1704 Form 2-01-01

Process FMEA Worksheet ／

Supplier code PY26 Document No.

Model TD Part Name LAMP ASSY, DRL COMBI,LH/RH
Approved Checked Prepared
□ Safety part Supplier name BS INDONESIA
Part Part No. ML250077/78
General part including safety
Divisio □ quality characteristics
n
New edition 07. 03, 17 1st Edition Leader
Process Name L/A DRL COMBI LH/RH Operator
□ General part Revision sign month/day/year Reason of revision Approval Member

Influence of failure Result after countermeasures

Degree importance

Frequency of

Percentage
occurrence
Characteristics

Degree of
Ｒ

influence

detected
Inspection/confirmation Person in Measures Ｒ
No. Process name Process functions Failure mode Causes of failure Ｐ Countermeasures Schedule Degree of Frequency of Percentage
Part Completed vehicle method charge execution Ｐ
Ｎ influence occurrence detected
situation Ｎ
Reflektor Assy (Insert cannot insert reflektor to
1 insert pivot clip forget to insert pivot clip 4 Operator Negligence 2 Visual check 100 % 1 8 0
Pivot Clip) housing
knob assy not function if
Reflektor Assy (Insert Aiming retainer doesn't
2 insert aiming retainer aiming retainer not 4 Operator Negligence 2 Visual check 100 % 1 8 0
Aiming Retainer) inserted properly
inserted properly
Torque Screw driver is to
Demage on reflektor &
Reflektor Assy ( large & Forget to Visual Check & Tester for
3 installation bulb fixing Bulb fixing doesn't 5 Operator Negligence 3 3 45 0
Installation Bulb Fixing) tightening bulb fixing with Screw Driver
installed properly
Screw M4x8
reflektor to be dirty during
Shid doesn’t installed Operator not use hand Visual check 100 % &
Reflektor Assy installation Forget to
4 installation shid properly & Demage on 5 gloove and forget to 4 Operator Shall use hand 2 40 0
(Installation Shid) tightening shid with screw
reflektor tightening the screw gloove during production
M4x8

Reflekor Assy ( Insert bulb can't installed

5 insert bulb H3 12V 55 Watt wrong pairs/upside down 3 Operator Negligence 3 Visual Check 100 % 1 9 0
Bulb H3 12V 55 Watt) properly

Housing Assy (Insert

insert knob assy+push Leakage on part may Operator forget to install Visual Check 100% &
6 Knob Assy +Push nut+ forget install Oring to knob 7 2 2 28 0
nut+Oring occur Oring. Leak Test
Oring)

Housing Assy (Insert demage on harness assy appereance is not good,

insert harness assy + bulb 12 Visual Check 100% &
7 Harness Assy + Bulb and forget to installation and lamp not function may 4 Operator Negligence 2 2 16 0
V 21 W Lighting Test
12 V 21 W) bulb occur.
reflektor to be dirty & demage on reflektor &
Housing Assy (Insert wrong prameter & Tester for first production
8 insert reflektor to housing demage during installation reflektor doesn’t installed 7 2 2 28 0
Reflektor to Housing) operator negligence run & Visual Check
may occur properly

Housing Assy wrong pairs during operator wong pairs the Lighting test & Visual
9 Connecting wire lamp cannot turn on 7 2 1 14 0
(Connecting Wire) connecting wire to terminal wire during installation Check

Housing Assy (Install

install dust cover + oring
10 dust cover + oring 0 0
gasket
gasket)

11 Hot melt 0 0

12 Install lensa 0 0

13 leak test 0 0

14 lighting test 0 0

15 production code 0 0

16 final inspection 0 0

17 packaging 0 0

0 0

0 0

0 0

0 0

0 0

0 0

0 0

Mitsubishi Fuso Truck & Bus Co., Ltd.