Pocket Guide SMMSu 2022
Pocket Guide SMMSu 2022
Pocket Quick
Reference Guide
on the TOSHIBA
www.cdlweb.info
Cool Designs Ltd makes every effort to ensure that the information provided within this publication is correct and error free, however we cannot guarantee that it is free of inaccuracies,
errors or omissions. Users should seek to clarify this information for themselves prior to basing any decisions upon such information.
In 2021 Toshiba air conditioning, introduced a new award winning, 2-pipe Heat Pump
For engineers who are familiar with Toshiba 2-pipe heat pump VRF systems, the new SMMSu units
requires new additional configurations setting PRIOR to running the equipment.
For installation details, location, space required, wiring and pipe configuration, please refer to the
installation manual provided with each outdoor (CDU) unit.
Pre-commissioning.
Electrical.
1) Confirm that the power supply at each outdoor unit is correct, three phase and neutral
380 – 400 volts 50 Hz AC, (Fig1 & fig2).
Fuse sizes are dependent on unit size and current electrical regulations, (IET 18th edition).
fig 1 fig 2
When multiple outdoor units are “modularised” to form a system, the outdoor units (CDU) must be of
the same generation, MMY-MUP####HT8P-E, a “system” can comprise of up to 5 CDU’s. (8hp to 120hp).
Individual power supply must be applied to each CDU.
CDU’s are electrically linked together via a two core screened cable 1.0mm to 1.5mm, connected at
terminals, U5 & U6 (Uc Link).
CDU’s are electrically linked to the indoor units (FCU), via a two core screened cable 1.0mm to 1.5mm
(up to 1,000m) connected at terminals, U1 & U2 (Uv)
Systems controlled via Central Remote Controller or BMS Interface, are electrically connected to the
“HEADER” CDU terminals U3 & U4 (Uh) via a 1.00 to 1.5mm, two core screened cable up to a maximum
length of 1,000m, over 1,000m to 2,000m a 2.5mm two core cable should be used.
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Cool Designs Ltd makes every effort to ensure that the information provided within this publication is correct and error free, however we cannot guarantee that it is free of inaccuracies,
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CDU terminals
fig 3
Refrigeration
Prior to carrying out any pressure testing or evacuation, make sure that both Liquid and Suction valves
are FULLY CLOSED.
fig 5
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errors or omissions. Users should seek to clarify this information for themselves prior to basing any decisions upon such information.
Liquid and Suction connections are both braze type, make sure to “WET RAG” the service valves whilst
brazing, failure to do so could damage the seals within the service valves causing refrigerant loss.
fig 6
1) Connect a suitable R410A refrigerant manifold to BOTH service valves, Liquid and Suction.
2) Carry out a complete pressure test using suitable Oxygen Free Nitrogen, (OFN) in accordance
with current F-Gas regulations and in-line with IOR Good Refrigerant Practices.
3) Close off the manifold gauge valves and disconnect the OFN cylinder.
4) Replace the OFN cylinder with a suitably sized vacuum pump (6cfm or better).
5) Evacuate the system to the best vacuum, weather conditions will allow, ideally between 2 Torr
(2.7mb) to 4 Torr (5.5mb), with a duration of 2 to 3 hours
6) Once a suitable vacuum has been achieved, remove the vacuum pump, leaving the manifold
gauge connected and let the system stand for 1 hour or more, checking the vacuum gauge if
there is no loss move on, if there is a pressure loss, identify the potential cause, rectify
and repeat.
7) Replace the vacuum pump with suitable virgin R410A refrigerant cylinder/s.
8) Charge the system with the calculated quantity of virgin R410A refrigerant.
Calculations and relevant correction charts can be found further on in this guide.
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Cool Designs Ltd makes every effort to ensure that the information provided within this publication is correct and error free, however we cannot guarantee that it is free of inaccuracies,
errors or omissions. Users should seek to clarify this information for themselves prior to basing any decisions upon such information.
Refrigerant charge for VRF equipment is critical to obtain optimum performance.
This pocket guide will take you through the step by step guidance in calculating the correct refrigerant
charge for your SMMSu system.
Corrective amount of refrigerant for High Efficiency 4-way Blow Cassette - ONLY
Indoor Unit Capacity Rank 009 012 015 018 024 027 030 036 048 056
Capacity Code (Equivalent to HP) 1 1.25 1.7 2 2.5 3 3.2 4 5 6
Corrective Amount of Refrigerant (kg) 0.2 0.6
fig 8
Pipe dia. Liquid Line inch 1/4” 3/8” 1/2” 5/8” 3/4” 7/8” 1”
Additional Refrigerant Amount per m kg/m 0.025 0.055 0.105 0.160 0.250 0.370 0.470
fig 12
With the above information it is easy to calculate the additional refrigerant charge for each system.
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Cool Designs Ltd makes every effort to ensure that the information provided within this publication is correct and error free, however we cannot guarantee that it is free of inaccuracies,
errors or omissions. Users should seek to clarify this information for themselves prior to basing any decisions upon such information.
This guide will breakdown the formula into easy steps using data from the supplied charts,
(figs.7,8,9,10,11,12,13)
Using the chart below identify the combination of units and utilise the Compensation/Correction/Trim
charge in the right hand column (kg).
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Cool Designs Ltd makes every effort to ensure that the information provided within this publication is correct and error free, however we cannot guarantee that it is free of inaccuracies,
errors or omissions. Users should seek to clarify this information for themselves prior to basing any decisions upon such information.
2) The quantity and size of indoor units installed.
(Qty and size of Standard indoor units, Air to Air Heat Exchangers, Fresh Air Units)
Additional refrigerant is added to the system for each indoor unit connected in the system, this is worked
out dependant on the type of indoor unit installed;
Standard Units, MMK, MMU (MH,HP,WH,YH), MMC, MMD (SPH, BH, H), MML (BH, H, NH), MMF = fig7
Examples.
13.3kg + (2 x 1kg [2kg]+ 8 x 0.6kg [4.8kg]+ 5 x 0.4kg [2kg]) = 8.8kg + (35 x 0.370=12.25kg + 20 x 0.250=5kg + 10 x
0.160=1.6kg + 30 x 0.105=3.15kg + 30 x 0.055=1.65kg + 25 x 0.025=0.625kg) = 24.275kg + Diversity 0kg
13.3 + 8.8 + 24.275 + 0 = 46.375kg
2) A 60HP system, MMY-UP6211HT8P-E ( 2x24hp (2 x MMY-MUP2401HT8P-E) + 1 x 12hp, (1 x MMY-MUP1201HT8P-
E), with (2 x 10hp,MMD-MUP0961HP-E1 (28kW-Cool, High Static Ducted units) plus) (8) 7 x 4hp, MMDUP0361BHP-E
(11.2kW-Cool, Standard Ducted Units), plus 5 x 2hp, MMD-MUP0181BHP-E (5.6kW-Cool, Standard Ducted Units),
Indoor to Outdoor Diversity = (103.33%) 63.33%, Correct Charge (0kg) -2kg, with 35m of 7/8” Liquid Line, 20m of
3/4” Liquid Line, 10m of 5/8” Liquid Line, (30m) 10m of 1/2” Liquid Line, 30m of 3/8” Liquid Line and 25m of 1/4”
Liquid Line.
13.3kg + (2 x 1kg [2kg]+ (8) 7 x 0.6kg [4.2kg]+ 5 x 0.4kg [2kg]) = 6.2kg + (35 x 0.370=12.25kg + 20 x 0.250=5kg + 10 x
0.160=1.6kg + (30) 10 x 0.105=1.05kg + 30 x 0.055=1.65kg + 25 x 0.025=0.625kg) = 22.175kg + Diversity -2kg
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Cool Designs Ltd makes every effort to ensure that the information provided within this publication is correct and error free, however we cannot guarantee that it is free of inaccuracies,
errors or omissions. Users should seek to clarify this information for themselves prior to basing any decisions upon such information.
In compliance with current F-Gas regulations a label should be attached to the outdoor unit adjacent to
the Service Valves, with Factory Charge plus Additional Charge
(A label is provided within the installation manual which accompanies the outdoor unit)
46.38 39.68
24.00 24.00
70.38 63.68
fig 14 fig 15
Keeping the valves of the outdoor unit/s closed, charge the liquid refrigerant, (By Weight) into the service
port of the liquid line valve.
If the required amount of refrigerant cannot be charged into the liquid line with the valves closed, fully
open the liquid and suction valves of the outdoor unit/s, operate the system in the COOLING MODE, part
seat (Partially close), the suction gas valve then charge liquid refrigerant into the suction line service port.
Whilst adding refrigerant in this method, “choke” the refrigerant slightly by operating the valve of the
refrigerant cylinder or chargeing manifold, to maintain a liquid refrigerant flow, always charge refrigerant
gradually.
NOTE: In order to run the system in COOLING MODE, the system would need to be “Addressed”
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errors or omissions. Users should seek to clarify this information for themselves prior to basing any decisions upon such information.
Key changers between previous generation Heat Pump VRF and the
current “U” generation Heat Pump VRF are;
Where the outdoor unit is a stand-alone system, the unit needs setting up as a Header, this is done via the
“Dip Switches” located in the outdoor unit, switch SW101 bit 1 needs to be set to the ON position, and
SW100 bit 2 also needs to be set to the ON position.
The same rule applies when the outdoor unit is a part of a multiple system, i.e. up to 5 outdoor units can be
modulised to form a single system, in this situation one outdoor unit needs to be configured as a “Header
Unit”, this would be the largest outdoor unit and it would be the outdoor unit nearest to the indoor units
via the installed pipe work.
fig 16
If the equipment is to be connected to a central remote control or a BMS interface, then the
“System Address” might need amending.
When the equipment leaves the factory ALL units are configured to be System Address ONE, when one
or more unit is being connected to a single Central Remote / BMS interface, each outdoor unit must have
a unique system address, addresses available are 1 (Factory) to 28, system addresses MUST be amended
PRIOR to instigating the auto address procedure.
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errors or omissions. Users should seek to clarify this information for themselves prior to basing any decisions upon such information.
With the equipment powered down and BEFORE Auto Addressing, at each header unit give the system
a unique address via SW101 and SW102.
By default switches SW101 and SW102 (4-bits per switch) are in the OFF, (X - down) position, using chart
fig 3, give each system it’s own system address, starting with 1, (Factory), 2, 3 etc.
fig 17
fig 19
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errors or omissions. Users should seek to clarify this information for themselves prior to basing any decisions upon such information.
On completion of the initial settings, if a central remote device or BMS interface is to be used on the
system leave the electrical connections U3 & U4, (Uh) “DISCONNECTED”, apply power to the installation
in the following order.
(Note:, Power must be applied to the outdoor units for a period of 12/24 hours BEFORE running the
system for the first time, (This will energies the crankcase heaters), to avoid addressing errors or issues,
at the lead outdoor unit, disconnect the two core cable connected on terminals U1 & U2, (Uv).
After 12/24 hours, power down the outdoor unit/s, re-connect U1 & U2, then following the sequence
below.)
a) Apply power to all the indoor units. (Local wired remote controllers - (where installed), will display
either “Setting” or “A Timer symbol ” depending on model of remote installed, this will stay being
displayed until the system has completed configuration.)
c) At the lead outdoor unit after approx. 1 minute, the display will read,
U1-Err(U.1.flash) and L08 alternately at 1 second intervals.
fig 20
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Cool Designs Ltd makes every effort to ensure that the information provided within this publication is correct and error free, however we cannot guarantee that it is free of inaccuracies,
errors or omissions. Users should seek to clarify this information for themselves prior to basing any decisions upon such information.
To check the systems configuration set rotary switches SW01,SW02,SW03 as follows,
fig 21
SW01 to [1], SW02 to [2], SW03 to [3], this will display the systems capacity, (8 to 120) HP
SW01 to [1], SW02 to [3], SW03 to [3], this will display the quantity of outdoor units (CDU) on the system, (1 to 5)
SW01 to [1], SW02 to [4], SW03 to [3], this will display the quantity of indoor units (FCU) on the system, (1 to 128)
If on completion of the automatic addressing the count of indoor units is lower than the actual, check if the
affected indoor unit/s wired remote controller displays “Setting” or the “Timer symbol ”, if there is no display,
check the power supply to the unit/s, if there is a display, check the interconnecting cables terminated at U1 & U2.
Once any anomalies have been identified and corrected, return to the “Header” outdoor unit (U1 - - -) and set the
rotary switches SW01, SW02 and SW03 to 2 -14 -2, briefly press and hold SW04, the LED display will change and
will automatically scroll through “Auto 1 to Auto 9”, on completion the display will revert to “U1 - - -”, set-up is
complete.
Set SW01,SW02 & SW03 to 1 - 4 - 3, the display will show the quantity of FCU’s identified, this should have
increased.
To run the system in TEST COOLING MODE, set SW01 to 2, SW02 to 5 and SW03 to 1, push and hold SW04 for 2
seconds, all connected indoor units will now operate in a restricted / limited mode, NOT FULL LOAD.
Allow the system to run in Test Cooling Mode for 15 / 30 minutes.
To run the system in TEST HEATING MODE, set SW01 to 2, SW02 to 6 and SW03 to 1, push and hold SW04 for 2
seconds, all connected indoor units will now operate in a restricted / limited mode, NOT FULL LOAD.
Allow the system to run in Test Heating Mode for 15 / 30 minutes.
To terminate re-set SW01 to 1, SW02 to 1 and SW03 to 1.
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errors or omissions. Users should seek to clarify this information for themselves prior to basing any decisions upon such information.
If a central control device is to be utilised, power down the CDU/s, connect the central device to the U3 & U4 (Uh)
terminals at the header (U1 - - -) CDU.
Set SW100 bit 1 to “ON” on the lowest numbered system, i.e. 3 systems addressed as 1, 2, 3, SW100 bit 1 on
system 1 would be turned ON, system 2 & 3 SW100 bit 1 OFF, re-apply the power
Example
fig 22
Configuration
System 1 System 2
CDU Interface PCB U1 Header U2 Follower U3 Follower U1 Header U2 Follower
Additional Functions.
Two pipe heat pump systems operate in either heating or cooling modes, by default the SMMSu are
configured in the heating mode, any one indoor unit requesting heating will put the outdoor unit into
heating mode. This can be reconfigured to 1) Heating (default), Cooling, Majority (60% requesting same mode), Specific
indoor unit.
Reset the power to the ODU, power off for one minute or more.
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errors or omissions. Users should seek to clarify this information for themselves prior to basing any decisions upon such information.
Additional Functions (continued).
This function is used when connecting a duct to the discharge outlet of an outdoor unit.
This function must be enabled with every discharge duct connected outdoor unit for both of the header
and follower units. It is necessary to increase the speed of the propeller fan units on the outdoor fan to
allow the installation of a duct with a maximum external static pressure not greater than specified. If a
discharge duct with a resistance greater than 15 Pa (1.5 mmAq) is to be used, enable this function. The
maximum external static pressures of singular base units are shown below: -
Model MMY-MUP 0801* 1001* 1201*1 1401* 1601* 1801* 2001* 2201* 2401*
Maximum external static pressure (Pa) 80 80 80 80 80 80 80 80 80
(#) Outdoor unit air flow (m3/min) 165 175 195 198 255 280 265 275 275
(#) Calculate duct resistance from outdoor unit airflow. When units are combined maximum external static pressure is the lower value of any single unit in the combination.
fig 24
Reset the power to the ODU, power off for one minute or more.
Note: There MUST be a clearance of 2m from the top of the fan guard to a solid obstical, (fig 25), if the
clearance is lower than 2m, then discharge ducting MUST be installed.
fig 25
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errors or omissions. Users should seek to clarify this information for themselves prior to basing any decisions upon such information.
SMMSu CDU’s are equipped with an in built diagnostic facility called the “Wave Tool Advance”, and is
accessed via an “NFC”, (Near Field Communication) and a smartphone, (smartphone need to have “NFC” facility).
The smartphone “app” is available for IOS (Apple) and Android, using the following link, the “app” can be
downloaded.
https://www.toshiba-carrier.co.jp/global/appli/smms_wave_tool_advance/index.htm
Using the Wave Tool Advance application (WTA App.), You can see, CDU model/s and serial number,
system capacity, FCU type and capacity, CDU dip switch settings, test operation, test
operation result and simple report, just by opening the “app” and touching the smartphone to the NFC
“tag”, which is located on the top right of the CDU.
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Cool Designs Ltd makes every effort to ensure that the information provided within this publication is correct and error free, however we cannot guarantee that it is free of inaccuracies,
errors or omissions. Users should seek to clarify this information for themselves prior to basing any decisions upon such information.
Contact details;
Email: [email protected]
Web site: www.cdlweb.info
Cool Designs Ltd makes every effort to ensure that the information provided within this publication is correct and error free, however we cannot guarantee that it is free of inaccuracies,
errors or omissions. Users should seek to clarify this information for themselves prior to basing any decisions upon such information.