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Work Schedule Upgrading Panel GC 'CP-5000

This document outlines the work schedule and activities to upgrade the control panel of the CP-5000 gas compressor at Petrochina International Jabung Ltd in Indonesia. A team of 4 people from PT. Sigma Kreasi Instrument will perform the upgrade by installing a new Altronic Exacta21 control system over 14 days. Key activities include removing the existing control panel, installing the new Altronic panel along with pressure transmitters, vibration sensors, thermocouples and other devices, wiring and programming the system, function and commissioning tests.

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Muhammad Reza Gadran
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64 views

Work Schedule Upgrading Panel GC 'CP-5000

This document outlines the work schedule and activities to upgrade the control panel of the CP-5000 gas compressor at Petrochina International Jabung Ltd in Indonesia. A team of 4 people from PT. Sigma Kreasi Instrument will perform the upgrade by installing a new Altronic Exacta21 control system over 14 days. Key activities include removing the existing control panel, installing the new Altronic panel along with pressure transmitters, vibration sensors, thermocouples and other devices, wiring and programming the system, function and commissioning tests.

Uploaded by

Muhammad Reza Gadran
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Upgrade Control Panel Gas Compressor CP-5000

With Altronic Exacta21 & Midas


Petrochina International Jabung Ltd

PT. Sigma Kreasi Instrument (SKIns)


Team Member :

1 Jon Mark See : Altronic USA Representative


2 Andry Fransiskus Sitepu : Team Leader
3 Bambang Pramono : Team Member
4 Natal Silalahi : Team Member
Work Schedule Upgrading Control panel Gas Compressor CP-5000
With Altronic Exacta21 & Midas
Petrochina International - Jabung Ltd

No Activity Duration (day) Day Man Power


Actual Date Man PIC Team
Working Days -2 -1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 +1 +2 +3 +4 +5 +6 power
1 Site Prep JSA-SOP-Tools-Material 2
2 LOTO & Removed Instrument Device 1
3 Tubing Installation 6
4 Make Bracket EzRail & Modul 2
5 CPU95 & DET 1600 Installation 5
6 Dismantle Existing LCP 1
7 Install New Altronic Panel 1
8 Instrument Device Installation 4
9 Cable Installation 3
10 Terminating - Programming 5
11 Function Test 2
12 Pre-Commissioning 2
13 Commissioning 3
14 Excess Days for spare 3

Team Member : GC CP-5000 Running


1 Jon Mark See (JMS) GC CP-5000 Shutdown
2 Andry F Sitepu (AFS) GC CP-5000 Function Test & Commissioning
3 Bambang Pramono (BP) * Schedule Tentative
4 Natal Silalahi (NS)
Upgrading Control Panel Gas Compressor CP-5000
With Altronic Exacta21 & Midas
Petrochina International Jabung Ltd

WORK DESCRIPTION

1 Preparation Installation
1.1 Safety Induction
1.2 Cek Installation Material
1.3 Cek Tools and equipment
1.4 Preparation JSA & SOP
1.5 Survey Location & drawing layout
2 Work Installation
1 Installation Panel
2.1.1 Make bracket / Support Local Panel
2.1.2 Set bracket /support panel suit with drawing
2.1.3 Place to set panel on base
2.1.4 Make conduit and tubing connection on the panel to the all end device
2 Installation CPU-95
2.2.1 Make bracket / support EzRail & JB Modul
2.2.2 Assembly EzRail with primary lead cable ( Left & Right)
2.2.3 Installed EzRail on engine ( Left bank & Right Bank )
2.2.4 Installed JB EzRail and CPU-95 modul
2.2.5 Modify and installed disc hall effect on gear cam shaft
2.2.6 Make & modify bolt reset pin
2.2.7 Make hole and thread on flywheel for reset pin
2.2.8 Installed reset pin and magnetic pickup
2.2.9 Installed harness cable
3 Installation DET-1600
2.3.1 Make & modify bolt and nut for DET sensor
2.3.2 Installed DET sensor on each cylinder engine
2.3.3 Installed cable DET sensor
4 Installation Tubing Pressure
2.4.1 Measure the lenght as needed tubing pressure
2.4.2 Installed tubing each device on the panel
5 Installation Vibration transmitter
2.5.1 Make hole & thread on Compressor each cylinder,body engine ,cooler motor
2.5.2 Installed vibration to the position has been set
6 Installation Thermocouple temperature
2.6.1 Installed thermocouple on the device engine & compressor
7 Installation Level
2.7.1 Installed level switch on the scruber ,engine oil,compressor oil,jacket water cooler.
8 Terminating Cables
2.8.1 Terminating and connect cables all device to terminal block in Altronic panel
3 Function Test
3.1 Cek all wiring and all end device
3.2 End Device test and safety shutdown test
3.3 Exacta21 Sequence test
4 Commisioning
4.1 Commissioning and run test unit without load.
4.2 Commissioning and run test unit with load
otor
anel

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