18EE646 - Module 3
18EE646 - Module 3
EV considerations: Electric propulsion systems are at the heart of EVs and HEVs which
consists of electric motors, power converters, and electronic controllers as shown below :
Electric Motor : It converts the electric energy into mechanical energy to propel the vehicle, or
vice versa, to enable regenerative braking and/or to generate electricity for charging the on-
board energy storage.
Power Converter: It is used to supply the electric motor with proper voltage and current.
Electronic Controller : It commands the power converter by providing control signals to it, and
then it controls the operation of the electric motor to produce proper torque and speed,
according to the command from the driver. It has following three functional units
a) Sensor,
b) Interface circuitry and
c) Processor.
The sensor is used to translate the measurable quantities, such as current, voltage,
temperature, speed, torque, and flux, into electric signals through the interface circuitry. These
signals are conditioned to the appropriate level before being fed into the processor. The
processor output signals are usually amplified via the interface circuitry to drive power
semiconductor devices of the power converter.
Types of Motors for Electric Propulsion in EV / HEVs : The motors used in
EVs and HEVs requires frequent starts and stops, high rates of acceleration/deceleration, high torque
and low-speed hill climbing, low torque and high-speed cruising, and a very wide speed range of
operation. Several motors employed in EVs and HEVs is shown below :
Advantages of commutator less motors are higher efficiency, higher power density, and lower
operating cost. They are also more reliable and maintenance-free compared to commutator DC
motors; thus, commutator less electric motors have now become more attractive.
Torque produced
The armature consists of several coils and to obtain continuous and maximum torque, slip
rings and brushes are used to conduct each coil at a position of α = 0. The performance of DC
motors can be described by the armature voltage, back electromotive force (EMF), and field
flux. There are four types of wound-field DC motors, depending on the mutual interconnection
between the field and armature windings as shown below :
Chopper Control of DC Motors : Choppers are used for the control of DC motors because
of their several advantages such as high efficiency, flexibility in control, light weight, small size,
quick response, and regeneration down to very low speeds. Normally separately excited DC
motors with open loop or closed loop
configurations are preferred in traction due to
the control flexibility of armature voltage and
field.
Class A Chopper for the control of DC motors :
This chopper provides only a positive voltage
and a positive current and hence it is called a
single or first quadrant chopper or Step down
chopper or DC-DC Buck Converter.
The main advantage of a step-up chopper is the low ripple in the source current, hence it is
suitable for low-power, battery-driven vehicles. Also step-up choppers are used in
regenerative braking of DC motor drives.
When
δ V > E …….. Motoring Operation
δ V < E …….. Regenerative Braking Operation
δ V = E …….. Noload Operation takes place.
Class E chopper for Four-Quadrant Operation of DC Drive for EV / HEV
Four-quadrant operation is obtained by combining two class C choppers as shown below, and
it is called as a Class E chopper:
Each phase is fed with a sinusoidal AC current, which has a frequency of ω and a 1200
phase difference between each other. Thee phase supply currents ias, ibs, and ics in the three
stator coils a–a′, b–b′, and c–c′ produce alternative magnetic motive forces (mmfs) Fas, Fbs, and
Fcs, which are space vectors.
the relative speed between the stator rotating field and the rotor called slip speed is given by
NS N
or S
Ns
The frequency of the induced rotor voltage
Constant Volt / Hertz or (V/f) Control of Induction Motor Drive of EV / HEV : In this
method the torque–speed characteristic of an induction motor is varied by simultaneously
controlling the voltage and frequency. The configuration of V/f control is shown below:
To maintain a constant flux, the E/ω should be kept constant and equal to Erated/ωr
Equation 1 indicates that with constant E/ω, the maximum torque is constant with varying
frequency. Equation 2 indicates that sm ω is constant, resulting in constant slip speed, ωsl.
The rotor position sensed by position sensors H1, H2, and H3 (hall effect sensors) information
is fed to the DSP-based controller, which in turn supplies gating signals to the power converter
by turning on and off the proper stator pole windings of the machine to control the torque and
speed of BLDC motor.
Classification of BLDC Motors :
a) Based on construction
Permanent Magnet Materials used in BLDC Motors : There are three classes of PMs
currently used for electric motors:
1. Alnicos (Al, Ni, Co, Fe).
2. Ceramics (ferrites), for example, barium ferrite (BaO × 6Fe2O3) and strontium ferrite
(SrO × 6Fe2O3).
3. Rare-earth materials, that is, samarium–cobalt (SmCo) and neodymium–iron–boron
(NdFeB).
Sensorless Techniques: Normally position sensors are expensive and have less reliability in
military applications etc., To overcome these drawbacks following sensorless techniques are
employed :
1. Methods using measurement of currents, voltages, fundamental machine equations and
algebraic equations
2. Methods using observers.
3. Methods using back EMF sensing
4. Unique sensorless techniques using Artificial Neural Networks (ANN), Fuzzy logics etc.,
The speed–torque performance with constant voltage supply is shown below. At low speed,
while starting, very high torque is produced, which results in very high current due to the low
back EMF and it may damage stator windings.
SRM drive system for EV / HEV consists of the SRM, power inverter, sensors such as
voltage, current, and position sensors, and control circuitry such as the DSP controller and its
peripherals, as shown below:
The SRM has salient poles on both the stator and the rotor. It has concentrated windings on
stator and no winding or PM on the rotor. The configuration of SRM depends on the number
and size of rotor and stator poles. Ex:8/6 SRM, 6/4 SRM etc.
Working Principle : 6/4 SRM and its supply arrangement is shown below:
When a stator phase is magnetized, a closed magnetic field is generated between the stator, the
air gap and the rotor. This magnetic field tends to
minimize the reluctance by reducing the air gap which
creates a rotor movement. When a stator pole is aligned
with a rotor pole, it is said that they are in the position
of minimum reluctance, and when they are completely
unaligned, it is said they are in the position of maximum
reluctance. This characteristic of the motor makes it
possible to create a rotational movement of the rotor by
magnetizing and demagnetizing each phase in the right
position of the rotor. A three phase 6/4 SRM cross
section is shown below. Phase number in conventional SRMs can be defined as
Ps 6
m 3
Ps Pr 6 4
where
Ps = Number of Stator Poles
Pr = Number of Rotor Poles
The number of stator poles and rotor poles can be expressed as
Ps = k m
Pr = k (2m ± 2)
where
where
La, Lb and Lc are the self-inductance of each phase
In three phase SRM, two phases are needed to be excited simultaneously in FCSRMs. The overlap
angle of stator poles and rotor poles is constant for various rotor positions, and that means the
self-inductances of phase windings are almost constant. The SRM with full-pitched winding
(FCSRM) produces torque based on the rate of change of the self-inductance is expressed as
where
Mab, Mbc and Mca are the mutual-inductance between two phases
The output torque of an SRM is the summation of the torque in all phases
The relation between the motor torque and the mechanical load is usually given by
where
J, B, and TL are the moment of inertia, viscous friction, and load torque, respectively.
The relation between position and speed is given by
Applications of SRM : Some of the applications of switched reluctance motor are as follows :
a) Used as adjustable-speed drives and general-purpose industrial drives
b) Application-specific drives like Compressors, Fans, Pumps, Centrifuges;
c) Domestic drives like Food Processors, Washing Machines, Vacuum Cleaners;
d) Electric vehicles application;
e) Aircraft applications;
f) Servo-drives.
The driving circuit for Switched Reluctance Generator (SRG) is similar to that of SRMs as
shown below.
In certain conditions such as high speed and high loads, the back EMF voltage is greater than
the bus supply voltage, so the current increases even after turning off the phase which needs a
oversized converter to limit uncontrollable torque. It results in additional cost and overall
sized system. Hence, the power electronic converter should be designed for the worst possible
case.