A14JE Production Control Principle

LINGONG HEAVY MACHINERY CO.，LTD.

CONTENTS

Part 2 : Electric Control Principle And Parameters

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Part 2: Tilt sensor(COBO Control System)

Wire Item Parameter

Red Black Yellow Green
Color
Working voltage 7-35V
Pin NO. 1 2 3 4
Working temperature -40-80℃
Function V GND X-OUT Y-OUT
Check direction X-Y
Zero output voltage 2.5V
Working current 20-30mA
Measuring range 0-30°
Output voltage range 0.5-4.5V

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Part 2: Steering potentiometer
Item Parameter

Voltage range 10-35V

Working voltage 24V

Mechanical Angle
300°
In Degrees
Electrical Angle 280°
Rated value of
1KΩ
resistance
Withstand voltage 1000V

Pin NO. Function Color

The ECU determines the turning angle of the The potentiometer changes the terminal voltage by Pin1 GND Black
machine according to the feedback signal of the sliding an adjustable resistor, and the output Pin2 OUT White
potentiometer, changes the speed of the two terminal voltage is proportional to the angular Pin3 VCC Red
front wheels, and realizes the differential speed. displacement.
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Part 2: Lead-acid battery(A14JE)

Output voltage 6V
Cell quantity 3
Discharge rate at 5 hours 320
Discharge rate at 10 hours 359
Capacity 789min(25A)/200min(75A)
Each 1° C lower than 25 ° C resulted in an increase of
Charge 0.005V per monomer
temperature compensation Each 1° C higher than 25 ° C, 0.005V was reduced per
monomer
Working temperature -20°C -+45°C, if the temperature is lower than 0°C, at least
60% of the charged state should be guaranteed.
Self discharge 5% to 15% per month, depending on storage temperature.

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Part 2:Lead-acid Battery Charger(A14JE)

Item Parameter
Input Voltage 100～240VAC
Rated Input Voltage 120VAC/230VAC
Frequency 45～65Hz
Max Input Current 15A
Rated Output Voltage 48V
Max Output Voltage 68V
Max Output Current 35A
Wire Color Corresponding PCB solder joint Max Interlock Current 10A
Black P1 Temperature -40℃～+65℃
Yellow P2 IP Grade IP67
Green P3 Battery Type Suitable for lead-acid batteries
Red P4 Polarity Reversed Auto-protection
Brown P5 Short Circuit Limited current input

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Part 2:Lead-acid Battery Charger(A14JE)

Plug 7 CANBUS

NO. Description
Red 2V (0.5A Max.)
Brown CAN H
Black GND
White CAN L
NO. Description
1 Connect the positive terminal of the battery
2 Connect to the negative terminal of the battery/BTS-
3 Connect the BTS positive terminal
Interlock Cable(4,6: NO The interlock cables will form an open circuit with no voltage. 5,6: NC The interlock cable will
4/5/6
form a short circuit with no voltage)
7 Connect CANBUS or LED light wire

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Part 2:Lead-acid Battery Charger(A14JE)

Fault Indicator
Blinking Frequency Fault Cause Solution
The battery is not connected or 1) Check battery connection is correct. 2) Check charger connection is correct.
E01 bAt
the battery voltage is too low 3) Check each battery is good.
Abnormal AC Power Input 1) Check AC input cord is connected between charger and AC outlet.
E02 AC
(Voltage) 2) Make sure AC plug is tightly inserted into AC outlet.
1) Charger shuts down and enters protection mode due to charger/environmental
Charger High Temperature
E03 Hot temperature is too high. Please place the charger in a well-ventilated environment.
Protection
2) Disconnect the charger and wait for 15-20mins before reconnecting for charging.
1) Charger will reduce current even stop charging to prevent the battery from
Battery High Temperature
E04 bAt overheating when battery temperature exceeds the preset value.
Protection
2) When the battery temperature drops, the charger will restart automatically.
E05 Err Output Current is too large Return to the factory for repairing
E06 bAt Battery Voltage is too high Check and assure that the correct output battery voltage is connected.

Warning: Assure the battery connection cable is well connected with the charger before it is connected to the battery.
Otherwise , the battery short circuit may occur and cause personal injury or damage to the battery.

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Part 2:Proximity Switch

Sensing distance 4mm

IP grade 65
Working temperature -25-70℃
Cable length 1.05m
Rated voltage 12-24V，With polarity reverse
connection protection
Power 9-36V
Structure PNP

Brown V+
Blue V-
White NO
Black NC
Electromagnetic field Coil

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Part 2: Limit Switch(If equipped)

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Part 2:ZAPI controller
Item Parameter
Working voltage 48V
Max current 320A
Overheat protect 85℃
V W temperature
Working temperature -40-40℃
Alarm LED IP grade IP65

+B -B

U -P

12 1

Three-phase motor, the controller controls the stator of the motor to generate
a rotating magnetic field by changing the on-off of the wiring, which drives
the rotor to rotate

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Part 2: AC Driving Motor

Pin NO. Color Function 1. When the labeled letter on the

Speed Sensor outlet end is the same as the
Pin1 Red V three-phase power supply voltage,
Item Parameter Pin2 Blue Signal B the motor rotates
Rated voltage 29VAC Pin3 White Signal A counterclockwise from the
Rated current（A） 125 Pin4 Black GND extension end of the shaft.
Rated rotating speed（r/min） 3400 Thermal Sensor 2. The motor rotates a circle of 64
Rated of work(KW) 3.56 Pin1 Red V+ pulses, 2 channels of output. Seen
Duty S2-60min Pin2 Black GND from the shaft extension end, the
Frequency 120Hz Brake Cable motor rotates counterclockwise,
Working temperature 40℃ Pin1 -- V+ and the encoder A signal is 90°
Phase 3（UVW） Pin2 -- V- ahead of the B signal.

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Part 2: Working Motor

Item Parameter
Rated voltage 48V
Rated current 71.32
Rated rotation speed 2650
（r/min）
Duty S2-15min

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Part 2: Auxiliary power unit(A14JE)

Item Parameter
Rated voltage 24V
Rated of work 2.2KW
Rated rotation speed 2300-2900
（r/min）
IP grade IP54
Duty Full load S2-6min,Rated
current 125A；210Mpa，
S2=4min
Pump
Displacement 1.3cc
System pressure 22Mpa
Port size M/P/A1/T=1/4''
Control valve Check valve/Relief valve

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Part 3: DC-DC
Category Item Parameter

Input voltage range DC36V-63V

Input overvoltage protect 65V

Input
Under voltage protect 34V

Applicable battery pack 48V

Output mode Constant pressure/constant current

Current output Max15A

Constant voltage output voltage 25V

Output Pin NO. Color Function
Overcurrent protection When the load is greater than 15A,
the output voltage decreases 1 Red Input positive V，Cassette
type fuse 20A P
Short-circuit protection The short circuit current is less than
30A Input 2 Black Negative of input
The enclosure temperature reaches
Over-temperature protection 70℃ to limit the power output, and 5 Yellow Control terminal
stops working at 85℃. After cooling,
Other the power supply will automatically
3 Blue Positive of output
resume working Output
4 Green Negative of output
IP Grade IP66

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Part 2: PCU(PG Control System)

GP500 Controller(GCU)
Power 8-33V
High side output 16 channels
PWM output (high side) 24 channels
"Failsafe" output (high side) 4 channels
0-5V Output 1 channels
Positive digit input 32 channels
Negative digital input 4 channels
Analog input 9 channels
Integrated tilt sensor 0 to 10°
IP Grade IP67

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Part 2: PCU(PG Control System)
PG single axis joystick
Pin NO. Wire Color Description
1 22AWG Blue Y axis output
4 22AWG Orange Power（+5V）
6 22AWG Green GND（-）
9 22AWG White/Black Rocker left（C）
10 22AWG White/Blue Rocker right（D）
12 22AWG White/Red COM

Item Parameter PG biaxial fingertip handle

1 22AWG White X axis output
IP grade IP67
2 22AWG Blue Y axis output
Power supply 5V（±0.01V）
4 22AWG Orange Power（+5V）
Middle voltage 2.5V（±0.01V）
6 22AWG Green GND（-）
Left、back position full 0.5V（±0.01V）
voltage 9 22AWG White/Black Rocker left（C）

Right、front position full 4.5V（±0.01V） 10 22AWG White/Blue Rocker right（D）

voltage 12 22AWG White/Red COM
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Part 2: PCU(PG Control System)
GP442 controller(PCU)

GP442 controller
Item Parameter
Voltage 8-33V
High side output 8 channels
PWM output(high side) 12 channels
Positive digital input 35 channels
Differential analog input 4 channels
Analog input 14 channels
Working temperature -40℃-+60℃
IP grade IP67

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Part 2: PCU(COBO Control System)
Joystick Driving+ Steering
Boom luffing Boom extend/retract

Joystick signal
Signal Signal type Power voltage Output voltage Median voltage Dead zone voltage
Boom luffing
Turntable rotary
0.5V-4.5V 2.5V 0.2V
Boom extend/retract Analog 5VDC
Driving
Steering 1.1V-3.9V 2.5V 0.4V

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Part 2：(COBO)

① GCU
④ ② Replay
③ Display
②
④Toggle switch
⑤ ⑤Diagnostic interface

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Part 2：(COBO)

Parameters U/T/S three connector pins

Working voltage 9~36VDC are irregular，check the
schematic diagram
Working
-40℃-85℃
temperature
Standby current 450mA（12V）
U/T/S pins are arranged
Size 270×191×77mm
in the same order
IP IP66

 Main computer of the whole machine controls

the machine to perform various actions
Function
 Collect data to detect the attitude and various
information of the whole machine

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Part 6：Electric Control Principle And Parameters

Platform control Box

8 9
23 Parameters
Model IO-CORE
16
J2 15 1 Working voltage 8~32VDC
Plug 2×23 pins
1 15 J1 Standby current 50mA（12V）
16
Size 127×87×46mm
23 IP IP66
9
8
The data collection
It is used to collect the input information of handle &
weighing system & switch on the platform.
Function
 The information transmitted
The information is transmitted back to the chassis
master controller in the form of CAN bus

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Part 2:Loadcell(COBO)

Tumbler Adjustable Foot

Load Cell

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Part 2:Loadcell(COBO)
Item Parameter
Rated Capacity 500kg
Zero load/Rated capacity 4±0.16mA/20±0.16mA
Maximum safe static overload/ 1000kg
Ultimate static overload 2000kg
Output Range 4-20mA
Working Temperature -30℃-﹢80℃
Safety Overload 150%
Voltage Range 8-30VDC
Cable length 0.5m
IP Grade IP67
Nonlinearity/Hysteresis ±0.2% of rated output
Creep After 30 minutes ±0.1% of rated output
Temperature effect on Zero/Output ±0.25% of rated output/℃
Output number 2

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Part 2:Loadcell(COBO)

Pin NO. Color Function

1 Red +Supply voltage
2 Black -Supply voltage
3 TBD +signal(OUT)-1
4 TBD +signal(OUT)-2
5 TBD 1-Wire(PRG)-1
6 TBD 1-Wire(PRG)-2

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Part 2:Loadcell(PG)

Item Parameter DT04-4P Pin NO.

Rated Capacity 500kg Pin NO. Function
Sensitivity (output) 2.0mV/V 1 GND
Creep ±0.02 Full scale/30min 2 VCC
Working pressure 10VDC±5% 3 Signal+
IP grade IP65 4 Signal-
Safety Overload 120%F·S
Two channels pin NO.
Working temperature -20-65℃
Input+ Red
Output signal channel 2
Input－ Black
Cable length 200mm
Connector type DT04-4P Output+ Green

Output number 2 Output- White

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Thank You

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