Sample Room Department:

Sample room Management is a primary Section of any garments; it’s a more important section
for same reason,

Sample Development
Steps
Proto Sample

Size Set Sample

Pre- Production Sample

Production Sample

Conformity Sample

Shipping Sample

CAD CAM DEPARTMENT:

With OptiTex PDS pattern Design Software, input of existing data into OptiTex is quick and
easy. All subtle details of hard copy patterns will be maintained. Digitizing of tight curves is
accurate and easy, with few points. Digitizing of complicated pieces takes seconds and can be
made at any time.

Pattern Design System (PDS) offers intuitive and powerful textile software tools designed for
drafting new patterns or editing existing pattern pieces

MERCHANDISING DEPARTMENT:
The main role of a garments merchandiser is to collect garments export order (Export
l/c).Produce the garments, export the garments and earn profit. To perform those functions
successfully needs lot of knowledge, experience and tremendous effort for a merchandiser.
What type of knowledge and experience needed for a garment merchandiser?
Lab Dips:
It is the merchandiser’s responsibility to get the Lab dips from the processing mill and to get
approval from buyer.

There are different matching systems followed in Labs. They are

Tube light matching.

Sun light matching.

Ultra Violet matching.

Sodium light matching (show room).

Each of these above matching will give different results. For example, if a lab dip matches to the
original in tube light, it will differ in sun light. So the lab dips are to be made according to the
buyer’s matching system.

Different buyers follow different matching. Hence before proceeding lab dips, merchandiser
should be aware of the buyer’s matching system. Accordingly he should arrange to make lab
dips

Production Department:

Cutting Section:
ABA Group has large cutting section room. I made this report on the base on factory purpose
and some book .Without this reference I never made this assignment. There is all process of
Fabric Cutting section

Inspection of fabric
Fabric is the main raw material of garments. So it is essential to ensure fabric quality before it
reaches Cutting Section of garments factory, otherwise defective fabric may result in disruption
of production and delivery of garments on time. Garments produced with defective fabric may
lead to colossal cost to the company and may cause production of stock-lots. It is a good
practice to inspect fabric in the premise of the fabric producer. This enables quick replacement
of defective fabric. Still re-inspection of at the delivery point to the store of a garment factory is
urgent.

SEWING SECTION:
Before starting the sewing production have to PM check about the materials that are required
to sew. For an example, to sew we need cut pieces (fabric), sewing machine, thread, label,
button, work force etc. so a PM make sure himself that all are in his hand. When all are in his
hand, then PM organize the floor by his efficiency. Then PM input the cut bundles in sewing line.
This is the Arrangement & organization of inputs processes in ABA Fashion.

FINISHING SECTION:

System Adopted in the Finishing Floor:

 After cleaning the thread all garments are being sent to iron-man directly.
 In the iron table you may be drawn size wise graded patterns of the body and the
garments are being ironed conforming to the respective sizes.
 After ironing all garments are checked by QC and only OK garments are sent for 100%
measurement and reject garments are segregated and taken away from the finishing
floor.
 After doing 100% measurement of all bodies only the OK garments are sent for folding
and packing.
 You may be appointed one QC to do the hourly checking of all garments and prepare a
report in this regard and put up to AGM of the floor for his review.
 At the end of the day another QC person is doing the day-final and making a report in
this respect and keeping record. If the garments are found with problem in the day-final
then all the garments are being opened and re-checked
 After complete finishing of any order you may be done the Pre-Final from the point of
view of Buyer and making a complete report in his regard maintaining record also. If the
result will be found OK only then we will be offering Final Inspection.

Finishing input:
In this stages check quantity, style, size, color etc if any kind of missing problem then inform the
sewing section

Ironing:
In this stage ironing is done according to buyer target wise in the step there are some helper the
divided the garments according to color and style wise

Quality table:
In this table all kinds of quality is checked such as measurement, color, size, shade etc.
Final measurement table:
In this stages the final measurement is checked according to the buyer spec sheet

Folding section:
In this section folding is done by hanger, three pack, two pack, single pack, it is done by
according to the color, size, style etc.

Hang tag attaching:

Get up check:
In this stage get up is checked such as S, M, L, XL, XXL, etc.

Folding man:
In this stage folding is done by folding man according to buyer requirement wise.

Poly:
In this stages poly pack is done of buyer requirement here barcode match is followed.

Metal check:
While sewing there are some kinds of metal problem may6 be arisen such as needle broken and
others to avoid these kind of problem in this stages metal is checked

Packing section:

In this stage packing is done.

Assortment:
There are some kinds of assortment for cartooning such as

1. Solid color solid size.

Buying QC:
In this stage the quality of the garments is checked by buying QC so that the quality of the
garments is standard.

Export:
Every process of the finishing process is standard then the garments go for export by the help of
commercial department.

9.38. Finishing Accessories:

1. Hang tag
2. Price tag
3. Plastic/ poly bag
4. Tissue paper
5. Carton
6. Scotch tape
7. PP belt
8. Tag pin
9. Plastic clip
10.Sticker