PLM Fundamentals: Where Did It Come From?
PLM Fundamentals: Where Did It Come From?
Part 1
In the
beginning
there
was
darkness
Evolution of PDM Man
SERVICE
INDUSTRIES PRODUCTION
CUSTOMER ENTERPRISE
RELATIONSHIP RESOURCE
MANAGEMENT PLANNING
(CRM) (ERP)
EXTENDED
CONSUMER ENTERPRISE
PRODUCT
GOODS DEVELOPMENT
PRODUCT
LIFECYCLE
SUPPLY CHAIN PRODUCT DATA
MANAGEMENT
MANAGEMENT MANAGEMENT
(PLM)
(SCM) (PDM)
Industry Solutions Quadrants
Competitive Advantage Is Derived From
Value Chain Optimization
B2B Opportunities
• Benefits:
– Increased product innovationTime To Time To
Market Customer
– Improved profit margins
– Customer satisfaction and
loyalty
– Higher barriers to
competitive entry
Manufacturing Collaboration
Scheduling synchronization
JIT customization
Supplier Collaboration
Joint development
Outsource design
Contract manufacturing
Enabling the Virtual Corporation
• Why PLM?
– Ability to Manage Product & Process Lifecycles
– Ability to Interact with / Integrate other enterprise solutions
– Leveraging the Web architecture
PLM Fundamentals
Part 2
What Is PLM?
Synonyms
We always hear about different jargons:
PDM Product Data Management
ePDM Electronic PDM
CPC Collaborative Product Commerce
cPDm Collaborative Product Definition
Management
PLM Product Lifecycle Management
These terms don't mean the same thing and aren't interchangeable. These concepts
have evolved with changing business drivers, and each has represented a new
generation of the software application market, which has also evolved rapidly.
Clear definitions of these terms will help users understand how each contributes
to their missions during all phases of a product life cycle
PDM
PDM is a set of applications and capabilities for capturing and
maintaining the definition of a product and related data
through all phases of a product's life.
The four most commonly used PDM applications are
– Library functions (search and file check-in/check-out),
– Management of bills of materials (BOMs),
– Product configuration management (PCM) and
– Engineering change management (ECM).
PDM is a core enabler of CPC and PLM.
PDM
Product
Configurators
Auditability
Structure Views
Effectivity Planning
Product Structuring
Part - Document Tracking
Component Management
Process Automation
Release Management
Change Control
File / Document Vaulting
Relationship Management
Revision Control
Application Interfacing
CPC
CPC is a mode of product and business development in which product value chain
partners, motivated by common commercial interests, generate value by sharing
product assets, capital and intellectual property.
CPC applications emerged in the late 1990s, leveraging Internet technology, to
enable collaboration in product design and new business development.
The Internet-based software technology that differentiated CPC applications in the
late 1990s has now become fundamental to broad classes of applications. Given
the ubiquity of CPC architecture across a broad class of applications, CPC's
greatest value is as a business strategy.
PLM
Value proposition
mySAP PLM is the only e-business solution available today that enables
collaborative engineering, custom product development, and project,
asset, and quality management among multiple business partners.
MatrixOne
• Product Innovation
– Reduced Time To Market
(First To Market Owns the Market)
• Mass Customization
– Product Configuration
• Design Anywhere Build Anywhere (DABA)
• Balance between Maximizing Data Sharing & Security
… Need to be managed
Business Drivers
Data Management Challenge
• Need to Manage Increasing Volumes of Distributed but Related Data
• Types of Data and Systems that Create Data are Continuously Changing
• Need Constant Framework to Locate Data
CAD Analysis
Models
Specs
Drawings
Manuals
Enterprise Product Data Management
Product Data Management Manual Document Management
Specification
Engine
Drawing
Engine Option A
Fan Fan Fuel Fan Blade
Bolts Blades Controls Rev A
Fan Blade Engine Option B
CAD/CAM/CAE Rev B
Fan Blade
Data Management Rev C
Engine Option C
Part Families Component Management Configuration Management
The Solution…
• PLM objective:
CORPORATE SUPPLIER
SYSTEM SYSTEM
Files
Files
Files Files
DB Files
DB
DB DB
DB
CUSTOMER
SYSTEM
Internet/LAN/WAN Files
Files
DB DB
Process Management
Product Development Lifecycle
Just like humans …
Birth -> Childhood -> Adolescence -> Adulthood -> Old Age -> Death
“A Product is the
sum of its
life cycle process,
and not its
manufactured
parts.”
B. Huthwaite
Product Development Process
Product Development Process
Product Development Process
• Product Development Process (PDP)
Marketing R&D Production
Customers Suppliers
The Tools…
CAD
MRP / ERP
PLM
Change Management
Product Definition (Relations)
Life Cycle & Process Management
Projects
Product Structures & Configuration
Product Development Lifecycle
Concept
Surface - Alias
Modeling - Imageware
-CAMAX
STL Cutter Path -EUCLID Process Plan -Special
Generator Generation -Unigraphics (CAPP) software
-CATIA
Test
Reverse
Engineering
Point Data
Collection
- Imageware
Surface Fitting
Config.
Man. Purchase
Attaches
PN 1000-Rev A plate_assy.asm.1
Type: Design
Is Described body.doc
PN 2000-Rev A
By
Type: Specification
glossary.doc
PN 1000-Rev A specs.doc
Type: Specification
Is Described
By
Uses PN 3000-Rev A
Gasket
PN 2000-Rev A plate.mfg.3
Type: Manufacturing
Content- Universal
Based Document
Retrieval Viewer
Document
Centric
Task UI
Simple Find,
Search and Printing
Data Sharing &
Environment Publishing
Standards
Product Definition
– Enables users to navigate to the structure & get the required & valid
information instantaneously.
– Organizes data in different ways…
• By Projects
• In Life cycles
• Cabinets / Vaults
– PLM also uses search engine, which enables searching for information &
filtering it.
Release to Production
Release to Production
PLM ERP
Product Drawings
Tooling Drawings
Quality Plans
Process Sheets Routings
FMEA
DFA/DFM
Part Masters Part Masters
BOM BOM
ASSEMBLY
COMPONENT
VIEWS
NAMED BASELINE
STRUCTURED OPTION
CONFIGURATION ITEM
SUPPLIER
Manage Configurations
0 alternate piston
200 Piston
day y r (always)
to Block
Shaft
As-Designed As-Planned
Product Product
1 Manufacturing
Substituted Parts
Component Component Component Assembly Component
2 As-Built
Component Component
Product
Assembly Component
As-Planned As-Shipped
Product Product 3 Component Component
4
Component Assembly Component Component Assembly Component
Service Shipping
Implemented A Field Change Added Shipping Materials
Classification/Catalogs
Product Structures &
Configuration
• Engineering / Design Terms…
• Design Configuration
– Configuration of a product as envisioned by the design engineering
team
• Manufacturing Configuration or Bill of Material (BOM)
– Configuration of a product as built or shipped
• There are other possible configurations
• Configuration Views or Perspectives - variations based on
discipline or department, such as Design or Manufacturing
• Configuration Management - controlling configurations and
configuration changes
Design Configuration
• Table Assembly
(Design):
Assembly:
a collection of
pieces (parts or
components)
Design Configuration
• Table Assembly
(Design):
– (1) Table Top Part
Part:
one piece - can’t
be broken down
further
Design Configuration
• Table Assembly
(Design):
– (1) Table Top Part
– (4) Leg Assembly:
Sub-Assembly:
an assembly in
another 4x
assembly
Design Configuration
• Table Assembly
(Design):
– (1) Table Top Part
– (4) Leg Assembly:
• (1) Leg Part
Component:
a part or a sub-
assembly used
in an assembly
Design Configuration
• Table Assembly
(Design):
– (1) Table Top Part
– (4) Leg Assembly:
• (1) Leg Part
• (1) Foot Part
Manufacturing Configuration
4x
Manufacturing Configuration
4x
Configurations
Same Component
Configurations
Same Component
Configurations
Same Component
Configurations
• Collaboration facilitates
– Allows for rapid iteration
– Extended data sharing with team members and with other
teams
– Is essential within the company and across companies
Visualization
• CAx agnostic
– I-DEAS, PDGS, CV, Pro/E, UG, Catia
– STEP, IGES, VRML, STL
• Viewing Tool
– Product Structure, 2D and 3D, Snapshots,
Graphics
• Evaluation Tools
– Precise Measurements, Inspection, Interference
including dynamic, Cross Sections, Compare
• Collaborate Changes
– Redline, markup, annotation, rapid iteration
– Team reviews
2
3
1
2
Benefits
information backbone communication backbone process backbone
• Relationship Management • day to day CAD/CAM/CAE • Requirements
• Configuration Management • milestone/status reports • Design
• Schema Understanding for • bottleneck reports • Change
Extraction • Distribution
If PDM is Not Implemented
Points of Integration Look Like This
Manufacturing
ERP Legacy
Systems
• Product Development
– Reduced from 3 years to 1 year
• Time to Market
– Reduced 6 months; with 15% increase in gross margins
• Change Orders
– Reduced from months to days
• Documentation Control
– Reduced 50%
Example PDM Benefits
• Cost of Scrap
– $2 million annual savings
• Purchasing Costs
– Reduced $1.7 million
PLM Fundamentals
Part 3
Where Is It Going?
So...What’s the Future...
Need to Leverage
the Web
Innovate or Die
Durability of Competitive Advantage
e-Business Collaboration Solutions
For the Product Lifecycle
Value Proposition
e-Design Automation
OPTIMIZATION
Value Proposition
INNOVATION
Value Proposition
It is about enhancing
organizational agility
with e-business
solutions to deliver
better, faster, cheaper
products.
PRODUCTIVITY
Information Navigation
W1
P1
RTM
W2 W3
P2 P3
Planning
W6
PDM D2 M2 P4 P6
M3
Supplier 1 R2
PDM M6
R6 P6
MRP
M10 M11
P9 P10 P11
M12 M13
Agility and Flexibility
“Time-to-Market”
• Product development speed
• More products introductions
• Supplier integration
• Strategic partnerships Source: Gartner Group
• Optimized processes
“Right-to-Market”
• Speed of product development course corrections
• Speed of adding innovative features
• Ability to exploit new supplier opportunities
• Recombinant business models
• Flexible processes
Right to Market =
“the 80’s were about quality…
the 90’s on re-engineering…
and the next decade
will be on velocity”
- Bill Gates
PLM Market Performance & Predictions
PLM Market Performance & Predictions
PLM Market Performance & Predictions
PLM Market Performance & Predictions
PLM Market Performance & Predictions
PLM Market Performance & Predictions
PLM Market Performance & Predictions
PLM Market Performance & Predictions
PLM Market Performance & Predictions
PLM Market Performance & Predictions
PLM Market Performance & Predictions
PLM Market Performance & Predictions
Comparative Analysis
Comparative Analysis
Comparative Analysis
Comparative Analysis
Questions?