BBS JBE Intro
BBS JBE Intro
-Knowledge
•If you don’t know that you should knew it…
-Ignorance
•If you don’t know that you don’t
knew it. . .
-Stupidity
WHY
BEHAVIOR-BASED
SAFETY ?
Business
Business Busin
ss e s s
B u s i ne
Business
Business B
usiness
u si n e ss
B Business
Business
Profitability – a business must make money
(profit) in order to survive.
Growth – to increase its profit, must expand,
go into other types of business.
Continuity – any interruption or disruption of a
business operation will affect its productivity
and profitability.
Interrupts or disrupts the normal and orderly
progress of any activity and may result in injury
(minor, serious or fatal) to people and/or damage or
destruction of property that result to losses.
Punctured foot
Pointed metal inside his toenail
Toe crushed by a forklift.
Toe amputation
It is better to be careful
100 times
Shoreline Clean-up
Shoreline Clean-up
Cleaning of contaminated bamboo
cages
Shoreline Clean-up
Shoreline Clean-up
Shoreline Clean-up
Collected Oily Debris
Collected Oily Debris
Collected Oily Debris
“Emerging Concepts and Practices in Safety”
E-MAIL: [email protected]
1. BIO/TERRORISM SAFETY
2. DISASTER PREPAREDNESS/MGT.
3. IMS-QESSH/SSHEQ
5. BEHAVIOR-BASED SAFETY
SAFETY MANAGEMENT SYSTEM
SMS
15 SAFETY MANAGEMENT SYSTEM
1. Company’s Safety Policy, Vision, Mission
2. Safe Work Practices, “safety as a culture”
3. Safety Training (“it is effective if there are reinforcement strategies”)
4. Safety Meetings at all levels
5. Incident/Accident Investigation & Analysis
6. In-plant safety rules & regulation
7. Safety Promotional campaign
8. Evaluation, selection & control of sub-contractors
(Outsourcing Safety Policy)
9. Safety Audit & Inspections
10. Maintenance regime for all machinery & equipment
11. Risk Mgt./Job Safety/Hazard Analysis
12. The Control of movement & use of
hazardous substances & chemicals
13. Emergency Preparedness & Disaster Mgt.
14. Occupational Health Programs
2. Safety as a Culture, Implementation of peer-to-peer monitoring for unsafe behaviors thru the implementation of Behavior-
Behavior-Based Safety Based Safety (BBS) System.
(BBS)
3. Safety Training Minimum of 2 days safety training completed per employee per year. All Safety Eng’rs/Officers must be
DOLE compliant on its accreditations.
5. Incident/ Accident All near misses, incidents/accidents must be investigated and analyzed to prevent recurrence
Investigation and
Analysis
6. Safety Rules and Safety rules must be up-to-date, consistently followed and enforced.
Regulations Personal Protective Equipments (PPE) must be compulsory to all workers regardless of status.
Issuance of mandatory PPE. Implement the Non-Conformance Ticket (NCT) for safety violators.
7. Safety Promotional Safety slogans, posters and other safety promotional programs must be a regular activities to foster
Campaign the culture of safety. Safety talks in all MEETING and flag ceremonies.
8. Evaluation, Selection and Control Statistics shows that 90% of fatalities incurred by contractors.
of Contractors/Sub-contractors Strict implementation of safety to all contractors and subcontractors, all contracts must be properly
(Outsourcing Safety Policy) evaluated to comply safety standards.
9. Safety Audit and Regular and unscheduled safety audit and inspections must be conducted to all installations. Corrective
Inspections actions to audit findings must be verified. Sanctions must be imposed for non-compliance.
10. Maintenance Regime for all PMS must be strictly implemented as per manufacturers instructions. RCM must be part of safety program.
machineries and equipments Deferment of scheduled PMS must not be tolerated.
11. Risk management, Job High risk positions in the plant must be given appropriate procedures and job steps indicating each
Safety/Hazard Analysis hazards per job steps. Risks must be identified and preventive/proactive and or corrective measures
must be addressed.
12. Emergency Crisis Management Team must be activated to formulate contingency plans. Management must create
Preparedness and Elite Emergency Response Force trained and ready to respond to all types of disasters and emergencies
Disaster Management equipped with rescue equipments and supplies.
A standby safety contingency fund must be readily available deposited in a bank (options).
13. Control of Movement and use of Any movement of hazardous chemicals must observe intl. standards on safety compliance. Hazardous
hazardous substances and substances must be transported within the boundaries of local and international regulations.
chemicals
14. Occupational Health A doable employee wellness program must be implemented dedicated to manage the preventive health
Programs aspects not focusing on curative aspects. Managing lifestyle and health awareness program must be a
regular undertakings.
15. Integration of Systems (QESSH) Quality, To ensure competitiveness in the global market, it must be IMS certified which includes all installations
Environment, Safety, Security and Health , and the Head Office. The Quality, Environment, Safety, Security & Health (QESSH) Programs must be
compliance of Int’l. standards, ISO 9001, aligned to each other. Concerned functions must be grouped to one headed by higher positions reporting
14001, OHSAS 18001 directly to the CEO/OP. Regular local and international benchmarking on the best practices on QESSH
must be conducted.
A(Hardware)
B(Systems)
C(People)
Where are we now in
Safety?
Reactive?
Dependent?
Independent?
Interdependent?
Reactive?
Safety by Natural Instinct
Compliance as the Goal “I don’t
want to loose my job for getting hurt”
Delegated to Safety Manager –
Injury rates
zero
“ZERO IS UNREALISTIC”
Dependent?
Management Commitment –THEY
say ”Safety is our #1 priority”
Condition of Employment
Injury rates
Fear / Discipline
Rules / Procedures – “Just do
what the procedure says, don’t ask
why”
Supervisor Control, Emphasis
zero and Goals – “THEY are always
having meeting, WE never know
about what”
ZERO BY CHANCE
Interdependent?
Cooperation
Help others across
conformthe team
Injury rates
Shared
Others’Ownership
Keeper
Good Safety Contributor
Networking = Good Business
Supervision comfortable allowing
Care for Others
others to lead - - Employees don’t
Organizational
need “approval” Pride
to do everything.
zero
ZERO BY CHOICE
Safety Culture
Natural Instinct
Supervision
Injury rates
Self
Teams
ACCIDENT TRIANGLE
1 Fatality
29 Minor accidents
BEHAVIOR
VALUES
HABITS
KNOWLEDGE
SKILLS
Critical factors affecting safety performance
MOTIVATION
TEAMWORK
HUMAN RELATIONS
COMMUNICATION
ATTITUDES:
Mental problem with regards to facts and the way you
view things.
In influence of your behavior. You cannot camouflage how
feel.
It determines the level of your job satisfaction.
It affects everyone who comes in contact with you.
It is not only reflected by the tone of your voice, but also
the way you stand or sit, facial expression and other non-
verbal ways.
VALUES ARE:
Chosen freely from among alternatives
Aware of consequences
Publicity affirmed
Prized and cherished
Acted upon
in one’s daily life consistently and
repeatedly
“I have a dream that people will not be judged
according to the color of their skin but
according to the content of their
Behavior.
Martin Luther King
ETHICAL CONSIDERATIONS:
“Live what you preach” “You cannot give if
you don’t have
VALUES
BELIEFS
HABITS
ATTITUDES
BEHAVIOR
KNOWLEDGE
SKILLS
CHANGE PROCESS
CRITICAL FACTORS STAGES OF CHANGE
C
ATTITUDES H Attitudinal
BEHAVIOR A Behavioral
VALUES N Cultural
KNOWLEDGE G Organizational
SKILLS E Technological
Consider this:
Why
Change is both
necessary
and
inevitable.
When you’re through changing,
you’re through! Will Rogers
The changing world demands
change of skills
and practices.
Anything which is
not growing will die.
1
2. change which comes about because
you can’t make up your mind on the
best way so you keep flitting from one
way to another without making real
progress
change which is rooted in innovation,
.
To which group
do you belong?
Don’t ask: “Which works better?”
Rather ask:“What combination works best?”
The essence is finding
the right mixture, the
right blend, the right
integration for the
unique needs and
circumstances that
you face.
The first step in
improving---
admit a deficiency!
PERCEPTIONS
ATTITUDES
VALUES
we can command
excellence from
ourselves.
Change now
or
regret later.
Change
Characteristics
Mindset
personality
CHANGE THE WORLD BY CHANGING ME
The Sufi Bayazid says this about himself:
•Attitudes,
•Behaviors,
•Beliefs,
•Values,
and
•Other shared
characteristics of a
particular group of
people.
Safety Culture
Structure
Strategy Systems
Shared
Safety
Values
Skills Style
Staff
Safety Culture Characteristics
The crucial importance of leadership, Walk the Talk
Openness of communications
•Define influence.
•Determine values
A STRONG SAFETY CULTURE IS A RESULT OF:
workforce.
•Mutual, meaningful, and measurable safety and
organization.
•Responsibility and accountability throughout the
organization.
What are the basic elements of a safety culture?
INFLUENCE EXTERNAL
OBSERVABLE
FACTORS
SITUATION BEHAVIOR
Family Environment
Upbringing Education
Heredity Culture
Race Peers
Religion Friends
Society Government
Economic Conditions Tri media
PERSON INTERNAL
SAFETY CLIMATE PSCHOLOGICAL
FACTORS
EXTERNAL
INFLUENCE OBSERVABLE
FACTORS
ORGANIZATION JOB
SAFETY MANAGEMENT SAFETY BEHAVIOR
SYSTEM Behavioral Safety System
ORGANIZATIONAL SAFETY CULTURE
TRANSFORMATION
INPUTS PROCESS OUTPUTS OUTCOME
STRATEGI
C
TACTICAL
OPERATIONAL
BEHAVIORAL
DEFENSIVE
ACCIDENT
WILL
HAPPEN
DEFENSIVE
ACCIDENT
WILL
HAPPEN
A. SAFETY LEADERSHIP
(“If you cannot manage safety,
you cannot manage yourself”)
E. PROCEDURAL BEHAVIOR
HOW DO WE STOP UNSAFE
BEHAVIOR FROM OCCURING?
Zero accidents/injuries
What’s in it for you? Recognition for peers/managers
Incentives for safe behaviors
HOW DO WE STOP UNSAFE BEHAVIORS
FROM OCCURING?
CONSEQUENCES EITHER:
1. Strengthen a behavior
2. Weaken a behavior
REPENTANCE REGRET
For example:
1. ducking under or climbing over assembly
ascending/descending stairs
3. not putting equipment away after
Introduction
MOTIVATION ABILITY
Am I happy to behave safely? Do I know how to behave
Individual safely?
How does our company reward good safety Do our structures, systems or our environment
performance? facilitate or block us from behaving safely.
Organization
If each individual in a work group positively answers that they are happy
to behave safely (cell 1), but that they do not know how to behave safely
(cell 2), this could indicate a training need. Often however, people DO
know how to behave safely, its just that they gain rewards (e.g. praise and
/ or bonuses) for taking unsafe short cuts to reach their workgroups
production targets (cell 5). In such instances further training would be
inappropriate solution. It would be far more effective to examine the way
people are being rewarded for behaving unsafely, or examine how
realistic the production targets are.
MOTIVATION ABILITY
Am I happy to behave safely? Do I know how to behave safely?
Individual
How will others respond if I behave safely Will others provide help, authority, information
Workgroup and resources I need to behave safely?
How does our company reward good safety Do our structures, systems or our environment
performance? facilitate or block us from behaving safely.
Organization
How does our company reward good safety Do our structures, systems or our environment
performance? facilitate or block us from behaving safely.
Organization
‘No’ column. Percentage Discussed a safety issue with the safety advisor
Conducted a risk assessment
support is then calculated Conducted a tailgate talk
BEHAVIOUR YES NO
Corrected an unsafe act
monitoring over a period Discussed a safety issue with the safety advisor
Conducted a risk assessment
safety element of a
Ensured the observer updated the feedback chart
Conducted an incident investigation
appraisal system.
Senior Management
actions completed
Late
Uncertain Negative
Delayed consequences may Consequences that are Negative consequences can
not be associated with the weaker and are seen as less stop behaviors. BUT, people
behavior important have a tendency to deny that
negative events may happen
to them
Different types of Consequences
Consequences reinforce behavior in different ways:
A Positive Consequence (PC+) reinforce 7 increase the desired
behavior (Ex.Its nice when it happens)
An Alleviating Consequences (AC+) reinforces & increases the
desired behavior to a certain point (Ex. It’s nice when taken
away)
Punishment (P-) decreases the undesired behavior (Ex. It’s nasty
when it happens) NO REWARD
No consequence for a behavior tends to Extinguish (E) it (Ex.
Nothing happens)
RISK MANAGEMENT
IDENTIFYING TYPES OF CONSEQUENCES
Decide whether or not the person wants the consequence
decide whether or not the person got the consequences
Get Increase
Decrease
1. UNSAFE BEHAVIORS
2. CONSEQUENCES
3. BEHAVIORAL SAFETY OBSERVATION
PROCESS
4. SAFETY ASSESSMENT
5. MANAGEMENT ROLES ON SAFETY
BEHAVIORAL SAFETY OBSERVATION PROCESS
Train observers
Set safety performance targets
Monitor performance
Give feedback at weekly meetings
Implement to contractors
(Safety Performance Inventory)
Performance Performance Actual
PERFORMANCE TARGETS standards Targets
1. Buy In/Involvement
2. Train by Team
3. Develop Checklist
4. Give Feedback
BEST PRACTICES LEARNT IN BBS
Work in partnership with employees
Get Front-line management involvement
Avoid major events
Select the right coordinator(let employees choose)
Include environmental aspects straight way
Fix safety problems right away to maintain employee
involvement
Do not expect a step change, just a steady tail off of
accidents
BEST PRACTICES LEARNT IN BBS
EXAMPLE:
Lock-out/Tag-out procedure
People are wearing
Fall Protection Equipment
Use of PPE’s in wielding jobs
BEHAVIOR OBSERVATION SYSTEM
PROCESS
OBSERVER:___________________ DATE:___________________
PLACE :___________________ TIME:___________________
CRITICAL UNSAFE
ACTION TARGET
CONDITIONS LOCATION RESPONSIBLE
REQUIRED TIME/DATE
OBSERVED
“Critical Behavior Inventory”
We define safety as “a state when
everything is done in a planned and
controlled manner’’…to meet the safety
vision.
Safety Vision……….
Safety (SHE)
Design Clearances
Safety Meetings
Maintenance Reporting
Auditing Recognition
Hazard Studies Discipline
Commissioning Alteration Authorities
Rehabilitation Job Cycle Checkers (JCC)
Standards Recruitment
Interlocks Policies
Protective Equipment Tool Box Talks
Protective Systems Training
Integrity Machine Plans
Objectives (Challenges 2000) Safety Charter
Guarding etc. Initiatives
Job Safety Analysis (JSA)
Product Stewardship Safety 2000
Training Safety 2000:(CB)
Basis of Safety etc.
Procedures
etc.
SHE Management System
SIZE
POLICIES
ST S
A RD AN HE
BO DA
RD
PROC
PLAINS
MODE ES
EDUR
L
CONTINOUS
SHE PROCEDURES
LE SSU
A
TT RA
ES
ER NC
E D TY
UR
S
OC FE
OF
PR SA
E
AU L
DIT
S LOCA CE
TI
PRAC
Graphs of safety statistics for most companies generally look
something like:
A(Hardware)
B(Systems)
C(People)
Unsafe
Behavior
Incident
Clearance Resource
Induction Procedure
s
s
ORGANISATIONAL
YOUR
RESPONSIBILITIES
RESPONSIBILITIES
………This diagram shows
how accidents have many
contributing factors but, in
most cases, the step
immediately before the
accident (the final step) was
someone behaving in an
unsafe manner.
If follows that:
“Most incidents could
have been prevented if the
person(s) involved
behaved differently”
The last step is with you!!
While we will continue to focus on providing good
equipment and management systems we can never
assume we have removed all the hazards.
The Safety Charter - Sets out expectations for Supervisors and all
employees
HR Procedures - Sets out the expected behavior and the consequences
of non-acceptable behavior.
Tool Box Talks - These along with monthly meetings and a raft of other
smaller, not so obvious initiatives have been implemented to increase
involvement of all employees in safety.
Basis of Safety - A poster/matrix which specifically includes employee’s
roles in maintaining safe behaviors and systems of work.
Posters - A set of A4 size posters highlighting several critical behaviors (3
limb contact, correct use of tools etc.)
The SHE Weekly - Many behavioral topics in the “Weekly” e.g. Line of
Fire
Most people in the group are now:
•What is the job at hand?
Aware of Safety Remember •What are the hazards?
Analyze it
Observe it
Standardise it
Remove roadblocks to appropriate behaviour
1. Identify
the recurring
inappropriate
behaviour
5. Reinforce 2. Determine
the appropriate the appropriate
behaviour behaviour
3. Train people in
4. Monitoring the appropriate
(observing) behaviour
behaviour
Definitions
1. Body Use
2. Travel
3. PPE
3.1 Hand/arm - is the person wearing protection sufficient to protect their
hands/arms against any hazards presents?
3.2 Eye on hands - is the person eyes on their hands whilst working to avoid
pinch points?
4. Travel
4.1 Use - is the person using the tools or equipment in such a way so as not
to create any hazards?
4.2 Selection - is the person using the correct tool or equipment for the
task?
4.3 Condition - Are the tools and equipment being used in a sound and
serviceable condition?
The CBI Observation Checklist
follows. This will be the main tool
used in the observations.
CBI OBSERVATION CHECKLIST
Observer
Main Task: Date:
1.0 Body Use Appropriate Inappropriate
1.1 Exertion/rushing
1.2 Line of fire
1.3 Warm up
2.0 Travel
2.1 Ascending/descending
2.2 Eyes of path
2.3 Look before moving
2.4 Survey area
3.0 PPE
3.1 Hand/am
3.2 Eyes on Hands
4.0 Tools & Equipment
4.1 Use
4.2 Selection
4.3 Condition
Comments:
•
They apply to almost any workplace
•
They are quite specific
•
They are easily observable
•
They are ‘final step’ behaviors
Stage 3. Training people in the Appropriate
Behaviours & Observation Techniques
(THIS SESSION)
Stage 4. The CBI Monitoring Program
Thank you
CRITICAL BEHAVIOR CHECKLIST
1.0 Body Use Appropriate Inappropriate
1.1 Exertion/rushing
1.2 Line of fire
2.0 Travel
2.1 Ascending/descending
2.2 Eyes of path
2.3 Look before moving
2.4 Survey area
3.0 PPE
3.1 Protecting Head
3.2 Hand/am
3.3 Eyes on Hand
3.4 Feet
3.5 Ears
3.6 Mouth/nose
2.0 Travel
2.1 Ascending/descending
2.2 Eyes of path
2.3 Look before moving
2.4 Survey area
3.0 PPE
3.1 Protecting Head
3.2 Hand/am
3.3 Eyes on Hand
3.4 Feet
3.5 Ears
3.6 Mouth/nose
4.0 Tools & Equipment
4.1 Use
4.2 Selection
4.3 Condition
Comments:
Design Clearances
Safety Meetings
Maintenance Reporting
Recognition
Auditing
Hazard Studies Discipline
Alteration Authorities
Commissioning Job Cycle Checkers (JCC)
Rehabilitation
Standards Recruitment
Policies
Interlocks Tool Box Talks
Protective Equipment
Protective Training
Plans
Systems Integrity Safety Charter
Objectives (Challenges 2000)
Machine Guarding Initiatives
Job Safety Analysis (JSA)
etc. Safety 2000
Product Stewardship
Safety 2000:(CB)
Training
etc.
Basis of Safety
Procedures
etc.
Graphs of safety statistics for most companies including
Orica Explosives generally look something like:
A(Hardware)
B(Systems)
C(People)
Unsafe
Behavior
Incident
Clearance Resource
Induction Procedure
s
s
ORGANISATIONAL
YOUR
RESPONSIBILITIES
RESPONSIBILITIES
While we will continue to focus on providing good
equipment and management systems we can never
assume we have removed all the hazards.
CBI PROGRAM
As with Hardware & Systems, we will be continuing to
maintain Safety, but now we must get in closer to people’s
behavior and:
Analyze it
Observe it
Standardise it
Remove roadblocks to appropriate behaviour
2.0 Travel
2.1 Ascending/descending
2.2 Eyes of path
2.3 Look before moving
2.4 Survey area
3.0 PPE
3.1 Protecting Head
3.2 Hand/am
3.3 Eyes on Hand
3.4 Feet
3.5 Ears
3.6 Mouth/nose
4.0 Tools & Equipment
4.1 Use
4.2 Selection
4.3 Condition
Comments:
1. Identify
the recurring
inappropriate
behaviour
5. Reinforce 2. Determine
the appropriate the appropriate
behaviour behaviour
3. Train people in
4. Monitoring the appropriate
(observing) behaviour
behaviour
The CBI process applies to
everyone in the Company
The behaviours identified
have the following in common:
Thousands
20
15 Appropriate
10 Inappropriate
5
0
Wk.3
Wk.5
Wk.7
Wk.1
Wk.9
Wk.17
Wk.19
Wk.29
Wk.11
Wk.13
Wk.15
Wk.21
Wk.23
Wk.25
Wk.27
Wk.31
PERIOD OF OBSERVATION
15
10
0
Wk.5
Wk.1
Wk.3
Wk.7
Wk.9
Wk.11
Wk.13
Wk.15
Wk.17
Wk.19
Wk.21
Wk.23
Wk.25
Wk.27
Wk.29
Wk.31
PERIOD OF OBSERVATION
PERCENTAGE OF INAPPROPRIATE
0.3
0.27 0.27
0.25
FREQUENCY
0.21
MTC FR
0.2
RATE
LWC FR
0.15 RWC FR
0.1
0.05 0 0 0 0 000 0 0 000 000 0 00
1996 1997 1998 1999 2000 2001 2002
YEAR
FIRST AID TREATMENT CASE
FREQUENCY RATE
7
6
FREQUENCY
5
RATE
4
3
FATCFR
2
1
0
'95
'01
'93
'97
'99
YEAR
TIMETABLE OF CBI PROGRAM
PERIOD
# ACTIVITIES 1ST WEEK ND
2 WEEK RD
3 WEEK 4TH WEEK 5TH WEEK 6TH WEEK 7TH WEEK
Review injur/incident history -
1 (1 Day)
Analyze Critical behaviour & Actual
2 on-bench observation-(1 Day)
Finalized training needs & design
3 -(1 Day)
Group workers into Pilot team
4 -(1 Day)
Train Pilot Teams on CBI observation
5 on-bench - (whole week)
Start implement CBI observation on-
6 bench -(Whole week)
Compile/analyze observation results
7 -(1 Day)
Measure Month’s Program progress
8 Result -(1Day)
Reinforce Appropriate Behaviour -
(through 1-session Tool Box Talk,
9 Training, etc.
Train other learns and continue CBI
10 Program implementation
Our Behavioural Safety Program Allowed Us To:
Training
Training materials and certificate
Initial visit for evaluation of critical behaviours
Drafting of CBI list
Assisting in initial analysis of CBI Observations
Once a month consultation visit for 3 months
…QUESTIONS?
“it does not matter
whether the cat is
black or white
for as long as it catches
mice.”
“it is useless to tell a river to stop
running, the best thing is to
learn how to swim in the direction it
is flowing”