON the Scanner.
[14] Perform Offset calibration and PM Gain calibration. (See “Offset Calibration” on Page 93 and “E Gain
Calibration Procedure” on Page 94)
[15] Perform the test procedure: after performing the Offset, EGain, and OCPC calibrations, perform a scan on a
phantom object.

42 6H4869
Service

Optical Head Assembly Replacement

Introduction
The Optical Head Assembly controls the Laser Beam. The Laser module beam illuminates the Phosphor Screen.
Optical Head Assembly

Optical Head
Assembly

Optical Head
Connector Bracket

Laser Board

Tools Required
• Replacement Optical Head Assembly
• 2.0 mm Allen wrench
• 2.5 mm Allen wrench
• 3.0 mm Allen wrench
• Scanning head alignment gauge

Removing the Optical Head Assembly

[1] Disconnect the Scanner from the main power.
[2] Bring the Optic Head to the right.
[3] In order to be able to release the Optical Head Assembly arm, first release the four screws retaining the Laser
Board bracket to the Linear Assembly.
Release the Laser Board bracket side view

Laser Board
bracket
attachment

Laser Board

[4] Disconnect: (in this order)

6H4869 43
• Encoder Reader cable CB0570710
• Disconnect the Ribbon Cable from the Driver. (Pull it out of the plastic holder.)
• Disconnect the Laser cable at the bracket and the Laser cable clamp and remove the 2.5 mm Allen screw
holding the cable bracket.
Optical Head Connector Bracket

3.0 mm screw

[5] Release the four 3.0 mm screws retaining the Optic Head bracket arm and remove the Optic Head. You can
reach the screws with a long wrench through the Linear Assembly end wall.
Wrench access through Linear Assembly end wall

44 6H4869
Service

Replacing the Optical Head Assembly

Optical Head

Note
Do not touch the blue surface or the stainless surface of the Optic Head.
[1] Install the Optic Head and insert the four M4 x 12 screws loosely.
[2] Insert the thin ends of the Alignment gauge prongs between the Optic Head and the drum and tighten the
screws.
Insert the scanning head alignment gauge

Scanning
head
alignment
gauge

Bracket arm screws

[3] Manually move the Linear Assembly to the left until the alignment gauge is released from between the Optical
Head and the Drum.
[4] Reconnect the Optical Head Connector bracket.
[5] Reconnect:
• Ribbon Cable to the Driver
• Encoder Cable to the Encoder
• Laser Board Cable to the Laser Board
[6] Install the Laser Board Bracket.
[7] Check that: (in this order)
1. Scanner is switched OFF.
2. Safety Interlock Key is not in the Interlock.
3. Laser DIP Switch is switched ON.
[8] Install Scanner Cover.
[9] Install the Scanner Cover screws.
[10] Turn ON the Scanner.
[11] Perform Offset calibration and PM Gain calibration and OCPC calibration procedures. (see “Offset Calibration”
on Page 93, “E Gain Calibration Procedure” on Page 94 and “OCPC Calibration” on Page 95)
[12] Perform the test procedure: after performing the calibrations, perform a scan on a phantom object.
6H4869 45
Lead Screw Replacement
Introduction
The Linear Slide Assembly moves the PM and the Laser within the Drum to read the Phosphor Screen.
There are two replacement procedures for the Linear Slide Assembly:
• Lead Screw Replacement
• Linear Motor Replacement (See “Linear Motor Replacement” on Page 49.)
Slide Assembly

Lead Screw

Linear Motor

Tools Required
• 1.5 mm Allen wrench
• 2.0 mm Allen wrench
• 2.5 mm Allen wrench

Removing the Linear Screw

[1] Disconnect the Scanner from the main power.
[2] Remove the Scanner cover.
[3] Move the scanning head to the middle of the drum.
Move the scanner head to the center

[4] Release the coupling screws that secures the leadscrew side using 1.5 mm Allen wrench. Check that the screw
is released by turning it while holding the motor.

46 6H4869
Service

Release the coupling

Coupling screw

[5] Release the four screws of the angular contact using a 2.0 mm Allen wrench.
Release the Angular Contact screws

Four angular
contact screws

[6] Release:
a. Two flexure screws on the inner bracket using a 1.5 mm Allen wrench.
b. One screw on the panel using a 2.5 mm Allen wrench.
Release the flexure screws

Two screws on inner

bracket

One screw on panel

6H4869 47
[7] Release the side wall screws.
Release the side wall screws

Side wall screws

[8] Move the scanning head together with the linear screw to the right.
[9] Carefully remove the linear screw by moving it to the left while holding the scanning head in its place. Slightly
rotate the flexure and the screw to let it pass freely though the scanning head base.

Replacing the Linear Screw

[1] Insert the new linear screw using the same technique used to remove the old one.

Caution
Do not damage the Linear Screw’s Teflon coating while inserting it!
[2] Install the left side wall and secure its screws.
[3] Install the flexure screws.
[4] Install the four angular contact screws.
[5] Install the coupling screw and fasten the nut.

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Service

Linear Motor Replacement

Introduction
The Linear Slide Assembly moves the PM and the Laser within the Drum to read the Phosphor Screen.
There are two replacement procedures for the Linear Slide Assembly:
• Lead Screw Replacement (See “Lead Screw Replacement” on Page 46.)
• Linear Motor Replacement

Tools Required
• 3.0 mm Allen wrench
• 2.0 mm Allen wrench
• 1.5 mm Allen wrench
• 0.89 mm Allen wrench

Removing the Linear Motor

[1] Disconnect the Scanner from the main power.
[2] Remove the Scanner Cover (see “Removing the Scanner Cover” on Page 19)
[3] Disconnect the motor flex cable.
Disconnect the Motor Flex cable

Motor Flex Cable

[4] Disconnect the Encoder cable.

[5] Release the two 2.0 mm Allen screws of the Encoder Reader connector and remove the Encoder Reader.
Remove the Encoder Reader

Encoder Reader
Allen screws

6H4869 49
[6] Release the two 1.5 mm Allen screws of the Linear Motor coupling. Check that the motor revolves freely and
independantly of the Lead Screw.
Loosen the Coupling Screws

[7] Release the two 3.0 mm retaining screws and remove the Linear Motor.
Release the Linear Motor Retaining screws

[8] Release the 0.89 mm Allen screw of the Encoder and remove the Encoder from the Linear Motor axis.
Remove the Encoder from the motor axis

Replacing the Linear Motor

[1] Install the old Encoder on the new Linear Motor. Before tightening the 0.89 mm Allen screw, position the
Encoder with a 1.5 mm gap between the Encoder and the motor body.. Use the 1.5 mm Allen wrench to set the
gap.
Install the old Encoder on the new Motor axis.

1.5 mm gap

50 6H4869
Service

[2] Install the Linear Motor on the scanner and secure the 3.0 mm Allen screws.
[3] Install the Linear Encoder Board to the Linear Slide.
[4] Secure the coupling screws.
[5] Attach the Encoder Reader. Make sure that the Reader is positioned in the center before fastening the 2.0 mm
Allen screws.
[6] Attach the Linear Motor flex cable.
[7] Perform this test procedure (1 of 2) before replacing the Scanner Cover:
(a) Go Settings>Diagnostics>Motion tab.
(b) Click the Linear Motor left and right arrows to move the slide from side to side.
(c) Check that the optical head moves smoothly and that the wires do not get stuck during movement.
Linear Slide Test

[8] Check that: (in this order)

1. Scanner is switched OFF.
2. Safety Interlock Key is not in the Interlock.
3. Laser DIP Switch is switched ON.
[9] Install Scanner Cover.
[10] Install the Scanner Cover screws.
[11] Turn ON the Scanner.
[12] Perform this test procedure (2 of 2) after replacing the Scanner Cover.
(a) Go Settings>Diagnostics>Motion tab.
(b) Click the Linear Motor left and right arrows to move the slide from side to side.
(c) Check that the optical head moves smoothly and that the wires do not get stuck during movement.
[13] Perform a flat field scan and check the Origin. If the image is not centered, performan Origin Calibration. (see
“Origin Calibration” on Page 92)
[14] After performing the Origin Calibration perform a flat field scan to verify that the calibration was successful.

6H4869 51
Roller Drive Motor Assembly Replacement
Introduction
The Roller Drive Motor Assembly pulls the Phosphor Screen from the cassette into the Drum.
Roller Drive Motor Assembly

Tools Required
• 3.0 mm Allen wrench
• 1.0 mm Allen wrench

Removing the Drive Roller Motor Assembly

[1] Disconnect the Scanner from the main power.
[2] Remove the Scanner Cover. (See “Removing the Scanner Cover” on Page 19.)
[3] Move the PM Assembly into the Drum.
Roller Drive Motor Connector

Screw

[4] Disconnect the white Roller Drive Motor Connector from the Connector Panel.

Note
There are two types of washers, flat and spring. The washers must be removed and installed in order.
[5] Remove the three 3.0 mm screws from the base of the Roller Drive Motor Assembly and pull back the Roller
Drive Motor Assembly.

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Roller Drive Motor Drive Disconnected

Motor Encoder
Board

[6] Disconnect the two connectors from the Motor Encoder Board.
Roller Drive Motor Assembly

Roller Motor Connector

Roller Motor Bracket

Motor Encoder Board

6H4869 53
Replacing the Roller Drive Motor
[1] Reconnect the two Motor Encoder Board connectors.
[2] Install the Roller Drive Motor. The Roller Drive Motor Cog Drive Mechanism must fit into the Drive Adapter.
Install the three 3.0 mm Allen Screws.
[3] Reconnect the white Roller Drive Motor connector to the Connector Panel.
[4] Test Procedure (1 of 2): Perform this test procedure before replacing the Scanner Cover.
(a) Go to Setup>Diagnostic>Motion and operate the rollers forward and backward (Load, Unload).
(b) Load a Cassette into the Scanner and check that the Scanner loads and unloads the Cassette correctly.
Operating the Roller Motor

[5] Check that: (in this order)

1. Scanner is switched OFF.
2. Safety Interlock Key is not in the Interlock.
3. Laser DIP Switch is switched ON.
[6] Install Scanner Cover.
[7] Install the Scanner Cover screws.
[8] Turn ON the Scanner.
[9] Test Procedure (2 of 2): Perform this test procedure: Load/unload a cassette a few times to verify that the rollers
are functioning properly.

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Loader Assembly Replacement

Introduction
The Loader Stepper Assembly extracts the screen from the cassette for insertion into the Drum.
Loader Pusher in position

Loader Pusher

Retainer screws

Tools Required
• 2.5 mm Allen wrench
• 2.5 mm x 100 mm cable ties
• Wire Cutters

Removing the Loader Assembly

[1] Disconnect the Scanner from the main power.
[2] Remove the Scanner Cover. (See “Removing the Scanner Cover” on Page 19.)
[3] Remove the Key Assembly and the Tray Assembly. (See “Removing the Key Assembly” on Page 70 and
“Removing the Tray Assembly” on Page 71
[4] Disconnect the Stepper Motor cable CB057022.
Disconnect sensor CB057040 from J508 on the Connector Panel.
[5] Remove the four screws that attach the Loader Assembly to the loader frame using the 2.5mm Allen wrench.
[6] Pull the Loader Assembly towards the front of the unit and carefully remove it from the unit. Be sure to remove
the cables carefully.

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Replacing the Loader Assembly
[1] Pass the Stepper Motor cables under the Drum.
[2] Install:
• Loader Assembly unit into the Motor Frame
• Four 2.5 mm screws, but do not tighten them.
[3] Reconnect the Sensor Cable to the Sensor Board and the Motion Cable to the Motion Board and fasten the
cable ties.
[4] Adjust the Loader Pusher position. See “Plate Pusher Adjustment” on Page 99
[5] Test Procedure (1 of 2): Perform this test procedure before replacing the Scanner Cover:
(a) Go to Setup>Diagnostic>Motion and operate the rollers forward and backward (Load, Unload).
Diagnostics Screen Loader Control

(b) Load a Cassette into the Scanner and check that the Scanner loads and unloads the Cassette correctly.
[6] Check that: (in this order)
1. Scanner is switched OFF.
2. Safety Interlock Key is not in the Interlock.
3. Laser DIP Switch is switched ON.
[7] Install Scanner Cover.
[8] Install the Scanner Cover screws.
[9] Turn ON the Scanner.
[10] Test Procedure (2 of 2): Perform this test procedure:
(a) Load/unload a cassette a few times to verify that the rollers are functioning properly.

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Laser Board Replacement

Introduction
The Laser Board activates the Optical Head Assembly.

Tools Required
• 2.5 mm Allen wrench

Removing the Laser Board

[1] Disconnect the Scanner from the main power.
[2] Remove the Scanner Cover. (See “Removing the Scanner Cover” on Page 19.)
[3] Disconnect the connectors on the Laser Board.
Laser Board Connectors

[4] Remove four 2.5 mm screws from the Laser Board, then remove the Laser Board.
Laser Board Screws

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Replacing the Laser Board
[1] Place the new Laser Board in position and return the four 2.5 mm screws.
[2] Reconnect the connectors on the Laser Board.

Laser Warning
See “Laser Safety Instructions” on Page 10.
[3] Perform this test procedure (1 of 3): Before installing the Scanner Cover, perform a scan. Make sure that the
Laser unit is functioning properly and that a steady beam is produced.
[4] Check that: (in this order)
1. Scanner is switched OFF.
2. Safety Interlock Key is not in the Interlock.
3. Laser DIP Switch is switched ON.
[5] Install Scanner Cover.
[6] Install the Scanner Cover screws.
[7] Turn ON the Scanner.
[8] Perform this test procedure (2 of 3): after installing the Scanner Cover, perform a scan. Make sure that the Laser
unit is functioning properly and that a steady beam is produced.
[9] Perform this test procedure (3 of 3): Perform a scan on a phantom object to see that the quality of the scan is
good.

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Power Supply Assembly Replacement

Introduction
The Power Supply Assembly distributes and converts main electricity to the Scanner.
Power Supply Assembly

Input 110/220 V

Power output modules

Tools Required
• 2.5 mm Allen wrench
• 3.0 mm Allen wrench
• 7.0 mm open-ended wrench

Removing the Power Supply Assembly

[1] Disconnect the Scanner from the main power.
[2] Disconnect the main supply cable from the Power Supply.
[3] Remove the Scanner Cover. (See “Removing the Scanner Cover” on Page 19)
[4] Release the Power Input Connector protection bracket using your thumb and fingers.
Power Input Connector Protection Bracket

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[5] Unscrew and release the three Power Input Connectors.

Note
There are three types of washers, flat, spring, and serrated locking. The washers must be removed and installed in
order.
Power Input Connectors

Screw

[6] Unscrew the bracket under the Power Input Connectors using a 2.5 mm Allen wrench and remove the bracket.
Release the bracket

[7] Remove the Output Terminal cover.

[8] Release the Output Terminal connectors and the black connector Bracket and move the cables aside.
Release the Output Terminal Connectors

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[9] Release the cables that are clipped onto the Power Supply Assembly.
Release the Clipped-on Cables

[10] Remove the five nuts holding the Power Supply Unit main bracket to the base of the Scanner using a 7 mm
open wrench.
Main Bracket Retainer Screws

[11] Slide the Power Supply Unit out of its location.

Replacing the Power Supply Assembly

[1] Install the new Power Supply Assembly and insert the five nuts retaining the main bracket to the base of the
Scanner.
Power Supply Assembly

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[2] Connect:
• Power output connectors
• Ground wire connectors
Connect Power Output Connectors

[3] Clip the cables back onto the Power Assembly bracket.
[4] Install the secondary bracket to the base of the Scanner.
[5] Reconnect the Input Power Connectors and install the connector protection bracket.
[6] Reconnect the main supply cable to the Power Supply.
[7] Perform the test procedures in the section below, before replacing the Scanner Cover.
[8] Check that: (in this order)
1. Scanner is switched OFF.
2. Safety Interlock Key is not in the Interlock.
3. Laser DIP Switch is switched ON.
[9] Install Scanner Cover.
[10] Install the Scanner Cover screws.
[11] Turn ON the Scanner.

Test Procedure

Laser Warning
When a service operation is taking place with the cover removed, disconnect the Laser according to the procedure
in “Removing the Scanner Cover” on Page 19. If the Laser must be activated during the service procedure, wear
protective safety glasses at all times.
[1] Turn the system on and perform a scan to check that all systems are functioning properly.

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Erase Lamps Assembly Replacements

Introduction
The Erase Lamps Assembly illuminates the Phosphor Screen to erase the image after it has been scanned, so the
screen is ready to be used again.

Tools Required
• 2.5 mm Allen wrench
• 3.0 mm Allen wrench
• 2.5 x 100 mm cable ties
• Wire Cutters

Removing the Erase Lamp Assembly

[1] Disconnect the Scanner from the main power.
[2] Remove the Scanner Cover (See “Removing the Scanner Cover” on Page 19.)
[3] Bring the Drive Head to the middle.
[4] Disconnect Cable CB000024 from the Erase Lamp Board. (J3, J4)
Disconnect Cable from

J4

J3

[5] Disconnect Connectors 3, 4, 5 and 6 from the Erase Lamp Inverter Board.
Disconnect Cable CB 00023

Con 3
Con 5
Con 4
Con 6

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[6] Remove the Erase Lamp cable from the cable holders and cut the wire ties holding the cable with the wire
bundles on the base of the Scanner.

Note
Do not release the cable from the cable holders on the Erase Lamp Assembly.
[7] Move the Optic Head all the way to the right.
[8] Remove the two 2.5 mm retaining screws from the left side of the Erase Lamp Assembly.
Erase Lamps Retaining Screws

Erase Lamp
Assembly Retainer
Bracket Lamp assy. bracket
retaining screws

[9] Remove the Erase Lamp Assembly retainer bracket from the left side.
[10] Pull the Erase Lamp Assembly out of the Drum from the left side of the scanner.

Replacing the Erase Lamps Assembly

[1] Install:
• Erase Lamps Assembly into the Drum; make sure that the pins on the right side fit into the bracket.
• Retainer bracket - slide it between the assembly side and the belt, then install the two 2.5mm Allen screws
holding it in position.
Erase Lamps Assembly

[2] Secure the cables with wire ties to the wire bundles and cable holders.
[3] Reconnect:
• Cable CB000023 to the Erase Lamp Inverter Board. (make sure to insert the connectors by number)
• Disconnect Cable CB000024 from the Erase Lamp Board. (J3, J4)

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Laser Warning
See “Laser Safety Instructions” on Page 10.
[4] Perform the following two test procedures before replacing the Scanner Cover:
(a) Perform a scan. check that all the motors are functioning properly.
(b) Go to Settings>Diagnostic>Erasing, activate each set of erase lamps and check that a current is
generated.
Diagnostic Erasing tab

[5] Check that: (in this order)

1. Scanner is switched OFF.
2. Safety Interlock Key is not in the Interlock.
3. Laser DIP Switch is switched ON.
[6] Install Scanner Cover.
[7] Install the Scanner Cover screws.
[8] Turn ON the Scanner.
[9] Perform this test procedure:
(a) Go to Settings>Diagnostics>Erase
(b) Activate Erase Lamps Group 1; check that the current reading is between 2800 mA and 3600 mA.

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Erase Lamps Fuse Replacement
Tools Required
Flat screwdriver

Procedure
[1] Remove the Scanner Cover according to the instructions in “Removing the Scanner Cover” on Page 19.
Location of Erase Lamps Fuses

[2] Locate the Fuse Housing and open the Fuse Housing Cup. Press and turn the Housing cup with the flat
screwdriver to release it .
[3] Remove the old fuse.
[4] Insert the new fuse.
[5] Check that: (in this order)
1. Scanner is switched OFF.
2. Safety Interlock Key is not in the Interlock.
3. Laser DIP Switch is switched ON.
[6] Install Scanner Cover.
[7] Install the Scanner Cover screws.
[8] Turn ON the Scanner.

Test Procedure
[1] Perform this test procedure:
(a) Go to Settings>Diagnostics>Erase
(b) Activate Erase Lamps Group 1; check that the current reading is between 2800 mA and 3600 mA. (See
Figure “Diagnostic Erasing tab” on Page 65)

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Erase Lamp Board Replacement

Introduction
The Erase Lamp Assembly illuminates the Phosphor Screen after the image has been transmitted to erase the image
so that the screen can be used again.

Tools Required
Allen 2.5 mm wrench

Removing the Erase Lamp Board

Caution
High Voltage! Do not proceed without disconnecting the Scanner from the Main Power.
[1] Disconnect the Scanner from the Main Power.
[2] Remove the Scanner Cover. (see “Removing the Scanner Cover” on Page 19).
[3] Disconnect all the connectors from the Erase Lamp Board.
Erase Lamp Board

Inverters

Retainer
screws

Connectors

[4] Remove the three 2.5 Allen screws from the Erase Lamp Board and remove the board.

Replacing the Erase Lamp Board

[1] Install the three retainer screws connecting the board to the drum.
[2] Reconnect the connectors. (Note that the connector numbers must be the same as the Con numbers)
[3] Perform this test procedure before connecting the Scanner Cover: Go to Settings>Diagnostic>Erasing;
activate Erase Lamps Group 1; check that the current reading is between 2800 mA and 3600 mA. (See Figure
“Diagnostic Erasing tab” on Page 65)
[4] Check that: (in this order)
1. Scanner is switched OFF.
2. Safety Interlock Key is not in the Interlock.
3. Laser DIP Switch is switched ON.
[5] Install Scanner Cover.
[6] Install the Scanner Cover screws.
[7] Turn ON the Scanner.

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Erase Lamp Inverter Board Replacement
Introduction

Tools required
Allen 2.5 mm wrench

Removing the Erase Lamp Inverter Board

Caution
High Voltage
[1] Disconnect the Scanner from the Main Power.
[2] Remove the Scanner Cover.
[3] Disconnect the connectors from the Inverter Board.
Erase Lamps Inverter Board

E
Erase
Erase lamps board

[4] Remove the four Allen screws from the Inverter Board and remove the board.

Replacing the Inverter Board

[1] Install the four Allen screws into the Inverter Board.
[2] Reconnect the connectors.
[3] Perform this test procedure before connecting the Scanner Cover: Go to Settings>Diagnostic>Erasing;
activate Erase Lamps Group 1; check that the current reading is between 2800 mA and 3600 mA. (See Figure
“Diagnostic Erasing tab” on Page 65)
[4] Check that: (in this order)
1. Scanner is switched OFF.
2. Safety Interlock Key is not in the Interlock.
3. Laser DIP Switch is switched ON.
[5] Install Scanner Cover.
[6] Install the Scanner Cover screws.
[7] Turn ON the Scanner.

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Key Assembly and Tray Assembly Replacement

Introduction

Laser Warning
When a service operation is taking place with the cover removed, disconnect the Laser according to the procedure
in “Removing the Scanner Cover” on Page 19. If the Laser must be activated during the service procedure, wear
protective safety glasses at all times.

The Key Assembly needs to be removed:

a. If it needs to be replaced.
b. To replace the Autoloop Solenoid Assembly.
c. To replace the LED Assembly.
d. To remove the Tray Assembly.
The Tray Assembly needs to be removed:
a. If it needs to be replaced.
b. To replace the Wo Sensor..
c. To replace the Bar Code Reader.
d. To replace:
• J512 - 15x30 Adapter Sensor
• J513 - Cassette Presence Sensor
• J514 - Cassette Lock Sensor
• J510 - Cover Sensor

Note
This subsection describes the removal and replacement of the assemblies and therefore some of the components
attached to them. The replacements of each of the individual components are described in the following subsections.

Tools Required
• 1.5 mm Allen wrench
• 2.5 mm Allen wrench
• 3.0 mm Allen wrench
• 2.5 x 100 mm cable ties
• Wire Cutters
• 7 mm socket wrench

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Removing the Key Assembly
[1] Disconnect the scanner from the main power.
[2] Remove the Scanner Cover. (See “Removing the Scanner Cover” on Page 19).
[3] Release the solenoid cable Plastic Ties and disconnect the solenoid connectors.
Solenoid Connector

[4] Remove the four 4.0 mm screws connecting the Key Assembly to the unit using a 3.0 Allen wrench.

Caution
First remove all four screws then pull the Key Assembly towards you before lifting it.
[5] Turn the Key Assembly over, release the plastic clip of the LED display board Cable and disconnect the LED
display board connector (CB 057011). The Key Assembly is now disconnected.

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Disconnect the LED connector

Removing the Tray Assembly

Note
This procedure can only be carried out after removing the Key Assembly according to the instructions in the previous
procedure, “Removing the Key Assembly” on Page 70
[1] Release the eight 4.0 mm Tray Assembly retainer screws using the 3.0 Allen wrench. Move the blue ribbon
cable aside and carefully remove the Tray from its position and turn up the front end in order to release the
connectors. (See “Underside of Tray Assembly” on Page 73)
Release the Tray Assembly retainer screws

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Remove two 4.0 x 20 mm screws from right side of Key Assembly

Remove two 4.0 x 20 mm screws from left side of Key Assembly

[2] Cut the cable ties under the Drum and disconnect the following connectors from the Connector Panel
• CB057045 from J514
• CB057044 from J512
• CB057056 from J513
Disconnect CB057012 (Bar Code Reader cable) from J6 on the Controller Board.
Disconnect Interlock Sensor and the Bar Code Reader (J6) from the underside of the Tray Assembly.
Disconnect the Ground wire nut between the Tray Assembly and the scanner bottom from the scanner bottom
using a size 7 spanner.

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Underside of Tray Assembly

[3] Remove the Tray Assembly carefully.

Important
To prevent damage guide the cables slowly and carefully underneath the Drum.

Replacing the Tray Assembly and the Key Assembly.

[1] Connect the Bar Code Reader and the Interlock Cover Sensor to the underside of the Tray Assembly.
Connect the Ground cable.
Guide the sensor cables under the drum and connect J6, J512, J513, and J514 sensors to the Controller Board
and Connector Board.
[2] Insert the Tray Assembly into its position. The flap under the assembly must fit in behind the body wall. Install
the Tray Assembly screws.
[3] Connect the LED cable to the Display Board and install the Key Assembly.
[4] Perform Step 1 and Step 2 in the test procedures in the section below, before replacing the Scanner Cover.
[5] Check that: (in this order)
1. Scanner is switched OFF.
2. Safety Interlock Key is not in the Interlock.
3. Laser DIP Switch is switched ON.
[6] Install Scanner Cover.
[7] Install the Scanner Cover screws.
[8] Turn ON the Scanner.
[9] Perform Step 3 in the test procedures in the section below.

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Test Procedure

Laser Warning
When a service operation is taking place with the cover removed, disconnect the Laser according to the procedure
in “Removing the Scanner Cover” on Page 19. If the Laser must be activated during the service procedure, wear
protective safety glasses at all times.
[1] Before installing the Scanner Cover go to Settings> Diagnostics>Motion tab.
Diagnostic Motion Tab

[2] Load/unload a screen a few times using the diagnostic controls, and check to see that the Indicator lights
switch on and off according to the position of the screen. Pay attention to the following:
(a) That there is no unusual noise during the process.
(b) That the screen is unloaded all the way into the cassette.
(c) That the screen is loaded/unloaded straight.
[3] After installing the Scanner Cover load/unload a screen a few times using the diagnostic controls, and check to
see that the Indicator lights switch on and off according to the position of the screen. Pay attention to the
following:
(a) That there is no unusual noise during the process.
(b) That the screen is unloaded all the way into the cassette.
(c) That the screen is loaded/unloaded straight.

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Right and Left Limit Sensors Replacement

Introduction

Laser Warning
When a service operation is taking place with the cover removed, disconnect the Laser according to the procedure
in “Removing the Scanner Cover” on Page 19. If the Laser must be activated during the service procedure, wear
protective safety glasses at all times.
The Left and Right Limit Sensors control the maximum left/right (X-axis) movement of the Linear Motor of the PM
mounted on the Slide.

Note
The Sensor Bracket Head must be adjusted so the Sensor Screen is in the middle of the Sensor Bracket, with equal
spacing between the two sides of the Sensor Screen and the Bracket.
Left and Right Limit Sensors

Tools Required
• 2.0 mm Allen wrench
• 2.5 x 100 mm cable ties
• Wire Cutters

Removing the Right Limit Sensor

[1] Disconnect the Scanner from the main power.
[2] Remove the Scanner Cover. (See “Removing the Scanner Cover” on Page 19.)
[3] If necessary move the Laser Board to the left to expose the Right Limit Sensor.
[4] Mark the position of the sensor on the bracket.
[5] Disconnect the Right Limit Sensor cable from the Sensor Board.

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Sensor Board

[6] Remove the two 2.0 mm retaining screws from the Sensor, and release the Sensor from the Sensor Bracket.
Sensor Bracket

Replacing the Right Limit Sensor

[1] Install the Right Limit Sensor into the Sensor Board.
[2] Reconnect the Sensor to the Sensor Bracket according to the marking made during the removal procedure, and
install the two 2.0 mm retaining screws.
[3] Perform the test procedures in the section below, before replacing the Scanner Cover.
[4] Install the Scanner Cover.

Removing the Left Limit Sensor

[1] Disconnect the Scanner from the main power.
[2] Remove the Scanner Cover. (See “Removing the Scanner Cover” on Page 19.)
[3] Mark the position of the sensor on the bracket.
[4] Disconnect the Left Limit Sensor cable from the Sensor Board.
[5] Remove the two 2.0 mm retaining screws from the Sensor Bracket and remove the Sensor from the Bracket.

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Replacing the Left Limit Sensor

[1] Install the Left Limit Sensor into the Sensor Board.
[2] Reconnect the Sensor to the Sensor Bracket according to the marking made during the removal procedure,
and install the two 2.0 mm retaining screws.
[3] Perform the test procedures in the section below, before replacing the Scanner Cover.
[4] Check that: (in this order)
1. Scanner is switched OFF.
2. Safety Interlock Key is not in the Interlock.
3. Laser DIP Switch is switched ON.
[5] Install Scanner Cover.
[6] Install the Scanner Cover screws.
[7] Turn ON the Scanner.
[8] Perform an Origin Calibration. (See “Origin Calibration” on Page 92)

Test Procedure

Laser Warning
When a service operation is taking place with the cover removed, disconnect the Laser according to the procedure
in “Removing the Scanner Cover” on Page 19. If the Laser must be activated during the service procedure, wear
protective safety glasses at all times.
[1] Before installing the Scanner Cover, confirm that the Left or Right Limit Sensor functions properly:
(a) Go to Settings>Diagnostics>Motion.
(b) In the Linear Motor section, click << or >> to activate the Linear Motor.
(c) The Carrier begins to move, and should enter the sensor area causing the indicator light to illuminate.
Diagnostic Motion tab

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Autoloop Solenoid Replacement
Introduction
If an error message appears regarding the Auto-loop solenoid, or it is not functioning correctly, perform the electrical
test and mechanical adjustment described in “Auto-loop Solenoid Adjustment” on Page 97 to determine the source
of the problem or resolve it, before replacing the solenoid.

Tools Required
• Phillips screwdriver
• Long nose plier
• 1.5 mm Allen wrench
• 2.5 mm Allen wrench
• Wire Cutters

Removing Solenoid
[1] Remove the Key Assembly. (See “Key Assembly and Tray Assembly Replacement” on Page 69)
[2] Release the cable tie on the underside of the Key Assembly with the Phillips screwdriver.
Solenoid

Solenoid Holder screws

Solenoid sensor

Solenoid

Cable tie

Solenoid connector

Solenoid sensor connector

[3] Release the Solenoid sensor connector and the Solenoid connector from the top side of the Key Assembly
using long nosed plier and then remove the connectors from the underside of the Assembly.
[4] Remove the two Solenoid Holder retainer screws from the Solenoid using the 2.5 mm Allen wrench.
Remove the two retainer screws from the solenoid sensor using the 1.5 mm Allen wrench.

Replacing the Solenoid

[1] Install the Solenoid and the solenoid connector on the bottom of the Key Assembly.
[2] Reinsert the connectors into the Key Assembly by pushing them into the openings in the assembly from the
underside of the assembly.
[3] Install the cable tie on the underside of the Key Assembly.
[4] Install the Key Assembly as outlined in “Replacing the Tray Assembly and the Key Assembly.” on Page 73

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[5] Before installing the Scanner Cover, adjust the Solenoid position according to “Auto-loop Solenoid Adjustment”
on Page 97 and perform Step 1 of the test procedure below.

Test Procedure

Laser Warning
When a service operation is taking place with the cover removed, disconnect the Laser according to the procedure
in “Removing the Scanner Cover” on Page 19. If the Laser must be activated during the service procedure, wear
protective safety glasses at all times.
[1] Before installing the Scanner Cover, go to Settings>Diagnostics. Click on Loop Solenoid to check that it is
functioning properly.
Loop Solenoid Activator

[2] Perform the Test Procedure outlined in Key Assembly and Tray Assembly Replacement “Test Procedure” on
Page 74

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LED Indicator Replacement
Introduction

Laser Warning
When a service operation is taking place with the cover removed, disconnect the Laser according to the procedure
in “Removing the Scanner Cover” on Page 19. If the Laser must be activated during the service procedure, wear
protective safety glasses at all times.

Tools Required
• 3.0 mm Allen wrench

Removing the LED Indicator unit

[1] Perform Step 1 to Step 4 of “Removing the Key Assembly” on Page 70.
[2] Turn the Key Assembly over, release the plastic clip on the cable of the LED sensor and disconnect the LED
connector.
[3] Release the four LED Indicator retainer screws using the 3mm Allen wrench.
LED Assembly

Replacing the LED Indicator unit

[1] Install the four LED Indicator unit retainer screws.
[2] Install the LED connector and the plastic clip holding it in place.
[3] Reassemble the Key Assembly according to the procedure outlined in “Replacing the Tray Assembly and the
Key Assembly.” on Page 73

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LED Assembly Test Procedure

Laser Warning
When a service operation is taking place with the cover removed, disconnect the Laser according to the procedure
in “Removing the Scanner Cover” on Page 19. If the Laser must be activated during the service procedure, wear
protective safety glasses at all times.
[1] Perform the Test Procedure outlined in Key Assembly and Tray Assembly Replacement “Test Procedure” on
Page 74
[2] While performing the test procedure check that the LED Indicator is functioning according to it’s definitions.
The LED indicator can appear green or orange, the color can be blinking or steady.
The colors indicate the following

System Status LED

Powering up and Homing Orange
Ready for Scan Green
Scanning Green blinking
Error Orange blinking

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Bar Code Reader Replacement
Introduction

Laser Warning
When a service operation is taking place with the cover removed, disconnect the Laser according to the procedure
in “Removing the Scanner Cover” on Page 19. If the Laser must be activated during the service procedure, wear
protective safety glasses at all times.

Tools Required
• 2.5 x 100 mm cable ties
• 2.5 mm Allen wrench
• Wire Cutters

Removing the Bar Code Reader

[1] Remove the Key Assembly. (See “Key Assembly and Tray Assembly Replacement” on Page 69)
[2] Release the Tray Assembly. (See “Key Assembly and Tray Assembly Replacement” on Page 69 Step 1.
[3] Disconnect the Bar Code Reader cable (CB057012 from J6 on the Controller Board.
Loosen the retainer screws holding the Bar Code Reader to the bracket using 2.5 mm Allen wrench and remove
the Bar Code Reader.
Bar Code Reader

Replacing the Bar Code Reader

[1] Install the Bar Code Reader into the bracket and tighten the retainer screws.
[2] Connect the Reader cable (CB057012) to J006 on the Controller Board.
[3] Reassemble the Tray Assembly according to the procedure outlined in “Replacing the Tray Assembly and the
Key Assembly.” on Page 73).
[4] Reassemble the Key Assembly according to the procedure outlined in “Replacing the Tray Assembly and the
Key Assembly.” on Page 73)

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[5] Check that: (in this order)

1. Scanner is switched OFF.
2. Safety Interlock Key is not in the Interlock.
3. Laser DIP Switch is switched ON.
[6] Install Scanner Cover.
[7] Install the Scanner Cover screws.
[8] Turn ON the Scanner.

Bar Code Test Procedure

Laser Warning
When a service operation is taking place with the cover removed, disconnect the Laser according to the procedure
in “Removing the Scanner Cover” on Page 19. If the Laser must be activated during the service procedure, wear
protective safety glasses at all time.
[1] Perform the Test Procedure outlined in Key Assembly and Tray Assembly Replacement “Test Procedure” on
Page 74.
[2] Both before and after installing the Scanner Cover, while performing the Test Procedure as outlined in Key
Assembly and Tray Assembly Replacement “Test Procedure” on Page 74, load cassettes of all sizes and make
sure that the Bar Code Reader reads them correctly.

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Cassette Status Sensors Replacement
Introduction

Laser Warning
When a service operation is taking place with the cover removed, disconnect the Laser according to the procedure
in “Removing the Scanner Cover” on Page 19. If the Laser must be activated during the service procedure, wear
protective safety glasses at all times.

Tools Required
• 2.5 x 100 mm cable ties
• 2.5 mm Allen wrench
• Wire Cutters

Removing the Cassette Status Sensors

[1] Remove the Key Assembly.
[2] Remove the Tray Assembly.
[3] Remove the sensor that needs to be replaced:
Cassette in place sensor J513
Cassette lock sensor J514
Cassette Status Sensors

J513

J514

Replacing the Cassette Status Sensors

[1] Install the sensor(s) that need to be replaced.
[2] Check that: (in this order)
1. Scanner is switched OFF.
2. Safety Interlock Key is not in the Interlock.
3. Laser DIP Switch is switched ON.
[3] Install Scanner Cover.
[4] Install the Scanner Cover screws.
[5] Turn ON the Scanner.

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Service

Cassette Status Sensors Test Procedure

Laser Warning
When a service operation is taking place with the cover removed, disconnect the Laser according to the procedure
in “Removing the Scanner Cover” on Page 19. If the Laser must be activated during the service procedure, wear
protective safety glasses at all times.
[1] Perform the Test Procedure outlined in Key Assembly and Tray Assembly Replacement “Test Procedure” on
Page 74.
[2] Both before and after installing the Scanner Cover, while performing the Test Procedure as outlined in Key
Assembly and Tray Assembly Replacement “Test Procedure” on Page 74, load cassettes of all sizes and make
sure that the Cassette Status Sensors read them correctly.

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W0 Sensor Replacement
Introduction

Laser Warning
When a service operation is taking place with the cover removed, disconnect the Laser according to the procedure
in “Removing the Scanner Cover” on Page 19. If the Laser must be activated during the service procedure, wear
protective safety glasses at all times.

Tools Required
• 2.5 x 100 mm cable ties
• 2.5 mm Allen wrench
• Wire Cutters

Removing W0 Sensor
[1] Remove the Key Assembly. (See “Key Assembly and Tray Assembly Replacement” on Page 69)
[2] Remove the Tray Assembly. (See “Key Assembly and Tray Assembly Replacement” on Page 69)
[3] Remove the W0 Sensor (J511).
W0 Sensor

J511

Replacing the W0 Sensor

[1] Install the W0 Sensor.
[2] Reconnect the Tray Assembly.
[3] Reconnect the Key Assembly.
[4] Perform the test procedures in the section below.

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Service

W0 Sensor Test Procedure

Laser Warning
When a service operation is taking place with the cover removed, disconnect the Laser according to the procedure
in “Removing the Scanner Cover” on Page 19. If the Laser must be activated during the service procedure, wear
protective safety glasses at all times.
[1] Go to Settings> Diagnostics>Motion tab.
Motion tab

[2] Load/unload a screen a few times using the diagnostic controls, and check to see that the W0 Indicator lights
up and switches off according to the position of the screen. Pay attention to the following:
(a) That there is no unusual noise during the process.
(b) That the screen is unloaded all the way into the cassette.
(c) That the screen is loaded/unloaded straight.

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Z0 Sensor Replacement
Introduction

Laser Warning
When a service operation is taking place with the cover removed, disconnect the Laser according to the procedure
in “Removing the Scanner Cover” on Page 19. If the Laser must be activated during the service procedure, wear
protective safety glasses at all times.

Tools Required
• 2.5 x 100 mm cable ties
• 2.5 mm Allen wrench
• Wire Cutters

Removing the Z0 Sensor

[1] Disconnect the Scanner from the main power.
[2] Remove the Service Panel and Scanner Cover. (See “Removing the Scanner Cover” on Page 19.)
Z0 Sensor

Z0 Sensor

[3] Reveal the Z0 Sensor on the back of the Drum. (See Figure “Z0 Sensor” on Page 88.)
[4] Disconnect the cable from the Sensor Board (J505).
[5] Remove the two 1.5 mm retaining screws from the sensor, and remove the Sensor from the Slide.

Replacing the Z0 Sensor

[1] Install the Z0 Sensor on the back of the Drum, and loosely install the two 1.5 mm retaining screws.
[2] Slide the Sensor up or down till the screen is in the middle of the bracket.
[3] Reconnect the Sensor Connector.
[4] Perform the test procedures in the section below, before replacing the Scanner Cover.
[5] Check that: (in this order)
1. Scanner is switched OFF.
2. Safety Interlock Key is not in the Interlock.
3. Laser DIP Switch is switched ON.
[6] Install Scanner Cover.
Service

[7] Install the Scanner Cover screws.

[8] Turn ON the Scanner.

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Test Procedure

Laser Warning
When a service operation is taking place with the cover removed, disconnect the Laser according to the procedure
in “Removing the Scanner Cover” on Page 19. If the Laser must be activated during the service procedure, wear
protective safety glasses at all times.
[1] Go to Settings> Diagnostics>Motion tab.
Diagnostic Motion Tab

[2] Load/unload a screen a few times using the diagnostic controls, and check to see that the Zo Indicator lights
up and switches off according to the position of the screen. Pay attention to the following:
(a) That there is no unusual noise during the process.
(b) That the screen is unloaded all the way into the cassette.
(c) That the screen is loaded/unloaded straight.
[3] Move the Screen Guide up and down and check that the Z0 light in the “Diagnostics” screen turns on and off.
Calibrations

Section 4: Calibrations

Introduction

• There are four parameters that need to be calibrated in the PoC CR 360. The unit is calibrated at the factory
before it is shipped. Calibration is necessary after replacing or re-installing certain components, as detailed in the
replacement procedures themselves.
• A red X next to a de-activated date box indicates that the system is not calibrated. (In place of the green check-
mark)
• The green check-mark next to the date box indicates that the system is calibrated,
• The date indicates the date that the calibration took place.
• If a calibration procedure does not succeed, repeat the procedure.

Calibration tab - not calibrated

Equipment Required
• Calibrated Dosimeter
– Dose Range from <0.1 mR to >10 mR.
– Precision 5%.
• Rectangular plates for X-ray filtration.
– 0.5 mm Copper
– 1.0 mm Aluminum
• Lead sheet or lead apron (use the lead apron throughout the test to avoid backscatter)
• Calibration Results Report See “Calibration Results Report” on Page 155.

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Origin Calibration
The Origin calibration determines the starting point of a scanning procedure (x,y coordinates).
Origin calibration must be performed after replacing the Linear Slide, Optical Head or the Linear Limit (Origin)
sensors.
[1] Make a 10 mR exposure of 14 x 17 in. flat field.
(a) Settings: 80 kVp, 40 mAs, SID=200
(b) Filters: 0.5 mm Copper and 1.0 mm Aluminim on the tube exit.
(c) Adjust the SID to measure exposure of 10 mR on screen.

Origin Calibration settings required

[2] In the Setup tab, check 16-bit Image.
[3] Check Set Origin in the Calibration tab.
[4] Insert the cassette into the scanner and click [OK]; the system performs the calibration automatically.
[5] Wait for the following screen message to appear.

Origin calibration results

Click [OK]. Verify that the green check mark appears next to the Set Origin window in place of the red cross.

Origin Calibration performed

[6] Record the results in the Calibration Report. (typical results: x=0, y=530)

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Calibrations

Offset Calibration
The Offset Calibration can be performed only if the Origin parameter is calibrated.
The Offset Calibration is required to set the zero level required to convert output signals from Analog to Digital
signals. This auto zero process determines the noise level before any image acquisition and provides the appropriate
offset.
[1] In the Setup tab, check 16-bit Image.
[2] In the Calibration tab, check Offset and click [Start].
[3] A message appears asking you to insert a 14” x 17” cassette.

Insert cassette message

Click [OK] and insert an erased cassette into the scanner.
[4] The system performs an erasing procedure and reloads the cassette.
The Offset calibration is performed.
[5] When the Offset calibration is complete successfully, a message appears showing the calibration results.

Offset calibration results

[6] Click [OK] to return to the Calibration tab. Verify that the Set Offset is marked witha green check sign.
[7] Record the results in the Calibration Report.

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Electronic Gain Calibration
Purpose
The Gain Calibration can be performed only if the Origin and Offset parameters are calibrated.
The Gain Calibration process’s purpose is to set the internal electronic gain. The electronic gain is tuned using 10mR
exposure to get target code value of 48,000 (16,000 counts). In log-space it is equivalent to APV of 3,000. The PMT
high-voltage is kept at fixed value and electronic gain is tuned slightly in the nominal value proximity. In this test a
12-bit raw image should be inspected (AR folder image).

E Gain Calibration Procedure

[1] In the Calibration tab, check Set E-Gain and click [Start].

Check E-Gain
[2] Make a 10 mR exposure of 14 x 17 in. flat field according to the values presented in the screen message that
appears.
(a) Settings: 80 kVp, 40 mAs, SID=200
(b) Filters: 0.5 mm Copper and 1.0 mm Aluminim on the tube exit.
(c) Adjust the SID to measure exposure of 10 mR (±0.2 mR) on screen.
Click [OK] to continue or [Cancel] to stop the process and return to the main window.
[3] Wait five minutes, then insert the cassette into the scanner and click [OK]; the screen scanning begins.
[4] When the scanning procedure is complete, the cassette is ejected and a screen message appears with the
calibration results. Verify that Set E-Gain is marked witha green check sign.

[5] Record the results in the Calibration Report.

Important
Before you continue to the next step, manually erase the cassette.

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Calibrations

OCPC Calibration
Purpose
Every optical collector has its own unique profile (signature) along the scan line. During this process an algorithm is
applied to compensate for the collector profile and to flatten the flat field.
In this test, 12 bit raw image should be inspected (AR folder image).

Procedure
[1] In the Calibration tab, check 14 x 17 HS, and click [Start].

Check 14 x 17 HS
[2] Make a 10 mR exposure of 14 x 17 in. cassette according to the values presented in the screen message that
appears.
(a) Settings: 80 kVp, 40 mAs, SID=200
(b) Filters: 0.5 mm Copper and 1.0 mm Aluminim on the tube exit.
(c) Adjust the SID to measure exposure of 10 mR (±0.2 mR) on screen.
Click [OK] to continue or [Cancel] to stop the process and return to the main window.
[3] Insert the cassette into the scanner and click [OK]; the screen scanning begins.
[4] When the scanning procedure is completed, the cassette is ejected and a screen message appears:

OCPC was completed successfully

[5] Click [OK] and return to the Callibration tab window. Verify that 14 x 17 HS is marked witha green check sign.
[6] Repeat the procedure on three types of cassettes:
• 14 x 17 HR
• 8 x 10 HR
• 10 x 12 HR

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[7] Record the results in the Calibration Report.

Calibration tab - fully calibrated

Note
When the system is ready for clinical use, verify that the 16-bit option in the Setup tab is un-checked.

96 6H4869
Adjustments

Section 5: Adjustments

Auto-loop Solenoid Adjustment

Introduction
The following error message appears if the mechanism is in need of adjustment.
Loop solenoid error message

The adjustment procedure is comprised of two sub-procedures which are intended to attain the correct functioning
of the solenoid during its action:
• Electrical test (coil resistance) of the solenoid connector terminals. If this test fails, replace the solenoid on the
key assembly. (See “Autoloop Solenoid Replacement” on Page 78). If the test succeeds, proceed to the solenoid
adjustment procedure.
• Solenoid adjustment procedure.

Required Equipment
Digital Voltmeter
2.5 mm Allen wrench

Adjustment Procedure
Electrical Test
[1] Remove the scanner cover in order to reach the auto-loop connectors.
[2] Using the DVM check the solenoid resistance on J212. The resistance value between the terminals should be
5.8 - 5.9 ±10% ohm.
Resistance measuring points on Auto-loop assembly

6H4869 97
If the resistance values are incorrect, replace the solenoid.
If the values are correct and the solenoid is still not operating, perform the following check:
[3] Go to Technician>Settings>Diagnostics mode and measure the voltage peak during operation. The voltage
should peak to 24 VDC for approximately 1.5 seconds.

Mechanical Adjustment Procedure

[1] Loosen two Auto-loop solenoid retaining screws with a 2.5 mm Allen wrench.
Release Auto-loop retaining screws

Auto-loop assembly
retaining screws

[2] Push the solenoid until the fork touches the plastic, then secure the screws.
Adjust the solenoid position

Push until the fork touches the plastic

[3] Move the fork to see that the sensor flag moves freely.
[4] Check that when the solenoid is in front position the sensor flag “closes” the sensor.

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Adjustments

Plate Pusher Adjustment

Tools Required
Trolley Roller Gauge 0.3 mm and 0.4 mm (SK000024)
2.5 mm Allen wrench
Trolley Roller Gauge

Plate Pusher Adjustment

[1] Go to Settings>Diagnostics tab and move the Loader to its back position..
[2] Remove the Scanner cover and follow the Key Assembly Removal instructions in “Key Assembly and Tray
Assembly Replacement” on Page 69
[3] Insert the two sides of the Trolley Roller Gauge into the tray entrance so that it will be between the pusher and
theroller. The Go side (0.3mm) should enter the gap smoothly, the No Go side (0.4 mm) should not enter.
Inserting the Trolley Roller Go

[4] If the Pusher height is incorrect, remove the Tray, loosen the motor frame retainer screws and adjust the frame
position as necessary. (See “Loader Assembly Replacement” on Page 55)
[5] Repeat Step 3 to verify adjustment.

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Preventative Maintenance

Section 6: Preventative Maintenance

Cleaning the Rollers

The Roller Cleaning Cycles
The roller-cleaning device enables you to clean the rollers that feed the storage phosphor screen from the cassette
into the scanner. Clean the rollers periodically to remove dust and small particles.
Every 1,000 scanning cycles you will receive the following reminder to clean the rollers.
Roller Cleaning Reminder

Cleaning the rollers resets the roller cleaning counter; the message will appear after 1,000 cycles.
If you do not clean the rollers the reminder message will appear every 100 scanning cycles.

Important
Not cleaning the rollers periodically will reduce the image quality.

The Roller Cleaning Procedure

The cleaning device includes the following items:
• Cleaning Tray
• Cleaning Plate with adhesive strips inside a protective envelope
[1] Remove any cassettes and screens from the scanner.
[2] Start the Kodak QC software
[3] In the Kodak QC main screen, select Settings>User tab.
Kodak QC Main Screen

6H4869 101
[4] Click the Prepare button in the Maintenance subsection next to “Roller Cleaning”.
User tab

[5] The following message appears, click [OK] to continue.

Insert the Cleaning Tray message

[6] Insert the Cleaning Tray into the unit tray. Make sure it locks into place.
Insert the Cleaning Tray

14
14 x17
x1
4

11 8x
x1
4 10 10
24 x12
x3
0

8x
10 10
24 x12
x3
0
11
x1
4
14
14 x17
x1
4

102 6H4869
Preventative Maintenance

[7] Place the cleaning plate on the tray. Make sure the cleaning plate is placed in the correct direction, as specified
on the plate.
Remove the protective paper from the cleaning plate to expose the adhesive.
Removing the Protective Strips

8x1
10 0
24 x12
x3
0
11
x1
4
14
14 x17
x1
4

[8] Click OK.

[9] While holding onto the plate, push the plate gently into the scanner until the rollers start to pull it into the scanner.
It should go in almost entirely, with approximately a quarter of the plate remaining outside.
Inserting the Cleaning Plate

14
14 x17
x1
4

11 8x1
x1 10 0
4
24 x12
x3
0

8x1
10 0
24 x12
x3
0
11
x1
4
14
14 x17
x1
4

[10] The system ejects the Cleaning Plate and the Cleaning Tray automatically.

Note
It is recommended to perform the Cleaning procedure three times.

6H4869 103
Dismissing Roller Cleaning Reminder
To prevent the roller cleaning reminder from appearing every 100 cycles, click the Dismiss button on the User
screen.

The following message appears; click OK to dismiss the message or Cancel to return to the User screen.
Roller cleaning dismiss message

Important
Not cleaning the rollers periodically will reduce the image quality.

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Preventative Maintenance

Cleaning the Phosphor Screens

General
Failure to routinely clean the screens with a recommended solution may create the following result:
• The screen may not move smoothly from the cassette into the reader, causing an error message.
• The screen may not fully return to the cassette at the end of the cycle, preventing the cassette from latching; no
error message appears.
• Artifacts on radiographs.

Cleaning the Phosphor Screens

• Refer to Screen and Cassette Cleaning Instructions Sheet.
• Your system will issue a warning periodically reminding you to clean the phosphor screens.

Cleaning the Scanner

Clean the outer surfaces only with water using a soft, lint-free cloth. Dampen the cloth, then wipe the outer surfaces
lightly.

Caution
Do not use alcohol or alcohol-based products to clean any of the scanner components.

6H4869 105
Key Operator Settings

Section 7: Key Operator Settings

The advanced settings wrench is used to access advanced features of the QC and CR software. Available tabs
depend on the user’s designation. (See “Admin Tab” on Page 120)

Accessing Advanced Settings

To enter Advanced Settings, click on the Settings button on the User tab.
When an Operator level User clicks on the Settings button, a dialog box opens with three options: Settings,
Annotation Tool and Procedure Mapping.

Settings enables two options for the Operator: About tab and User tab.

When a Key Operator or a Full Service Operator clicks on the Settings button, the dialog box opens four options:
Settings, Annotation Tool, Procedure Mapping and DICOM Settings.

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User Tab
The User Tab is accessible by all user levels. It contains parameters that may be set for local clinical preferences:
birth date format, the default screen that opens when the interface is opened, patient detail field settings, and which
display tags can be used. In addition the roller cleaning procedure is initiated in the User tab.
User Tab

3
1 2 14

5
6 8 15

10 11

12 13 16 17 18

# Component Description
1 Prepare Click to commence Roller Cleaning. Refer to “Cleaning the Rollers” on
Page 101”
2 Dismiss Defer Roller cleaning after receiving message to perform the procedure. Refer
to “Cleaning the Rollers” on Page 101
3 Default Patient Screen Determines whether Manual or MWL patient list will be the default display.
MWL is usually set as default.
MWL - Operator chooses from patient list.
Manual mode -Operator enters the patient details
4 Birth Date format Select the preferred format
5 Delete patient from When checked, the patient is automatically deleted from the Manual Patient list
manual list after scan after scanning. If not selected, the operator will need to manually delete patient
names from the Manual patient list periodically.

108 6H4869
Key Operator Settings

# Component Description
6 Display cassette size When checked the Cassette Size button will be displayed on the scan screen
button and the operator can select the cassette size. If not checked, the Cassette Size
button will appear only if there is a problem with the barcode reader.
7 Burn Media This option is for the Burn CD/DVD from Image Storage. Choose between CD
and DVD writing. For DVD option, Nero software must be installed.
8 Log Files View, Clear, and Save system Log files.
View: opens the Log File drop down list.
Clear: saves the present Log File in “Archive Log Files” directory and
creates a new Log File list.
Save: retains exisitng Log file and saves it to the selected file location.
Full Service operator can delete log files.
9 Open printers dialog When checked allows the operator to choose different printers.
before printing
10 SMPTE image Loads a grayscale SMPTE screen image for a screen quality check.
11 Collect System Save system information for problem analysis.
Information
12 Keyboard Activates on-screen virtual keyboard.
13 Reboot Switches the system OFF and ON.
14 Determining mandatory Determine which fields will appear on manual patient selection screen.
and optional Patient Mandatory Patient Details:
Details
• Have a red asterisk to the right of the field name.
• Are displayed in red letters on the Manual Patient Entry.
• Last Name, First Name, and ID are defaults and cannot be trasnsferred
from the mandatory list.
• Other details may be set as mandatory.
To transfer a patient details between the mandatory and optional lists:
• Select the patient detail.
• Click the arrow symbol >> or << to move the detail to the opposite list.
15 Display tags Select which tags (values) will appear on the image window after scan.
16 Cancel Cancel all changes made on the screen.
17 Apply Save all changes made on the screen.
18 OK Closes the User tab; if unsaved changes were made, a pop-up will prompt user
to save or cancel the changes.

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Setup Tab
The Setup tab is used to enable or disable certain applications. It can be accessed by both the Key Operator and the
Full Service level Operator.
Setup Tab

1 7 8

q u s 9

2 i 10
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o
4

e a 12
5

r 6

d
t y
f g
# Component Description
1 Scan Mode Set Scan Mode to Scan for normal scanning of cassettes. Demo can be selected
when you want to simulate a scan that displays example images. No cassette is
required in Demo mode; the images are located in C:\Program
Files\Kodak\KodakQC\CR 360\Demo Images folder.
2 Image options Determines which image processing options will be integrated into the scanned image.

Kodak Image Processing is a mandatory image enhancement tool which includes six
different looks. “Looks” are determined in the Anatomical tab.
Black Surround activates automatic detection of the collimation regions and surrounds
them with black borders. Default state is checked.
Multi-exposure on a single screen displays all sub-image fields and black-masks the
collimation. Default state is unchecked.
Grid Suppression applies an algorithm to remove grids lines caused by using
stationary grid. Grid Suppression algorithm requires 103 lp/mm. Default state is
checked.
16-bit image will save the raw unprocessed images as a 16 bit image in C:\Program
Files\Kodak\KodakQC\Images\Linear Images. Service use only)
Framing removes the white screen overscan. Default state is checked.
OCPC corrects for Collector Profile (uniformity). It can be activated if Framing is
activated. Default state is checked.

110 6H4869
Key Operator Settings

# Component Description
3 Scan options Auto erase after scan erases the cassette after each scan. Default state is
checked.
Auto scan initiates a scan automatically when scan prerequisites have been met.
Default state is unchecked.
For Auto-scan to be performed, the following should be done:
• Patient details entered.
• Cassette loaded.
• Body part and sub-part selected.
4 Diagnostic Diagnostic scan is used by Full Service Operators to evaluate the image data of a
scan for troubleshooting scanner image quality problems. When selected the Scan
Parameters screen appears in the scan window while the image is being scanned.
Default setting is unchecked.
5 Erase Override warming up can be used by Full ServiceFull Services when
troubleshooting a scanner. Default state is unchecked.
Smart Erase sets the erase time according to the level of phosphor screen
exposure.Default state is checked..
6 Clear Images High limit: The maximum number of images to be stored in the hard drive.
Low limit: The number of images that will remain in the data base after the deleting
process that is initiated bynumber of images reaching the High limit value.
The oldest images are always deleted.
7 14*14 Low-Dose Not applicable.
Test
8 TQT To activate TQT (Total Quality Tool) image analyzing module. For details of this
optional aquisition see Kodak Point-of-Care TQT Users’ Guide)
9 Scanner Position Check according to scanner placement: on a table top or in a Z-cart at 60°. (This is
normally defined during the Installation procedure)
10 Scan Resolution Select scan resolution for cassettes that can be given more than one option. Currently
only large cassettes have more than one option.
11 Image Path Set the file destination path. On the PoC CR 360 the system image store path default
is C:\Program Files\Kodak\KodakQC\Images
12 LLI Laser Setup Not applicable.

6H4869 111
Anatomical Tab
Room Configuration enables pre-defined configuration according to specific X-ray units in the location. “Rooms”
represent a set of user-defined parameters that correspond to a specific X-ray unit; its name and the position names
of the organ and sub-organ images acquired there.

Organ Configuration is limited to six organs. The Body Part is included in the DICOM header and to define Image
Processing parameters.
Image Processing Look
For each body Part name, a different Image Processing look can be selected.

Image Processing
Look Charecteristics Usage
High Contrast System default setting Suitable for all body parts.
Wide Latitude For images needing wide latitude. Abdomen, spine, chest.
Extemity High contrast, narrow latitude Extremity imaging
Medium Contrast Universal look, less contrast than High Contrast. Suitable for all body parts.
Standard Less contrast than Medium contrast. Soft or smooth look. Suitable for all body parts.
Traditional Contrast, latitude and sharpness remain fixed, like film. Suitable for all body parts.
Brightness adjusted to correct for under- and over- exposure.

There is no limitation for sub-organs (body parts). Sub organs are listed in alphabetical order.
The Anatomical tab can be accessed by a Key Operator and a Full Service Operator.
Anatomical Tab

q
2 3

w 4
y
e
6
5

112 6H4869
Key Operator Settings

# Component Description
1 Room Configuration Edit Room names, select Show/Hide rooms. At least one room must be
in Show mode.
2 Room List Boxes Select Room from drop-down list.
3 Organ List Boxes Select Organ (Body Part). Related sub organs (view positions) appear in
the main list.
4 Main List Display Sub Organ list for selected Room and Organ.
5 Delete selected sub organ Select a Sub Organ and click Delete selected sub organ button to
delete it from the list. A sub organ that is assigned to a procedure in the
Procedure Mapping Tool cannot be deleted.
6 Add Sub Organ Enter a name and click Add to add to list.

6H4869 113
Diagnostics Tab
The Diagnostic tab is used to check the electrical and mechanical components of the scanner.
On the right side of the Diagnostic tab, the Sensors LED display is viewed permanently. The sensor LEDs shine
green when they are activated, otherwise they are off.
On the left side, the view alternates among three sub-windows by clicking on the relevant Function tab:
1. Erasing
2. Motion
3. Controller
Diagnostic Tab with Erasing Functions view

1
2

q 6 7 8 w e r

t
3 4 5

i y u o

Diagnostic tab components with Erasing tab viewed

# Component Description
1 Function Tab Choose the Function type to be diagnosed.
2 Sensor LED View Status of Sensors in the system. When green LED is on, the sensor is
indicators active, otherwise it is not active.
3 Reset Click to simulate unload and reset operations
4 Show 1st Error When activated, the first error message that comes from the Firmware, will
appear.
5 Enable Errors The Error Message mechanism is disabled when entering Diagnostic mode. Click
to activate the Error Message mode. To deactivate the Error mode, exit and re-
enter the Diagnostic tab.
6 Erase Lamps Activates groups of Erase Lamps to diagnose the group’s functioning. Use the
groups Start/Stop button to activate/deactivate the lamps.
7 Temperature Temperature display is activated only when Erase Lamps are not activated.
8 Current Current values indicate the efficiency of the lamps.

114 6H4869
Key Operator Settings

Sensor names

# Sensor Name # Sensor Name

J501 reserved J511 W0 sensor
J502 Roller Motor (Z4) J512 15 x 30 Cassette Adapter sensor
J503 reserved J513 Cassette Presence sensor
J504 Loop Solenoid sensor J514 Cassette Hold sensor
J505 Screen Carriage (Z0) J515 Left Limit sensor
J506 reserved J516 Right Limit (Home) sensor
J507 reserved J517 reserved
J508 Loader Back Position sensor J518 reserved
J509 reserved J519 reserved
J510 Cover sensor

Diagnostic Motion Functions and Controller Functions

9 10 20
14 15

16

17

11 12 18

21
19

13

Motion screen components

# Component Description
9 Linear Motor Activates the Linear motor. Set the required speed and use the screen arrows to
choose the direction. Actual revolution speed appears in the Actual window.
10 Rollers Motor Activates the Rollers motor. Set the required speed and use the Load/Unload buttons
to choose the movement direction. Actual revolution speed appears in the Actual
window.
11 Rotational Motor Activates the Rotational motor. Set the required speed and use the Start/Stop button
to activate/deactivate the motor. Actual revolution speed appears in the Actual
window.
12 Loader Motor Click Backward/Forward to activate the Loader motor.
13 Loop Solenoid On/OFF button activates the Loop Solenoid mechanism for 1 second. Click the OFF
button to change the status of the button.
Controller screen components

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# Component Description
14 Ventilation Not active
15 Pneumatic Not active
16 Laser Start/Stop button activates the laser
17 Laser Power Set the strength of the laser power.
18 PSU Error LED’s Not active.
19 Controller tmp. Sensor Displays the temperature in the vicinity of the Controller board.
20 Get Barcode Data Activates the Barcode reader and displays the values read. Click Get Barcode
Data when a cassette is inserted to aquire Barcode data.
21 VSP activation buttons Clicking the VSP button disconnects the scanner normal USB channel and
opens USB Virtual Serial Port channel to the IMCS board. (Driver installation
required)

116 6H4869
Key Operator Settings

SW Update & Backup Tab

The SW Update & Backup tab is used:
• To update the Scanner's Firmware, FPGA and NIOS settings.
• To restore the Scanner and Anatom settings.
• To perform backups.

5
3
6
4
7

SW Update & Backup tab

# Component Description
1 Serial Number Displays the scanner Serial Number. Set Serial Number is a procedure
available to Admin level users only.
2 Update Opens the Update options dialog on the screen in order to update Firmware,
FPGA and NIOS.
3 Import Scanner Settings Enter path to Scanner settings file and click button to import.
4 Import Anatom Settings Enter path to Anatom settings file and click button to import.
5 Export Scanner Settings Enter a path and file name to create the Scanner settings file and click the
button to export. Use to backup Scanner settings.
6 Export Anatom Settings Enter a path and file name to create the Anatom settings file and click the
button to export. Use to backup Anatom settings.
7 Restore to Factory Click to restore the factory settings. This will erase all calibrations and
system settings; full calibration will be reqired.
8 Updates dialog box When you click on Update button, the Update Settings List Box appears on
the screen. See “Update settings” on Page 118.

Note
Backing up (Export) of the Scanner and Anatom Settings should be performed when you first arrive at the site and
as last step before leaving the site.

To backup (Export) Scanner and Anatom settings:

[1] Click the […]button next to the Export Scanner Settings button, the Save as Dialog box appears.
[2] Enter an appropriate file name such as “Scanner_Backup_Date.” Click Save.
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[3] Click the Export Scanner Settings button to backup.
[4] Repeat steps 1 to 3 to backup Anatom settings.
To Restore (Import) Scanner and Anatom settings:
[5] Click the […] button next to the Import Scanner Settings button, the Open Dialog box appears.
[6] Select the file that you previously created to export the settings to. Click Open.
[7] Click the Import Scanner Settings button to restore.
[8] Repeat steps 5 to 7 to restore Anatom settings.

Note
The Restore to Factory button restores the pre-defined Factory Scanner and Anatom values. This button should
only be used when you suspect that the current setting and backup values are corrupt. The Restore to Factory
button is used return the scanner to an operational state. After using the Restore to Factory button the four
calibrations need to be performed.

To Update Firmware, FPGA and NIOS settings:

[9] Click Update.
[10] Update options List Box appears on the screen.
Update settings

[11] To update Firmware from the default path, click on the Firmware button.
To update Firmware from another path, click the [...] button to the right of the Firmware default path name, and
then enter the path details.
[12] When the update is complete a message appears in the left side of the Task bar requesting that you restart the
system.
Follow the same procedure to update FPGA and NIOS.

Caution
After FPGA installation, you must install NIOS. Do not switch off system after FPGA without installing NIOS.

118 6H4869
Key Operator Settings

Calibration Tab
Note
The Scanners are calibrated before leaving the assembly site. Calibration should not be performed unless you
suspect the scanner has a problem or if an optical path component has been replaced. See “Calibrations” on Page 91
for calibration procedures descriptions.

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# Component Description
1 Origin Calibration Determines the X , Y values that will be used for the start of a scan.
2 Manual Origin To perform manual calibration of the Origin parameters.
Calibration
3 Offset Calibration Determines the Offset value that will be used for each PM value.
4 Gain Calibration Sets the electronic Gain level to adjuct the system response.
5 OCPC Calibration Compensates thhe optical collector profile so that non-uniformities in flat-field
images will be minimized.
6 Calibration Preview View scan progress during the calibration process.
7 Calibration Date Date on which the calibration was performed.
8 Calibration values Displays the settings values that were found and will be used in normal
operations.
9 OK
*The green checkmark indicates that a calibration has successfully been completed and the date to the right of the
checkmark indicates the date of the successful calibration.

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Admin Tab
The Administration tabcan be accessed by a Key Operator and a Full Service Operator in order to manage the list of
registered users of the system and their access levels. There are three user access levels: Operator, Key Operator
and Full Service Operator.

Operator SW Update
Level User Setup Anatomical Diagnostic & Backup Calibration Admin About
Operator + +
Key + + + + + +
Operator
Full Service + + + + + + + +
Admin tab

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# Component Description
1 User List List of Users registered in the system
2 User Name User Name of selected User or new User
3 User Password Enter password of selected User or new User
4 Technician Level Drop down list of permissible User access levels
5 Insert/Update button Click to add or update User details
6 Remove button Click to remove the selected User from the system
To add new user:
[1] Enter User Name
[2] Enter Password
[3] Select Level
[4] Click Insert/Update

Note
A Key Operator cannot remove himself (or the last operator) from the list.
A Key Operator can add or remove an Operator or a Key Operator, but not a Full Service Operator.

120 6H4869
Key Operator Settings

About
The About tab displays information about the unit and the software version installed. FPGA, Firmware, and Software
version details are updated each time the particular software version is updated.
About tab

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DICOM Settings - Settings Tab
To access DICOM Settings, click Settings then select DICOM Settings from the Settings dialog box.
The Settings tab is used for setting up the HIS/RIS connection for the Modality work list.
For the required parameters please consult your clinic/hospital System Administrator.

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# Component Description
1 Modality Work List Enter parameters for HIS/RIS. Note that some parameters maight not be
mandatory, depending on thr HIS/RIS definitions.
2 Modality Work Query Enter parameters for the query from the HIS/RIS.
3 DICOM Send Source “Send Files” interval - time interval for trying to send images to DICOM
destination.
Retries - number of retries for unsucessful attempts.
Source AE title - the local AE title
“Failed files” interval - time interval between retries.
“Send Files” timeout -
4 DICOM Char set Allows you to choose character sets within the software DICOM header. For
example ISO_IR 100 is used for Latin languages. The currently available
options are: GB18030, ISO_IR 100, \ISO 2022 IR 87, and ISO 2022 IR
13\ISO 2022 IR 87.
5 Institution Name Enter the site name to appear in the image header and/or printed on the
image.

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Key Operator Settings

# Component Description
6 Manufacturer Enter the name of the manufacturer to appear on the image header and/or
printed on the image. This value should be Carestream Health, Inc.
7 Manufacturer Model Enter the model name of the equipment to appear on the image header and/
Name or printed on the image. This value should be Kodak Point-of-Care CR 360.
8 Image Storage query Enter the time interval, in seconds, how often the system will query the
interval DICOM Storage device to upload Accepted images.
9 Station Name Name of the station/site within the institution where the system is set up at.
10 Use Same Service UID
for all stydy images
11 Start/Stop Service button The Stop Services button is used to stop the DICOMSendService. Changes
to the DICOM devices cannot be saved until the service is stopped. After Stop
Service is clicked and the service stops, the button changes to Start Service
and click Save, to save changes to DICOM devices. Click Start Service to
start DICOMSendServices again.

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DICOM Settings - Destinations
To access this tab, click the DICOM Settings button on the Setup tab, then select the Destinations tab on the
DICOM Settings tab. The Destinations is used to setup and configure the system for sending images to DICOM
destinations.
For the required parameters please consult your clinic/hospital System Administrator.

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# Component Description
1 DICOM Store Destination Used to Add/Modify/Delete DICOM destinations.
If Active is selected, the image(s) will automatically be sent to that
location when Accepted is clicked in the Viewer screen.
Non -Active locations can be selected manually from the Archive
application
For all destinations created, parameters must be set.
2 Store Commitment Used when the PACS destination that images are sent to has the
capacity of sending a response back to the system when the image(s)
have been successfully received and processed by PACS.

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Electrical Diagrams

Section 8: Electrical Diagrams

Block Diagram #1: Modular Power Supply

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Block Diagram #2

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Electrical Diagrams

Block Diagram #3

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Block Diagram #4

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Electrical Diagrams

Block Diagram #5

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Block Diagram #6

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Electrical Diagrams

Block Diagram #7

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Block Diagram # 8
Electrical Diagrams

Block Diagram #9

6H4869 133
Troubleshooting

Section 9: Troubleshooting

Laser Warning
When a service operation is taking place with the cover removed, disconnect the Laser according to the procedure
in “Laser Board Replacement” on Page 57. If the Laser must be activated during the service procedure, wear
protective Laser safety glasses at all times.

Observable Conditions
Problem Possible Cause Solution
1. No power No main power Check wall socket.
UPS Check that the UPS is turned on and
functioning.
Power cord Check both end of the power cord to ensure
that they are firmly connected. Replace
power cord.
Fuse Check the fuse in the power input module.
(See “Replacing the Fuses” on Page 25.)
Power switch Check the power switch with DVM, replace if
necessary. (See “Replacing the Power Line
Filter Module” on Page 23.)
Power supply Using DVM check the power supply outputs
and verify that they reach all Boards. If
necessary replace power supply module.
2. No communication with USB cord Check that the USB cord is firmly connected
the computer (“Scanner on both ends.
Disconnected” Replace USB cord.
message appears
USB Driver is not installed or not Install the USB driver. (See the Installation
when Kodak QC is up.) functioning. Manual).
Problem with host computer Try to connect the Scanner to different
computer.
Controller Board malfunction Replace the Controller Board. (See
“Controller Board Replacement” on Page 27.)
3. Scanner does not Bad connection between USB Check the connection. (See Figure “Sensor
initialize or is stuck in Board and Motion Board Board Retaining Screws” on Page 33.)
initialization mode. Optical head is not moving to Check functionality of limit sensors. (See
start position. “Test Procedure” on Page 77.)
Linear stepper motor is Replace the stepper motor. (See “Replacing
malfunctioning. the Loader Assembly” on Page 56.)
No screen inside the Cassette. Verify that the Cassette contains a screen.
Cassette was not correctly Remove the Cassette and insert it again.
loaded to the Scanner.
4. Scanner does not load Screen did not come out of the Try to manually eject the screen from the
screen from Cassette Cassette. Cassette, using the screen remover device.
(“screen … state fail” Loader is malfunctioning. Check loader functionality. (See “Test
error message). Procedure” on Page 74.)
Rollers are malfunctioning. Check roller motor and rollers functionality.
(See “Test Procedure” on Page 74.)

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Problem Possible Cause Solution
5. White images Scanner is improperly calibrated. Re calibrate Scanner. (See Installation
Manual.)
Laser malfunction Check if the Laser is functioning by
performing a scan with the cover open and if
the Laser light is visible, replace optical head
if necessary. (See “Replacing the Optical
Head Assembly” on Page 45.)
PM module and Board is not Check blue flex ribbon connectors on both
properly connected. Boards. (See “Photo Multiplier Assembly
Replacement” on Page 38)
Board malfunction Replace USB Board. (See“Replacing the
Controller Board” on Page 29.)
PM module malfunction Replace PM module. (See “Photo Multiplier
Board Replacement” on Page 35.)
The screen was upside down in Make sure that the screen is properly
the Cassette. oriented in the Cassette.
6. Black image Erase lamps malfunction Check erase lamps function; replace lams or
inverters if necessary. (See “Erase Lamps
Assembly Replacements” on Page 63.)
Board malfunction Replace Board. (See “Controller Board
Replacement” on Page 27.)
PM module malfunction Replace PM module. (See “Photo Multiplier
Board Replacement” on Page 35.)
7. Other image problems Screen is dirty. Clean the screen and the rollers. (See
“General” on Page 105 and “Cleaning the
Rollers” on Page 101.)
8. Scanner does not Dirty or defective bar code Clean or replace sticker.
recognize screen size. sticker.
Defective bar code reader Replace bar code reader. (See “Key
Assembly and Tray Assembly Replacement”
on Page 69.)

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Hardware Error Messages

Section 10: Hardware Error Messages

Introduction to Hardware Error Messages

In the event that a sequence of recommended actions are applicable to two or more error messages, the error
numbers and texts appear on the same page one below the other, and are followed by the scenario and
recommended actions applicable to them.

In the event of an error message, click [OK]; the message goes away and the software resets. Switch the scanner
OFF and ON to perform a complete reset of the system. Perform a scan on an empty screen to see if the error
repeats.

Instructions for using the SC Shell application appear in “Using SC Shell Application” on Page 156.

Hardware Error Message Index

“Device Error #1: “Linear axis motor position error failure”” on Page 138
“Device Error #2: “Encoder failure”” on Page 138
“Device Error #3: “Linear motor continuous over current”” on Page 139
“Device Error #4: “Peak over current failure”” on Page 138
“Device Error #5: “Linear motor under voltage”” on Page 140
“Device Error #6:“Linear motor over voltage”” on Page 141
“Device Error #7: “Linear Homing cycle was not completed”” on Page 138
“Device Error #10: “Linear motor commutation error”” on Page 138
“Device Error #17:“Rotation motor position error failure”” on Page 142
“Device Error #18:“Rotation motor encoder failure”” on Page 142
“Device Error #20:“Rotation motor peak over current”” on Page 142
“Device Error #21: “Rotation motor under voltage”” on Page 140
“Device Error #22:“Rotation motor over voltage”” on Page 141
“Device Error #23:“Rotation motor commutation error”” on Page 142
“Device Error #33: “Roller motor position error failure”” on Page 143
“Device Error #34: “Roller motor encoder failure”” on Page 143
“Device Error #38:“Roller motor over voltage”” on Page 141
“Device Error #40:“W0 sensor is in wrong state”” on Page 144
“Device Error #41: “Loop sensor is in wrong state”” on Page 145
“Device Error #42: “Plate carriage stuck”” on Page 146
“Device Error #49:“Loader motor fault”” on Page 147
“Device Error #55:“Loader Homing cycle was not completed”” on Page 147
“Device Error #57: “Loader did not reach back sensor”” on Page 148
“Device Error #58: “Plate did not reach W0”” on Page 149
“Device Error #59: “Cassette release failure”” on Page 150
“Device Error #70: “Communication error with IMCS”” on Page 151
“Device Error #82: “CCFL power supply failure”” on Page 152
“Device Error #92: “Erase lamps are not working”” on Page 153

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Hardware Error Messages

Device Error #1: “Linear axis motor position error failure”

Device Error #2: “Encoder failure”

Device Error #4: “Peak over current failure”

Device Error #7: “Linear Homing cycle was not completed”

Device Error #10: “Linear motor commutation error”

Scenario
[1] During power up the Linear Motor failed in commutation phase due to disconnected limit switch.
[2] Duing power up the Linear Motor cable CB057019 is not connected properly.
[3] Encoder cable CB057049 is not connected properly.
[4] Encoder cable CB057024 is not connected properly.
[5] IMCS board assembly failure.
[6] Linear motor assembly failure.

Recommended Action by Field Engineer

[1] Remove the scanner cover and insert the technician key.
[2] Check that the coupling is tightly fastened and there is no slipping between the Linear screw and the Motor axis.
[3] Check IMCS boards voltages. See “Block Diagram #3” on Page 127.
If the voltages are incorrect check the fuses on the Controller board.
[4] Connect SC Shell application according to the instructions in “Establishing communication between the host
computer and the IMCS board” on Page 156. Check in the X-axis section of the SC Shell application that the
FLS and RLS checkboxes are unchecked.
(a) If both checkboxes are checked, (right and left limit switches, FLS -515, RLS-516) verify proper routing of
the Sensors cables. If a cable is disconnected or the sensor is broken, the checkbox will be checked.)
(b) If one of the check boxes is checked, verify that the Linear Slide position is in correlation with the marked
limit sensor. Manually move the screw to exit the limit sensor and verify if the checkbox is cleared.
(c) Reboot the scanner.
[5] Click the Comm-X button in the Custom commands section; the Linear motor will perform commutation. Check
that the status under X-axis section indicates “last motion ended normally”.
[6] Encoder Test:
(a) Draw a line on the Linear motor.
(b) Reset the position counter on the SC Shell by writing XPS=0 in the command area and click [Enter]; the
counter will reset to 0.
(c) Manually turn the Linear motor a full cycle and check that the position counter is about 4000 counts.
(d) If the counter is not close to 4000 counts, check the Linear axis encoder cables, CB057024 and
CB057049. Check the encoder and the encoder reader. See “Block Diagram #5” on Page 129.
[7] Check that cable CB057019 and the Linear motor flex cable are connected properly.
[8] Replace the Linear motor.
[9] Replace the IMCS board.

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Hardware Error Messages

Device Error #3: “Linear motor continuous over current”

Scenario
Linear movement is moving under high friction, causing the motor to work in continuous over-current.

Recommended Actions for Field Engineer

[1] Remove the scanner cover.
[2] Visually check the Lead screw area and Linear moving parts and remove mechanical objects.
[3] Measure the Linear motor current using SC Shell. See “Creating new communication setup in the SC Shell
application” on Page 157
[4] Replace the Linear Lead screw.

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Device Error #5: “Linear motor under voltage”

Device Error #21: “Rotation motor under voltage”

Scenario
In power up - 24 V power supply is lower than 23 V.

Recommended Actions for Field Engineer

[1] Check the cover interlock:
(a) Check that the magnet on the cover is in place.
(b) Check that the safety door switch on the scanner side CB057042 is in place.
(c) Check CB057055 is connected to the magnet on one side and that the CCFL is in place.
[2] Check fuse F6 on the Controller board - if red LED is lit then the fuse is blown. Replace the fuse and Power up
again.
[3] Check 24 V on the controller board J14 pin 1.
[4] Check 24 V on IMCS 1B J1 connector. First check while the connector to IMCS is disconnected, if the voltage
is OK then check while the connector is connected to IMCS.
[5] Check cable CB057004.
[6] Check cable CB057007.

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Hardware Error Messages

Device Error #6:“Linear motor over voltage”

Device Error #22:“Rotation motor over voltage”

Device Error #38:“Roller motor over voltage”

Scenario
The 24 V supply to the IMCS board is too high above 24 V.

Recommended Actions for Field Engineer

[1] Check 24 V on the controller board J14 pin 1.
[2] Check 24 V on IMCS 1B J1 connector.
[3] Check the wire connections from the main power supply to the Controller board CB057003.

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Device Error #17:“Rotation motor position error failure”

Device Error #18:“Rotation motor encoder failure”

Device Error #20:“Rotation motor peak over current”

Device Error #23:“Rotation motor commutation error”

Scenario
[1] In power up - motor failure during commutation.
[2] During cassette load.
[3] During scan.

Recommended Actions for Field Engineer

[1] Remove scanner cover.
[2] Check IMCS boards voltages. See “Block Diagram #3” on Page 127.
If the voltages are not correct, check the fuses on the Controller board.
[3] Check the following cable connections. See “Block Diagram #4” on Page 128.
a. Rotation motor flex cable
b. Encoder cable CB057010
c. Laser board to Controller board cable CB057009
d. Controller board to IMCS board cable CB057016
e. Laser board to motor flex board CB057018

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Hardware Error Messages

Device Error #33: “Roller motor position error failure”

Device Error #34: “Roller motor encoder failure”

Scenario
[1] During power up while the Roller motor is performing unload.
[2] During cassette load/unload.

Recommended Actions for Field Engineer

[1] Remove the scanner cover and insert the technician key.
[2] Check that the coupling is tight and that there is no slippage between the Roller motor and the Roller axis.
[3] Check IMCS boards voltages. See “Block Diagram #3” on Page 127.
If the voltages are not correct, check the fuses on the Controller board.
[4] Encoder Test:
(a) Draw a line on the roller motor coupling.
(b) Reset the position counter on the SC Shell by writitng “ZPS=0” in the command area and click [Enter]; the
counter will reset to 0.
(c) Manually turn the Roller motor axis a full cycle and check that the position count is around 2000counts.
(d) If the counter is not close to 2000 counts, check the Roller axis encoder cables, CB057025, CB057050.
(e) Check the encoder and the encoder reader. See “Block Diagram #7” on Page 131.
[5] Check the cables CB057020 and CB057021 of the Roller motor. See “Block Diagram #7” on Page 131.
[6] Replace the Roller motor assembly.
[7] Replace the IMCS board.

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Device Error #40:“W0 sensor is in wrong state”

Scenario
During loading sequence W0 sensor is tested before the plate reaches it to verify correct operation of the sensor.

Recommended Actions for Field Engineer

[1] Check cables CB057057 and CB057043. See “Block Diagram # 8” on Page 132.
[2] While there is no plate in the scanner, check in the Diagnostic tab that J511 Screen Presence W0 indicator is
off .
[3] Check the sensor mechanical position.
[4] Replace the sensor.

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Hardware Error Messages

Device Error #41: “Loop sensor is in wrong state”

Scenario
After unloading cassette, the Auto-loop sensor remains at wrong state (J504 = “1”).

Recommended Actions for Field Engineer

[1] Go to Diagnostic>Motion tab and click the Loop Solenoid button; if a clicking sound is not heard:
(a) Check the cable CB057037, CB057027 and CB057026. See “Block Diagram #9” on Page 133.
(b) Replace Solenoid.
(c) Replace IMCS board.
[2] If a clicking sound is heard check the J504 Loop solenoid indicator, it should change its status from off to on
and back to on.
Check mechanical adjustment of the Auto-loop fork; make sure it blocks the sensor when moving manually.
[3] Adjust or replace the Auto-loop assembly.

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Device Error #42: “Plate carriage stuck”

Scenario
[1] During erase, the Plate Carriage does not reach the Z0 sensor.
[2] During unload, the Plate Carriage does not reach the Z0 sensor.

Recommended Actions for Field Engineer

[1] Remove the scanner cover.
[2] Check the carriage position and release if stuck.
[3] Check that the Carriage flag “closes” the Z0 sensor when the carriage is in lower position. When the sensor is
closed the plate carriage (Z0) indicator light J505 on the Diagnostic screen lights up.
[4] Manually move the Plate Carriage and check that the indicator light changes status when the sensor is covered/
uncovered.
[5] Check the connector J505 on the Sensor board.
[6] Check the J505 sensor and replace if broken.

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Hardware Error Messages

Device Error #49:“Loader motor fault”

Device Error #55:“Loader Homing cycle was not completed”

Scenario
[1] During power up the RLS J514 sensor is not activated correctly.
[2] During load/unload the Loader motor does not work or its coupling is broken.

Recommended Actions for Field Engineer

[1] Remove the scanner cover and insert the technician key.
[2] Check IMCS boards vooltages. See “Block Diagram #3” on Page 127.
If the voltages are not correct, check the fuses on the Controller board.
[3] Go to Diagnostic>Motion tab and click the Loader button backward and forward and check Loader response.
Check Loader cables CB057022 and CB057023.
[4] Manually move the Eject knob; check for response in Diagnostic tab indicator J514.
Check cables CB057045 and CB057054 (J514). See “Block Diagram # 8” on Page 132.
[5] Check Loader cables CB057022 and CB057023.
[6] Check the mechanical adjutment of the cassette eject mechanism.
[7] Check coupling connecting between the loader motor and the loader axis.
[8] Replace the Loader assembly.
[9] Replace the IMCS board.

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Device Error #57: “Loader did not reach back sensor”

Scenario
During cassette load, the Loader back flag did not reach J508 sensor.

Recommended Actions for Field Engineer

[1] Remove the scanner cover and insert the technician key.
[2] Check voltages of IMCS board. See “Block Diagram #3” on Page 127.
If voltages are not correct check the fuses on the Controller board.
[3] Go to Diagnostic>Motion tab; click the Loader button [Backwards] and [Forwards] and check the Loader
response.
[4] Check Loader cables CB057022 and CB057023.
[5] Check cables CB057040 and CB057054 (J508). See “Block Diagram # 8” on Page 132.
[6] Check the mechanical adjustment of the cassette eject mechanism.
[7] Check the coupling connecting the Loader motor to the Loader axis.
[8] Replace the Loader assembly.
[9] Replace the IMCS board.

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Hardware Error Messages

Device Error #58: “Plate did not reach W0”

Scenario
During cassette load, the plate did not reach the W0 sensor.
The screen was not pulled out of the cassette, causing the error to appear.

Recommended Actions for Field Engineer

[1] Unload cassette.
[2] Check that there is a plate (screen) in the cassette.
[3] Check that the cassette is operational and that the screen moves freely in and out of the cassette.
[4] Try to load a different cassette.
[5] Check cables CB057057 and CB057043. See “Block Diagram # 8” on Page 132.

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Device Error #59: “Cassette release failure”

Scenario
After cassette unload, the J513 sensor still detects the cassette.

Recommended Actions for Field Engineer

[1] Check if the cassette is released and that the plate is fully loaded into the cassette. Check the mechanical
adjustment of J513.
[2] Go to Diagnostics tab and check that J513 is responding.
[3] Check cables J513 CB057056 and CB057057.
[4] Check cables J514 CB057045and CB057054. See “Block Diagram # 8” on Page 132.

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Hardware Error Messages

Device Error #70: “Communication error with IMCS”

Scenario
Appears during scanner operation.

Recommended Actions for Field Engineer

Check connection of CB057015 between Contoller board and IMCS board.

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Device Error #82: “CCFL power supply failure”

Scenario
Appears during erasing cycle.

Recommended Actions for Field Engineer

[1] Remove scanner cover and insert technician key.
[2] Check F1 fuse on CB057002, check cable connection.
[3] Check 21 V power supply. See See “Block Diagram #2” on Page 126.
Hardware Error Messages

Device Error #92: “Erase lamps are not working”

Scenario
Appears right before the erasing cycle begins ( while Kodak QC main screen shows “initialize erasing” status).

Recommended Actions for Field Engineer

[1] Remove scanner cover and insert technician key.
[2] Check the connections of CB000023 on the Inverters assembly.
[3] Check CB000030 that leads from the Controller board to Inverters.
[4] Replace the Erase lamps assembly.
[5] Replace the Inverters assembly.

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Appendix

Section 11: Appendix

Calibration Results Report

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Using SC Shell Application
Introduction
The SC Shell application is an external application used for control, diagnosis and update of the IMCS board.
There are two ways to connect to the SC Shell application:
1. Virtual Serial Port (VSP) - a built-in option in the Kodak QC Diagnostic screen. This option uses the USB
connection from the host computer to the scanner and requires USB driver installation.
2. Direct RS232 to RJ45 cable connected from a host PC to the RJ45 port on the IMCS board. This connection
reqires an external cable.

Installing the SC Shell Application

[1] Locate CrsApplicationsSetup_Ver101.exe file at KodakQC CD:\Carmel files IMCS\RoSH .
[2] Follow the SC Shell installation steps.

Establishing communication between the host computer and the IMCS board
VSP Option
[1] While the scanner is connected to the PC and turned on, go to Kodak QC setup>Diagnostic tab>Controller
sub-tab.
[2] Click on the VSP to IMCS board button and wait for the USB driver installation to begin.

Note
Do not search for the driver on the internet.
[3] Choose [Specify location option] on the driver installation screen and locate the driver in Kodak QC CD:/VSP
Driver folder.
[4] You may receive a message saying that the driver is not registered with Microsoft; if so, select [Continue
anyway] to complete the driver installation.
[5] Go to Device Manager and look in the ports (Com and LPT) for the new serial communication COM number.
In the COM properties page you should see KEC in the Manufacturer section.

Direct Cable Option

[1] Connect the cable to the serial port on the host computer.
[2] Connect RJ45 connector to the IMCS board.
[3] Go to Device Manager and look in the ports (Com and LPT) for the serial communication COM number,
usually COM 1.

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Creating new communication setup in the SC Shell application

[1] Run the SC Shell application.
[2] Go to the Communication menu and select Setup Communication.
Communication menu

[3] Set the following options:

(a) Type in the Controller Name. (in our example “CR360)
(b) Select RS232 from the Controller Communication Protocol drop down menu.
(c) In RS232 drop down menu, select the COM port that you found in the previous section.
(d) Select RS-232 Baud Rate of 38400.
Setup Communication screen

[4] Click [Add], and then click [Exit].

[5] Select the Communication unit.

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Communications unit

[6] If the communication is successful you shouild see the following screen.
Communication successful screen

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Loading Custom Commands

Follow the following steps to load custom commands.
[1] Run the SC Shell application.
[2] Click [File] and select Load Custom Commands.
Select Load Custom Commands

[3] Choose the Custom commands file from QC CD:\Carmel files IMCS\RoSH and click [Open].
Choose Custom Commands

[4] Click [SV] button to save the Customs Commands.

SC Shell Main Menu

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Publication History

Section 12: Publication History

Publication
Date Publication No. ECO No. Changed Pages File Name Notes
JULY08 6H4869 C00388 --- 6H4869_PoC360 New Publication
_ServiceGuide.fm

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