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Page 1

Syllabus

of

TRADE THEORY
&
TRADE PRACTICAL
For

WELDER

for CTS Trades

(a) Welder, (b) Welder (Gas Tungsten Arc Welding/ Gas Metal Arc Welding),
(c) Welder (pipe), (d) Welder (Structural), (e) Welder (fabrication & fitting)
(f) Welder (Welding & inspection)

Under

CRAFT INSTRUCTORS TRAINING SCHEME (CITS)

Re-Designed in

– 2014 -

Government of India
Ministry of Labour & Employment
Directorate General of Employment & Training

Page 2

CONTENTS

SECTION DESCRIPTION PAGE N

A Rationale 3

B General Information 4

C Semester wise Allotment of Time & Marks among the 5

Subjects

D Details of Syllabus 6

E List of Tools &Equipments 14

F Furniture, Accessories And Audio Visual Aids 17

G List of Expert Members 18

2

Page 3

A. RATIONALE

Success & Sustainability of any Training System mainly depends upon availability of good
quality instructors. An Instructor should possess good trade skills to impart skill training. To cope up
this quality possession of trade skills is imperative.

Ability to understand and interpret the course content is essential to perform a job / task of
Engineering Trades. It is the Skills, Knowledge and Attitude which enables comprehending the given
job and subsequent planning to complete the task/job. Thus it is imperative for any trade instructor to
have skill so that same can be transferred.

For an instructor it is essential to have in depth knowledge set which enables analyzing the
given job and subsequent detail planning. To transfer skill the practical know how is most important
criteria as in ITI system skill is the ultimate requirement. To perform a task/job both theoretical and
practical knowledge are very much needed. Thus Trade Technology is regarded as basic/hard skills
which are base of all skill based training.

Recognizing this importance maximum weightage has been given to the Trade Technology in
all Engineering Trades in Craft Instructors Training Scheme (CITS) under NCVT.

Page 4

B. GENERAL INFORMATION

1. Name of the Course : CITS (Welder)

2. Duration of Instructor Training : 1 Year (Two semesters each of six months duration).

3. Subjects covered in the Semesters : Detailed in Section - C

4. Name of the Subject : TRADE THEORY –I & II and TRADE

PRACTICAL-I & II

5. Applicability : ALL WELDER TRADES {Welder, Welder (GMAW &

GTAW),Welder (Pipe), Welder (Structural),Welder
(Fabrication & Fitting) and Welder (Welding &
Inspection)}

6. Examination : AITT to be held at the end of each semester.

7. Space Norms : (a) One class room of minimum 30 sq. meter. area
having Minimum width of 5 m. and with 6000
(b) Workshop : 120 sq. meter having minimum
Width of 8 m. and with 30000 lumen
The electrical equipments of Class room should
conform to minimum 3 star Building energy rating
as per Bureau of Energy Efficiency (B.E.E.)

8. Power Norms : (a) 1 KW for Class room

(b) 20 KW for Workshop.

9. Unit strength(Batch Size) : 20

10. Entry qualification : Diploma/Degree in Mechanical/Production/
Metallurgy / Mechatronics Engineering from AICTE
recognized Board / University.
OR
National Trade Certificate in the relevant trade OR
National Apprenticeship Certificate in the relevant
trade

Page 5

C. SEMESTER WISE ALLOTMENT OF TIME & MARKS AMONG THE S

SUBJECTS Hrs. / Week % of time Marks Sessional Full
allotted Marks

Trade Practical – 1 20 50 200 30 230

Trade Theory - 1 6 15 100 20 120
Workshop Cal. & Sc. 6 15 50 - 50
First Engineering Drawing 6 15 100 - 100
semester
Library 2 5 - -

TOTAL for Sem. - I 40 450 50 500

Trade Practical – 2 16 40 200 30 230
Trade Theory - 2 4 10 100 20 120
Second Training Methodology - 12 30 200 30 230
semester Practical
Training Methodology - 6+2 20 100 20 120
Theory + IT
TOTAL 40 600 100 700
GRAND TOTAL 80 1050 150 1200

Hourly Distribution TOTAL: 1200 marks for 2 semesters Pass marks: 720

Subject
TT
Trade Practical
TP
Trade Theory
WCSc.
1) Total for Trade
ED
Training Methodology (Practica
TM-P
TM-T Training Methodology (Theory)
Lib 2) Total for Training Methodo
3) Engineering Drawing
4) Workshop Cal. & Sc.
5) Library
TOTAL of 1 - 5

Page 6

D. Details of Syllabus

Syllabus for Trade Practical and Trade Theory(CITS)

SEMESTER - I
WEEK
Trade Practical Trade Theory
No
- Familiarisation with the - Importance of Welding in Industry
1 Institute. - Course objectives
- Machinery used in the trade. - Safety precautions in Shielded Metal Arc
- Introduction to safety equipment and Welding (SMAW),Oxy Acetylene Welding
their use etc. (OAW) and Oxy Acetylene Gas Cutting
(OAGC)
- Fire and firefighting equipments.

2 - Oxy-Acetylene gas cutting (manual) - Introduction of Arc, Gas and other welding
straight, bevel and circular cutting on process and their applications.
Mild steel plate. (10 mm. thick). - Oxy-Acetylene gas cutting of metals-cut ability,
- Weld joint preparation for fillet weld cutting parameters and faults in cutting
(Cutting to size, fit up, tack weld etc.)
- Lap, Tee and Corner joints on M.S. plate - Basic electricity applicable to arc welding,
3 (10 mm. thick plate) in flat position by - Heat and temperature and its terms related to
SMAW. welding
- Single „V‟ butt joint on M.S. (10 mm. - Principle of arc welding and characteristics of
thick plate) in flat position by SMAW arc.
- Types of weld joints. Edge preparation.

4 - Lap, Tee and Corner joints on M.S. plate - Arc welding power sources- AC welding
(10 mm. thick plate) in horizontal Transformer –DC welding Motor generator set
position by SMAW. –Welding Rectifier and inverter type welding
- Single „V‟ butt joint on M.S. (10 mm. machines.
thick plate) in horizontal position by - Advantages and disadvantages of A.C. and
SMAW D.C. welding machines.

5 - Lap, Tee and Corner joints on M.S. plate - Arc length – types – effects of arc length.
(10 mm. thick plate) in vertical position - Welding position – slope and rotation as per
by SMAW. ASME and EURO standard.
- Single „V‟ butt joint on M.S. (10 mm. - Polarity: Types and applications.
thick plate) in Vertical position by
SMAW.
6 - Lap, Tee and Corner joints on M.S. plate - Arc blow and methods to control arc blow.
(10 mm. thick plate) in Overhead - Weld stresses, Distortion and methods of

Page 7
position by SMAW. control.
- Single „V‟ butt joint on M.S. (10 mm. - Arc Welding defects, causes and Remedies.
thick plate) in overhead position by
SMAW
7 - Square butt joint on M.S Sheet (2 mm. - Common gases used for welding & cutting.
thick sheet) in flat position by OAW - Chemistry of Oxy-Acetylene flame. Types of
- Lap & Tee joint on M.S. Sheet (2 mm. Oxy-Acetylene flame and applications
thick sheet) in flat position by OAW.

8 - Square butt joint on M.S Sheet (2 mm. - Production of calcium carbide. Acetylene gas
thick sheet) in Horizontal position by properties, manufacturing methods Acetylene
OAW gas Purifier, Hydraulic back pressure valve and
- Lap &Tee joint on M.S. Sheet (2 mm. Flash back arrestor.
thick sheet) in Horizontal position by
OAW.
9 - Square butt joint on M.S Sheet (2 mm. - Oxygen – properties – manufacturing methods.
thick sheet) in Vertical position by Oxygen and Acetylene gas cylinders-charging
OAW methods-Colour coding for different gas
- Lap & Tee joint on M.S. Sheet (2 mm. cylinders, safe handling and storage
thick sheet) in Vertical position by - Gas pressure regulator, Gas welding and cutting
OAW. blow pipe.

10 - Square But, Lap and Tee joints on M.S. - Gas welding techniques. Rightward and
Sheet 1.6 mm thick by brazing. Leftward techniques.
- Gas welding filler rods, specifications and
sizes.
- Gas welding fluxes – types and functions.
- Gas welding defects, causes and remedies.

11 - Square butt joint on Aluminium Sheet (3 - Classification of steel.

mm. thick ) in flat position by OAW. - Welding of low, medium and high carbon steel
- Square butt joint on copper Sheet (2 and alloy steels
mm thick) in flat position by OAW - Aluminium- properties and weldability,
welding methods.
- Copper – types- properties and welding
methods.

12 - Square butt joint on Brass Sheet (2 thick - Brass – types – properties and welding
sheet) in flat position by OAW. methods.
- Square butt joint on Stainless steel (2 - Stainless steel - types- weld decay and
mm. thick sheet) in flat position by OAW weldability
- Pipe butt joint on M.S. pipe outer dia. 50 -
mm x 3 mm. wall thickness in down
hand position by OAW
7
Page 8

13 - Pipe elbow and “T” joint on M.S. pipe - Development drawings for pipe Elbow joint.
outer dia. 50 mm x 3 mm wall thickness - Development drawings for pipe ‟T‟ Joint.
in down hand position by OAW Development drawings for pipe Branch „Y‟
- Pipe welding 45 ° angle joint on MS Joints.
pipe Ø 50 and 3mm WT by OAW

14 - Square Butt joint on S.S. Sheet 3 mm - Electrode – types – functions of flux, types of
thick in flat position by SMAW. flux, coating factor, sizes of electrode.
- Repairing welds by Arc gouging and re- - Coding of electrode as per IS and AWS.
welding by SMAW Criteria for selection of electrode.
- Single „V‟ butt joint on cast iron (6 mm. - Effects of moisture pickup and backing of
thick) in flat position by SMAW Electrodes.

15 - Hard surfacing practice on M.S. round - Brazing-principles, types of brazing,

rod Ø 25 mm by using Hard facing applications, filler rods and fluxes, necessity of
electrode. cleaning, brazing parameters, brazing
- Silver brazing on S.S Sheet with copper techniques and cleaning.
sheet “T” joint.
- Silver brazing on copper tube to tube
- Bronze welding of cast iron (6mm. thick)
in flat position By OAW
16 - Pipe butt joint on M.S. pipe outer dia. 50 - Introduction to pipe welding
mm x 3 mm. wall thickness in down - Difference between plate and pipe welding.
hand position by SMAW - Types of pipes and pipe schedule
- Pipe elbow& „T” joint on M.S. pipe - Preparation work before welding
outer dia. 50 mm x 3 mm. wall thickness
in down hand position by SMAW

17 - Pipe welding 45 ° angle joint on MS pipe - Basic pipe welding procedure - uphill welding,
Ø 50 and 3mm WT. by SMAW downhill welding and horizontal welding
- Single “V” butt joint on M.S pipe in - Pipe welding position 1G, 2G, 5G & 6G
(schedule 40) in 1G position by
SMAW
- Inspection and clearance using LPI
testing during Root pass and cover
pass
18 - Single “V” butt joint on M.S pipe - Procedure for welding heavy wall pipes in 5G
(schedule 60) in 2G position by & 6G position welding
SMAW and clearance using LPI
- Inspection
testing during Root pass and cover
pass

Page 9

19 - Welding of pipes (schedule 80) in 5G - Importance of pre heating, post heating and
position by SMAW maintenance of inter pass temperature.

- Inspection and clearance using LPI - Use of temperature indicating crayons

testing during Root pass and cover
pass
20 - Welding of pipes (schedule 80) in 6G - Welding symbols as per BIS & AWS.
position by SMAW - Reading of assembly drawings
Inspection and clearance using LPI
testing during Root pass and cover
pass
21 - Fusion welding Single „V‟ butt joint on - Cast iron –types- properties and uses.
cast iron (6 mm. thick) in flat position by - Welding methods of cast iron.
OAW
- Bronze welding Single „V‟ butt joint on
cast iron (6 mm. thick) in flat position by
OAW
22 - Weld joint preparation for pipe fillet - Requirement for qualification in different codes
welding - Qualification procedure under various codes
- Pipe to pipe fillet weld on MS pipes - Different tests and inspection involved in
by SMAW, position qualification
- Study of Welding drawings - Pressure welding codes and standards (IBR,
- Study of welding codes & standards ASME etc.)
- Writing procedure for WPS and PQR

23 Industrial visit and project work

24 Industrial visit and project work

25 Revision and mock test

26 Examination
9

Page 10

D. Details of Syllabus
Syllabus for Trade Practical and Trade Theory (CITS)
SEMESTER - II

Sl.
Trade practical Trade Theory
No

- Familiarisation with the machinery used in - Outline of the subjects to be Covered

the trade - Safety precautions pertaining to GTAW &
1
- Introduction to safety equipment and their GMAW.
use etc
- Setting up of GMAW welding machine & - Introduction to CO2 welding – equipment –
accessories accessories.
- Lap, Tee and Corner joints on M.S. plate - Description of CO2 welding set with diagram
2 (10 mm. thick plate) in flat position by - Constant Voltage Power source for CO2
GMAW. welding –working principle
- Single „V‟ butt joint on M.S. (10 mm. - Advantages & Limitations of GMAW over
thick plate) in flat position by GMAW other welding processes
- Lap, Tee and Corner joints on M.S. sheet - Power source & accessories
(3 mm. thick plate) in Horizontal position - Wire feed units – types – applications,
by GMAW. limitations care and maintenance.
3
- Single „V‟ butt joint on M.S. (10 mm.
thick plate) in Horizontal position by
GMAW
- Lap, Tee and Corner joints on M.S. plate - Welding Gun-types, description of parts
(sheet 6 mm. thick plate) in Vertical functions and maintenance.
downward progression by GMAW. - Modes of metal transfer – Dip or Short
- Single „V‟ butt joint on M.S. (10 mm. circuiting transfer, Spray transfer (free flight
4
thick plate) in Vertical position by transfer) and Globular transfer (intermittent
GMAW. transfer) and applications.
- Welding parameters for GMAW M.S and
Alloy steels-related Tables / data
- Tee joint on M.S plate 10 mm thick plate - Welding wires used in CO2 welding –
by Vertical upward progression diameter – specification as per AWS and
- Lap, Tee and Corner joints on M.S. plate applications.
(10 mm. thick plate) in Overhead - Shielding gases & Gas mixtures, and its
5 position by GMAW. applications in GMAW
- Single „V‟ butt joint on M.S. (10 mm. - Edge preparation and fit up of various
thick plate) in Over head position by thicknesses of metals for GMAW.
GMAW - Types of weld defects, causes and remedy in
GMAW process
- Single "V' joint by Flux cored Arc - Flux cored arc welding – description,
6
welding (on 12 mm thick plate) advantage
- Lap & Square butt and T joint on S.S - Welding wire for Flux cored Arc Welding,
10

Page 11

sheet. 2 mm thick by GMAW types coding as per AWS and specification

- Trouble shooting in MIG welding

- Single "V” and fillet Tee joint on - Introduction to GTAW (TIG welding)
Aluminium plate (thickness 6 mm) by equipment – advantages over SMAW and
GMAW oxy-acetylene welding. GTAW : Power
7
sources - high frequency unit, D.C.
suppressor unit and uses.
- Tee Joints on MS Pipe Ø 60 mm OD x 3 - Effect of polarity in DC TIG Welding and
mm WT in flat position – Arc constant application of straight and reversed polarity.

8
(Rolling) by GMAW - GTAW torches, types, parts and functions
- Edge preparation and fit up for TIG welding
sheets, plates and pipes

- Setting up of GTAW welding machine & Welding parameters and Tables & data
accessories relating to TIG welding.
- Lap, Tee and Corner joint on MS sheet in - Tungsten electrode, Types, sizes, and uses.
9
down hand position by GTAW coding as per AWS
- Square butt joint on MS in down hand
position by GTAW
- Lap, Tee and Corner joint on MS sheet 1.6 - Filler metals for GTAW Types &
mm in Vertical position by GTAW Specifications as per BIS & AWS and
10 - Square butt joint on MS sheet 2 mm in applications
Vertical position by GTAW - Argon / Helium gas properties and
application.
- Square butt joint on Aluminium sheet 3 - Pulsed TIG welding and application
mm thick in Flat position by GTAW - Different type of weld joints- plates & pipes
11 - Lap, “T” and Corner joint on Aluminium
sheet 2 mm thick in down hand position
by GTAW
- Square butt joint on Aluminium sheet 2 - Advantages of root pass welding of pipes by
mm thick in Horizontal & vertical TIG welding
positions by GTAW - Square wave concept and Wave balancing.
12
- Lap, Tee and Corner joint on Aluminium -
sheet 2 mm thick in down Horizontal &
vertical positions by GTAW
- Square butt joint on S.S sheet 1.6 mm - Types of weld defects, causes and remedy in
thick in Flat position by GTAW GTAW process
13
- Lap, Tee and Corner joint on S.S sheet - Purging : Importance, Method of purging
1.6 mm thick in Flat position by GTAW
- Square butt joint on S.S sheet 1.6 mm - Submerged Arc welding - Principles,
thick in Vertical position by GTAW application-Types of fluxes, welding head,
14 - Lap, Tee and Corner joint on S.S sheet power source and Parameter setting
1.6 mm thick in Vertical position by
GTAW

11

Page 12

- Single V butt joint on Aluminum sheet 6 - Micro plasma welding principles, Equipment,
mm thick by GTAW in down hand power source, parameter settings, Advantages
position & limitations
15
- Square butt joint on Tube welding on M.S. - Plasma cutting principles and advantages
& S.S tube metals in rolled position by
GTAW
- Root pass welding of M.S schedule 40 - Friction welding process: principles,
pipes by GTA Welding up to 6G application, advantages,
16
positions - Principles and applications of Friction Stir
welding
- Plasma cutting of SS sheets & Aluminum - Principles and applications of Laser welding,
plates Electron beam welding, Electro slag welding,
17 - CNC profile cutting practice using air Electro gas welding, Thermit welding etc.
plasma torch - Principles and application of Water jet cutting
& laser cutting
- Lap joint on Stainless steel sheet by - Resistance welding processes: Principles,
Resistance Spot welding application, advantages, Elements, Control
18 - MS sheets joining by Resistance Spot parameters, Various types viz. Spot, seam
welding projection , Flash butt etc,
- Practice on Seam welding machine
- Practice on Automatic Submerged Arc - Robot Welding - principles, applications and
Welding machine – butt joint advantages. Programming concept.
- Robot Welding demonstration - Mechanical Testing of Metals.
19 - Principles, Applications of - Hardness testing
( Rockwell and Brinell ) - Impact testing (
Izod and Charpy ) - Tensile testing and Bend
Test
- Hardness Testing - Non destructive Testing of Metals.
- Bend Testing of Weldments - Visual inspection
- Tensile testing - Dye penetrant test - Principles - Advantages
- Impact Testing - Limitations - Types of Penetrants -
Cleaners - Dwelling time etc.
- Magnetic Particle Test (MPT)- Principles -
20
Advantages - Limitations -
- Types of Magnetation - Current
requirements - Testing equipments -
Indication and Interpretations
- Eddy current testing - Principles, advantages
& limitations
- Dimensional inspection of weldments - Ultrasonic Testing (UT)- Principles -
using weld gauge Advantage – Limitations
21 - Weld test specimen preparation - Measuring Techniques - Standard reference
- Visual inspection of weldments blocks - Contact Testing procedure -
- Evaluation of welding defects using Dye Indications and interpretations

12

Page 13

penetrant - Radiographic testing (RT) - Principles -

- Evaluation of welding defects using and Advantages - Limitations - Basic Radiation
Magnetic Particle Testing Physics - X-Rays - Gama Rays -
- Evaluation of defects Eddy current testing Radiographic Techniques - Radiographic
Interpretation and Evaluation
- Ultrasonic Flaw detector- Setting & - Certification methods for
calibration welding inspectors
- Ultrasonic Flaw detector- application on - Codes and standards for welding inspection
weldments
22
- Study of IIW / ASTM reference
Radiograph
- Interpretation of Radiographic films
- Preparation of welding inspection reports
23 Industrial visit and Project work

24 Industrial visit and Project work

25 Revision and Mock test
26 Examination

13
Page 14

E. LIST OF TOOLS & EQUIPMNT

FOR SEMESTER I &II

Consumables

SI. No. Name of the items Quanti

1 Leather Hand Gloves 14” 21 pairs .
2 Cotton hand Gloves 8” 21 pairs
3 Leather Apron leather 21 nos.
4 S.S Wire brush 5 rows and 3 rows 21 nos.ea
5 Leather hand sleeves 16” 21 pairs
6 Safety boots for welders 21 pairs
7 Leg guards leather 21 pairs
8 Rubber hose clips 1/2" 21 nos
9 Rubber hose oxygen 8 mm dia X 10 Mts long as per BIS 2 nos
10 Rubber hose acetylene 8 mm dia X 10 Mts long as per BIS 2 nos
11 Arc welding cables multi cored copper 400/ 600 amp as per BIS 45 mts ea
12 Arc welding single coloured glasses 108 mm x 82 mm x 3 mm. DIN 11A 34 nos.
&12 A
13 Arc welding plain glass 108 mm x 82 mm x 3 mm. 68 nos
14 Gas welding Goggles with Colour glass 3 or 4A DIN 34 nos
15 Safety goggles plain 34 nos
16 Spark lighter 6 nos
17 AG 4 Grinding wheels 10 nos

Trainees Tools Kit

SI. No. Name of the items

Quantit
1 Welding helmet fiber 17 nos
2 Welding hand shield fiber 17 nos
3 Chipping hammer with metal handle 250 Grams 17 nos
4 Chisel cold flat 19 mm x 150 mm 17 nos
5 Centre punch 9 mm x 127 mm 17 nos
6 Dividers 200 mm 17 nos
7 Stainless steel rule 300mm 17 nos
8 Scriber 150 mm double point 17 nos
9 Flat Tongs 350mm long 17 nos
10 Hack saw frame fixed 300 mm 17 nos
11 File half round bastard 300 mm 17 nos
12 File flat 350 mm bastard 17 nos
13 Hammer ball pane 1 kg with handle 17 nos
14 Tip Cleaner 17 nos
15 Try square 6” 17 nos
14

Page 15

General Machinery Shop outfit

SI. No. Name and Description of Tools Quanti

16 Spindle key 4
17 Screw Driver 300mm blade and 250 mm blade 1 each
18 Number punch 6 mm 2 set
19 Letter punch 6 mm 2 set
20 Magnifying glass 100 mm .dia 2
21 Universal Weld measuring gauge 2
22 Earth clamp 600A 6
23 Spanner D.E. 6 mm to 32mm 2 sets
24 C-Clamps 10 cm and 15 cm 2 each
25 Hammer sledge double faced 4 kg 1
26 S.S tape 5 meters flexible in case 1
27 Electrode holder 600 amps 6
28 H.P. Welding torch with 5 nozzles 2 sets
29 Oxygen Gas Pressure regulator double stage 2
30 Acetylene Gas Pressure regulator double stage 2
31 CO2 Gas pressure regulator, with flow meter 2 set
32 Argon Gas pressure regulator with flow meter 2 set
33 Metal rack 182 cm x 152 cm x 45 cm 1
34 First Aid box 1
35 Steel lockers with 8 Pigeon holes 2
36 Steel almirah / cupboard 2
37 Black board and easel with stand 1
38 Flash back arrester (torch mounted) 4 pairs
39 Flash back arrester (cylinder mounted) 4 pairs

General Installation

40 Welding Transformer with all accessories ( 400A,OCV 60–100 V, 60% 2 sets

duty cycle)
41 Welding Transformer with all accessories (300A , OCV 60 – 100 V, 2 sets
60% duty cycle)
42 Inverter based welding Power source (300A) 1 No
43 D.C Arc welding rectifiers set with all accessories (400 A. OCV 60 – 2 sets
100 V, 60% duty cycle )
44 GMAW welding machine 400A capacity with air cooled torch, 3 set
Regulator, Gas preheater, Gas hose and Standard accessories
45 AC/DC GTAW welding machine with water cooled torch 300 A, Argon 3 set
regulator, Gas hose, water circulating system and standard accessories.
46 Air Plasma cutting equipment with all accessories, capacity to cut 25 mm 1 set
clear cut
47 Air compressor suitable for air plasma cutting system 1
48 Auto Darkening Welding Helmet 2
15

Page 16

49 Spot welding machine to 15 KVA with all accessories 1 set

50 Portable gas cutting machine capable of cutting Straight & Circular with 1 set
all accessories
51 Pedestal grinder fitted with coarse and medium grain size grinding 1
wheels dia. 300 mm
52 Bench grinder fitted with fine grain size silicon carbide green grinding 1
wheel dia. 150 mm
53 AG 4 Grinder 2
54 Suitable gas welding table with fire bricks 2
55 Suitable Arc welding table with positioner 14
56 Trolley for cylinder (H.P. Unit) 2
57 Hand shearing machine capacity to cut 6 mm sheets and flats 1
58 Power saw machine 18‟‟ 1
59 Portable drilling machine (Cap. 6 mm) 1
60 Oven, electrode drying 0 to 350°C, 10 kg capacity 1
61 Work bench 340x120x75 cm with 4 bench vices of 150 mm jaw opening 4 sets
62 Oxy Acetylene Gas cutting blow pipe 2 sets
63 Oxygen, Acetylene Cylinders 2 each
64 CO2 cylinder 3 Nos
65 Argon gas cylinder 3 Nos
66 Anvil 12 sq. inches working area with stand 1
67 Swage block 1
68 Die penetrant testing kit 5 set
69 Magnetic particle testing Machine Prode Type with all standard 1 set
accessories
70 Fire extinguishers (foam type and CO2 type) 1
71 Fire buckets with stand 4
72 Portable abrasive cut-off machine 1
73 Suitable Gas cutting table 1 1
74 Welding Simulators for SMAW/GTAW/GMAW 2 1 each*
74 Seam welding Machine( longitudinal) 75 KVA with accessories 3 1*
75 Potable CNC profile cutting system with all standard accessories 4 1*
76 Ultrasonic flaw detector with accessories 5 1
77 Submerged arc welding machine with accessories (1000 amps) 6 1
78 Radiographic reference standard 7 1
79 Eddy current tester 8 1*
80 Friction welding machine 9
81 Welding motor generator (300 Amps) 10 1 No
82 X-ray film illuminator 11 1
83 Electric pipe cutting and beveling machine, cutting capacity 15 mm wall 12 1
thickness M.S. pipes
84 Fume extractor system connecting all the Welding booths 13 1 set
85 Pressure vessel codes (Book or CD) IBR & ASME sec IX 14 1
86 Structural welding codes D1.1 (Book or CD) 15 1
87 Universal Testing Machine 20T 16 1 set*
88 Rockwell hardness Testing machine 17 1
89 Impact testing Machine (Charpy & Izod Combined) 18 1
16

Page 17

90 MAG welding Robot with all standard accessories 19 1 set*

* Marked Items may be treated as optional and in the case of non-availability of the same in the
institute the relevant practical demonstrations may be covered in the industrial visits.

F. LIST OF FURNITURE, ACCESSORIES AND AUDIO VISUAL AIDS

(COMMON FOR ALL ENGINEERING TRADES)
S.No Description of Furnitures/Accessories Quantity
01 Class Room Chairs (armless) / Dual desk may also be allowed 30 /15
02 Class Room Tables ( 3ft X 2ft) / Dual desk may also be allowed 30 /15
03 Chair for Trainer (armed) movable 01
04 Table for Trainer (4 ½ ft X 2 ½ ft) with Drawer and cupboard 01
05 LCD Projector 01
06 Multimedia Computer System with all accessories with UPS (.5 KVA) 01 set
07 Computer Table 01
08 White Board (6ft X 4 ft.) 01 no.
09 LCD Projector Screen 01
10 Air Conditioner 1.5Ton (OPTIONAL) 02
11 Wall Clock 01 no.
As
12 Wall charts, Transparencies and DVDs related to the trade
required
13 Document Camera / Visualizer 01
14 Smart Board / Inter Active Board 01
15 Over Head Projector 01
16 Video Camera with stand 01
17 Printer cum Scanner 01
18 Laptop with all latest OS 01

17

Page 18

.LIST OF TRADE COMMITTEE MEMBERS

Sl. No Names & Designation Organisation Remarks

Members of Sector Mentor council
1 Dr.G.Buvanashekaran AGM, WRI, Trichy Chairman
2 Dr.K.Ashokkumar AGM, BHEL, Trichy Member
3 Prof. JyothiMukhopadhya IIT, Ahmedabad Member
4 B.Pattabhiraman MD, GB Engineering, Trichy Member
5 Dr.Rajeevkumar IIT, Mandi Member
6 Dr. Vishalchauhan IIT, Mandi Member
7 Shri D.K.Singh ITI, Kanpur Member
8
9 Shri.
Shri. Navneet Arora
R. K. Sharma IIT,
Head,Roorkee
SDC, JBM Group, Member
Member
Faridabad
10 Shri. Puneet Sinha Deputy Director, MSME, New Member
Delhi
Mentor
1 Shri.DeepankarMallick Director of Training, DGE&T Hq, Mentor
Members of Core Group
1 Shri. M Thamizharasan JDT, CSTARI, Kolkata Member
2 Shri. M Kumaravel DDT, FTI , Bangalore Team Leader
3 Shri. SushilKumar DDT, DGE&T Hq, Member
4 Shri. S.P.Khatokar T.O. ATI, Mumbai Member
5 Shri. V.L. Ponmozhi TO, CTI, Chennai Member
6 Shri. D.Pani TO, ATI, Howrah Member
7 Shri. Amar Singh TO, ATI, Ludhiyana Member
8 Shri. Gopalakrishnan TO, NIMI, Chennai Member

18