Maintenance Program Jenbacher
Maintenance Program Jenbacher
Jenbacher C
Documentation Maintenance schedule
Tip: The maintenance operations highlighted in green in the maintenance plan are plant-specific and are
incorporated into the customer-specific maintenance plan according to engine type and version.
Proper maintenance according to the maintenance schedule is a condition for honouring any claims
under warranty.
The risk assessment to be performed by the plant operator and the official and quasi-official safety rules
and laws may give rise to acceptance tests, inspections and maintenance operations which are not
included in the Maintenance Plan. It is the operator’s responsibility to implement and enforce these
additional measures.
The maintenance intervals have been determined on the basis of experience of maintaining average
operating levels while fully complying with the manufacturer’s operating and maintenance instructions. In
individual cases, the operating conditions and other factors relating to wear may affect the actual amount
of maintenance required. The manufacturer therefore reserves the right to specify different maintenance
intervals where appropriate.
After the „Overhaul“ 60,000 operating hours, the maintenance work to be carried out is repeated at the
same interval periods.
< 100
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
11000
12000
13000
14000
15000
- Maintenance after first start-up W 1000 6
2 Valve clearance W 0400 M6
2 Ignition system W 0303 M0
2 Inspection I 0103 6
2 Table cooler W 8065 A0
2 Intake air filter (ROLF) - Engine r IW 8040 A6
2 Crankcase vent W 0509 M6
2 Turbocharger (PBST - TCR) W 8025 M0
2 Turbocharger (PBST - NR) W 8025 M6
2/8 Leak test IW 8049 0
2/4/8 Transmission IW 8071 A0
2/6/
10/30 Pre-chamber gas compressor IW 8046 0
2/20/
30 Regulating rods/Throttle valve/Actuator W 0200 M6
2/30/
60 Gas train W 8045 A6
4/20 Coupling housing on elastic bearings W 8079 A6
4 Oil filter insert (J 620) W 8038 M6
6 Oil filter insert (J 612/J 616) W 8038 M6
Prechamber/Prechamber gas valve/Spark
6/10
plug sleeve
W 0501 M6
10 Crankshaft thrust bearing
(with transmission only)
W 8060 M6
10 Starter W 8032 M0
10 Torsion vibration damper
(with J 612 ≥22bar only)
W 0601 M0
10/30 Engine coolant pump W 0203 A6
20 Turbocharger (ABB_A-135_A-135) W 8026 M6
20 Turbocharger (ABB_TPS52E_TPS57E) W 8024 M6
20 Jenbacher-switch cabinets W 8031 A0
20 Torsion vibration damper W 0601 M0
20 Mixture bypass valve W 0802 M6
30 Compressed air starter W 8032 M0
30 Piston/Piston cooling W 8047 M6
30 Cylinder liner W 8049 M6
30 Gas quantity controller W 0705 M0
30 Engine oil pump W 8046 M6
30 Con rod/Con rod bearing W 8048 M0
30 Crankshaft main bearing/thrust bearing W 8050 M6
ZK Camshaft/Control parts
30/60
W 8052 M0
60 Plate-type heat exchanger W 8043 A0
60 Pre-lubricating pump W 8054 M0
60 Overhaul W 2100 M0
Inspection task
16000
17000
18000
19000
20000
21000
22000
23000
24000
25000
26000
27000
28000
29000
30000
2 Valve clearance W 0400 M6
2 Ignition system W 0303 M0
2 Inspection I 0103 6
2 Table cooler W 8065 A0
2 Intake air filter (ROLF) - Engine r IW 8040 A6
2 Crankcase vent W 0509 M6
2 Turbocharger (PBST - TCR) W 8025 M0
2 Turbocharger (PBST - NR) W 8025 M6
2/8 Leak test IW 8049 0
2/4/8 Transmission IW 8071 A0
2/6/
10/30 Pre-chamber gas compressor IW 8046 0
2/20/
30 Regulating rods/Throttle valve/Actuator W 0200 M6
2/30/
60 Gas train W 8045 A6
4/20 Coupling housing on elastic bearings W 8079 A6
4 Oil filter insert (J 620) W 8038 M6
6 Oil filter insert (J 612/J 616) W 8038 M6
Prechamber/Prechamber gas valve/Spark
6/10
plug sleeve
W 0501 M6
10 Crankshaft thrust bearing
(with transmission only)
W 8060 M6
10 Starter W 8032 M0
10 Torsion vibration damper
(with J 612 ≥22bar only)
W 0601 M0
10/30 Engine coolant pump W 0203 A6
20 Turbocharger (ABB_A-135_A-135) W 8026 M6
20 Turbocharger (ABB_TPS52E_TPS57E) W 8024 M6
20 Jenbacher-switch cabinets W 8031 A0
20 Torsion vibration damper W 0601 M0
20 Mixture bypass valve W 0802 M6
30 Compressed air starter W 8032 M0
30 Piston/Piston cooling W 8047 M6
30 Cylinder liner W 8049 M6
30 Gas quantity controller W 0705 M0
30 Engine oil pump W 8046 M6
30 Con rod/Con rod bearing W 8048 M0
30 Crankshaft main bearing/thrust bearing W 8050 M6
ZK Camshaft/Control parts
30/60
W 8052 M0
60 Plate-type heat exchanger W 8043 A0
60 Pre-lubricating pump W 8054 M0
60 Overhaul W 2100 M0
ZK Exhaust gas manifold/Isolation W 8051 M0
Inspection task
31000
32000
33000
34000
35000
36000
37000
38000
39000
40000
41000
42000
43000
44000
45000
2 Valve clearance W 0400 M6
2 Ignition system W 0303 M0
2 Inspection I 0103 6
2 Table cooler W 8065 A0
2 Intake air filter (ROLF) - Engine r IW 8040 A6
2 Crankcase vent W 0509 M6
2 Turbocharger (PBST - TCR) W 8025 M0
2 Turbocharger (PBST - NR) W 8025 M6
2/8 Leak test IW 8049 0
2/4/8 Transmission IW 8071 A0
2/6/
10/30 Pre-chamber gas compressor IW 8046 0
2/20/
30 Regulating rods/Throttle valve/Actuator W 0200 M6
2/30/
60 Gas train W 8045 A6
4/20 Coupling housing on elastic bearings W 8079 A6
4 Oil filter insert (J 620) W 8038 M6
6 Oil filter insert (J 612/J 616) W 8038 M6
Prechamber/Prechamber gas valve/Spark
6/10
plug sleeve
W 0501 M6
10 Crankshaft thrust bearing
(with transmission only)
W 8060 M6
10 Starter W 8032 M0
10 Torsion vibration damper
(with J 612 ≥22bar only)
W 0601 M0
10/30 Engine coolant pump W 0203 A6
20 Turbocharger (ABB_A-135_A-135) W 8026 M6
20 Turbocharger (ABB_TPS52E_TPS57E) W 8024 M6
20 Jenbacher-switch cabinets W 8031 A0
20 Torsion vibration damper W 0601 M0
20 Mixture bypass valve W 0802 M6
30 Compressed air starter W 8032 M0
30 Piston/Piston cooling W 8047 M6
30 Cylinder liner W 8049 M6
30 Gas quantity controller W 0705 M0
30 Engine oil pump W 8046 M6
30 Con rod/Con rod bearing W 8048 M0
30 Crankshaft main bearing/thrust bearing W 8050 M6
ZK
Camshaft/Control parts W 8052 M0
30/60
60 Plate-type heat exchanger W 8043 A0
60 Pre-lubricating pump W 8054 M0
60 Overhaul W 2100 M0
ZK Exhaust gas manifold/Isolation W 8051 M0
Keyword: Standard Unit no.: J XXXX Module no.: XXXXXX X
Module type : J612-620GS Version: FXXX Engine no.: XXXXXX X
Inspection task
46000
47000
48000
49000
50000
51000
52000
53000
54000
55000
56000
57000
58000
59000
60000
2 Valve clearance W 0400 M6
2 Ignition system W 0303 M0
2 Inspection I 0103 6
2 Table cooler W 8065 A0
2 Intake air filter (ROLF) - Engine r IW 8040 A6
2 Crankcase vent W 0509 M6
2 Turbocharger (PBST - TCR) W 8025 M0
2 Turbocharger (PBST - NR) W 8025 M6
2/8 Leak test IW 8049 0
2/4/8 Transmission IW 8071 A0
2/6/
10/30 Pre-chamber gas compressor IW 8046 0
2/20/
30 Regulating rods/Throttle valve/Actuator W 0200 M6
2/30/
60 Gas train W 8045 A6
4/20 Coupling housing on elastic bearings W 8079 A6
4 Oil filter insert (J 620) W 8038 M6
6 Oil filter insert (J 612/J 616) W 8038 M6
Prechamber/Prechamber gas valve/Spark
6/10
plug sleeve
W 0501 M6
10 Crankshaft thrust bearing
(with transmission only)
W 8060 M6
10 Starter W 8032 M0
10 Torsion vibration damper
(with J 612 ≥22bar only)
W 0601 M0
10/30 Engine coolant pump W 0203 A6
20 Turbocharger (ABB_A-135_A-135) W 8026 M6
20 Turbocharger (ABB_TPS52E_TPS57E) W 8024 M6
20 Jenbacher-switch cabinets W 8031 A0
20 Torsion vibration damper W 0601 M0
20 Mixture bypass valve W 0802 M6
30 Compressed air starter W 8032 M0
30 Piston/Piston cooling W 8047 M6
30 Cylinder liner W 8049 M6
30 Gas quantity controller W 0705 M0
30 Engine oil pump W 8046 M6
30 Con rod/Con rod bearing W 8048 M0
30 Crankshaft main bearing/thrust bearing W 8050 M6
ZK Camshaft/Control parts
30/60
W 8052 M0
60 Plate-type heat exchanger W 8043 A0
60 Pre-lubricating pump W 8054 M0
60 Overhaul W 2100 M0
ZK Exhaust gas manifold/Isolation W 8051 M0