Concrete Admixtures - Plasticizers FD PDF
Concrete Admixtures - Plasticizers FD PDF
1.0 INTRODUCTION :
There are essentially four ingredients in concrete, i.e. the coarse aggregates,
fine aggregates, cement and water. However, in order to improve certain prop-
erties of concrete both in the plastic and hardened state, it is necessary to add
the fifth ingredient in the concrete mix. This fifth ingredient can be a mineral or
3 chemical admixture.
If the concrete mix is properly designed, it does do not need any admixture.
However, there may be a need to produce concrete with a particular result and
using admixture could be the most convenient way. It is very important to note
that any type of admixture should be used only when there is a valid reason for
using it.
There are several types of admixtures available but the most popular and most
often used is the plasticizer. The plasticizer is a chemical admixture and this
publication covers in detail its classification, interaction, useful effects on con-
crete properties and precautions to be exercised in its usage.
Plasticizers have been extensively used in concrete mixes for the past three
decades the world over. However, in India this usage has considerably increased
in the last five years. Plasticizers or other type of admixtures are not a substitute
~or badly designed concrete mixes or bad construction practices. They are
aids to modify good mixes and good construction practices to achieve certain
specific requirements which can be conveniently achieved. There are two types
of plasticizers. The ordinary plasticizer is one type and the other is a superior
plasticizer or superplasticizer.
2.0 CLASSIFICATION :
Plasticizers are also called water reducing admixtures and are classified as
follows:
2.1 Ordinary water reducing plasticizers which enable upto 15 percent of water
reduction.
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2.2 High range water reducing superplasticizers which enable upto 30 per-cent
of water reduction.
0 Modified lignosulphonates
For the sake of convenience, the word "Plasticizer" used in this booklet
shall henceforth mean both plasticizer as well as superplasticizer.
3.0 PURPOSE :
Concrete must be placeable and durable. Durability includes considerations
for appropriate strength for local conditions. Initially, concrete should have quali-
ties like cohesiveness and workability so that it can be placed and compacted
with ease. Once concrete hardens, strength and durability considerations are
of prime importance to concrete.
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While designing a concrete mix all aspects of concrete requirements both in
fresh (plastic) and hardened (set) form should be considered. The purpose for
using plasticizers to improve certain requirements of concrete should be clearly
defined and understood.
Figure 1 : Plasticized concrete being pumped into a Figure 2 : A Retarder cum plasticizer admixture was
raft foundation at a Hotel Project In Tashkent. used to produce pumpable concrete for a massive pour
of a Turbo Generator Deck, 500 MW Unit 6, Trombay.
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0 Reduce permeability and improve durability by reducing the water/
cement ratio.
0 Reduce heat of hydration and drying shrinkage by reducing the cement
content.
4.0 INTERACTION:
Fine cement particles being very small, clump together and flocculate when
water is added to concrete. This ionic attraction between the particles trap
a considerable volume of water and hence water required for the workability
of the concrete mix is not fully utilised. Negative charges are induced on
the fine cement particles causing floes to disperse and release the
en~trapped water. Water reducing admixtures or plasticizers therefore help
to increase the flow of the concrete mix considerably. FIGURE No.3
illustrates this disperse mechanism due to ionic repulsion.
FREE WATER
FREE WATER
Before After
Cement Particles
~ Entrapped water
Figure 3 : Disperse mechanism of cement particles in concrete b efore and after the addition of a plasticizer.
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4.2 Chemical Interaction :
When admixtures are dosed, the initial hydration of aluminate and silicates
is delayed since some chemicals strongly affect the formation and growth
of cystals of the hydrated phases. The chemical admixture first gets
absorbed on the hydrated phases containing alumina and depending on
the quality of the admixture and CsA content of cement, it is further absorbed
on other hydrated phases of silicates. This inhibition ofthe surface hydration
reaction of the cement particles leaves more water to fluidise the mix and
thereby increase the workability of concrete and also retain the workability
for a longer period.
4.3 SUMMARY :
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5.0 FACTORS AFFECTING ADMIXTURE REACTION :
The following factors influence the plasticizing effect of water reducing chemicals :
5.2 Dosage:
The Marsh Cone test gives the measure of the flow time which is directly
related to the viscosity of the grout. In this test; water, cement and
superplasticizer are thoroughly blended and a measured quantity of this
grout is poured into a conical vessel with a standard opening at the bottom.
The time taken for a given volume of the grout to pass through the standard
opening is measured.
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The chemical and physical interaction can depend on their individual
chemical and physical properties. Fineness, chemical composition, C~
content, S03 (gypsum) content of cement and the chemical composition
and molecular weight of the plasticizer are mainly responsible for their
interaction with each other. It is therefore preferable to study different
combinations before finalising an optimum combination.
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5.5.1 High Ambient Temperature and Low Relative Humidity :
Loss of water from the mix due to the above factors will also cause
reduction in the workability and thereby loss of wetness of the mix. This
ultimately results in lowering the efficiency of the plasticizer.
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very efficient mixing devices. In any case, manual or hand mixing of
concrete materials when an admixture is used, is ruled out. Efficient
mixing devices such as pan mixers (See Figure No.5) and compulsive
or shaft mixers or other specialised types of mixers will enhance the
performance of the plasticizer as it will be very uniformly and properly
mixed with the other ingredients.
0 Add all concrete materials, except the admixture and the last two
litres of water, into the mixer.
0 Mix the materials completely (2 to 3 minutes)
0 Add the required dosage of the plasticizer in a container which has
two litres of water which is yet to be added to the mixed materials.
0 Thoroughly mix the plasticizer in this water.
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0 Add this plasticizer and water solution into the mixer.
Concrete, with or without a plasticizer can lose workability due to several fac-
tors. This drop in workability generally takes place from the time the concrete
materials are mixed, to the time the plastic concrete is placed and compacted
at the desired location.
0 High Ambient Temperature, low humidity and high wind velocity causes
the water to evaporate from the concrete mix thereby reducing its
workability. ""'
0 If the temperatures of the ingredients used in the concrete are high, then the
evaporation of water will be faster, and hence workability will also be lost faster.
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therefore water will be lost to the hydration process, resulting in the reduction
of water required for workability.
0 High cement fineness and C~ content also accelerates the hydration pro-
cess of cement with water. This in turn causes a drop in workability due to
the loss of water in the cement hydration process.
In a plasticized concrete, the above factors can cause a more rapid drop of
workability as there is less quantity of water in the concrete mix containing the
plasticizer. The low quantity of water available for workability due to the use of
the plasticizer may further reduce on account of the above factors. The follow-
'· ing methods could therefore be adopted :
0 Add the plasticizer a few minutes before placing the concrete in position.
This can be done if equipment like the transit mixers are used.
0 Put an over dose of plasticizer, so that the initial workability is high and
therefore it will take longer for the concrete to lose workability.
However, in warm or hot ambient weather conditions the best option would be to
1\use a retarder cum plasticizer or use a plasticizer with a retarder. Usually single
_yadmixtures are available which can serve both as plasticizers as well as workability
retention or retarding admixtures. This is probably the easiest solu-tion. However,
one must be careful in the selection of such ready made retarding plasticizers as
due to the heterogeneous nature and different molecular weights of the retarder
and plasticizer, they tend to separate out. Therefore such retarding plasticizers
should be vigorously shaken up or thoroughly stirred before use.
7.1 Workability :
The main reason why plasticizers are used in concrete is to improve the
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workability of concrete. Improved workability helps in the compaction of
concrete and thereby removal of entrapped airfrom within the concrete mass.
Entrapped air within the concrete causes loss of strength and durability
The slump of the concrete mix can be greatly increased if a plasticizer is used.
Table No. 1 below shows the increase of workability of the concrete mix from
25 mm to 100 mm using an admixture dosage of 0.4 % by weight of cement.
Table No.1 :
It is clear from the above table that even though workability increased from
25 mm to 100 mm slump, the strength of the concrete mix remained almost the
same as there was no change in the water to cement ratio 0/V/C).
7.2 Cohesiveness :
It is essential to
design a concrete mix
which has proper
cohesiveness (See
Figure No .6).
Cohesive (sticky)
mixes keep the
coarse aggregate and
fine materials in the
concrete mix together.
This helps in reducing
the chances of
segregation and
thereby reduces the Figure 6 : Cohesive and workable plasticized concrete being fed to a
chances of large concrete pump.
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porosity in the concrete. Cohesive concrete mixes can also reduce bleeding
of concrete and this in turn helps in reduction of plastic shrinkage cracks
and improvement in the strength and durability of the concrete top surface.
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However, retardation has little effect on the workability loss. Workability of
concrete with retarding admixture will drop at the same rate as reference
or control mix until a slump of 50 to 75mm is reached. It is only round this
level and below that retardation affects workability loss.
The best way to obtain the required workability at the time of placing and
compacting is by starting at a higher workability. In order to achieve this
there are several ways. Additional water if added will improve the work-ability
but the strength and durability of the mix will be seriously affected. It is
therefore very important that workability improvement should not be done
at the sacrifice of the strength and durability requirements of concrete.
This can be achieved by using a plasticizer which improves the workability
significantly without a change in the water cement ratio or cement content.
If the concrete mix is designed for a higher workability it will take a long
time before the workability falls below the required target value for placing
and compacting the concrete.
Table No.2:
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Table No.3
Drying shrinkage cracks are generally caused due to loss of water from
the capillary pores smaller than 0.5 micron, loss of absorbed water from
close to solid surface and/or loss of water present between the layers of
calcium-silicate hydrated structure. Details of these aspects have been
covered in our booklet on Drying Shrinkage (Sr.No.28) .
The loss of water as stated above causes strain and the resultant stress
due to volume reduction. If this stress is greater than the concrete strength,
then drying shrinkage cracks are caused.
Higher cement and water content in a concrete mix can cause more drying
shrinkage cracks. Concrete capillary pore refinement due to the use of
mineral or chemical admixtures can also cause more drying shrinkage
cracking problems.
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However, there have been no studies to establish any serious adverse
effects on concrete shrinkage and creep if the dosage of the plasticizer
used is within its allowable limits.
9.0 PRECAUTIONS :
There are some precautions necessary and required to be taken when using
plasticizers in concrete.
0 Make sure that the right admixture is used. Never use a plasticizer from an
unmarked con~ainer. All admixtures should be properly stored and labelled.
Containers must be kept closed to prevent accidental contamination.
0 Make sure that the plasticizer is added to the concrete mix in a correctly
measured proportion. Adding more or less could be harmful to the concrete
mix. It is recommended to use dispensers for dosing liquid plasticizers.
They help in accurate measure of dosage. Calibration of the dispenser is
important before use. It is also essential to wash the dispenser after use.
0 If plasticizers are used after a lapse of time, it is essential to stir the contents
in the container before using it. The shelf life of the plasticizers can be
around one year but these should be stored in the original container and
protected from sunlight and frost.
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0 If aggregates have excessive moisture (say containing about 15% of
required water) they can be mixed with cement for 30 seconds to 1 minute
before the mixing water with the plasticizer is added. If partial hydration of
cement particles is allowed before the plasticizer comes in contact with
the cement it is beneficial to d ispensive action and slump retention.
Table No.4 below gives the requirements of various standards for plasticizers
or normal water reduction admixtures.
Table No.4:
Property Requirement
Water Content
BS - reduction Atteast 5%
ASTM - maximum 95% of control
AS- maximum 95% of control
BIS - maximum 95% of control ~
Stiffening Time- BS
0.5 N/mm2 Within+ 1 h of control
3.5 N/mm 2 Within + 1 h of control
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Property Requirement
Setting Time - AS
Deviation from Control:
Initial 3.5 N/mm 2 Maximum ± 1 hour
Final 27.6 N/mm 2 Maximum ± 1 hour
l
Compressive Strength
% of control minimum
Age
3 days- ASTM 110
AS 110
BIS 110
7 days- BS 110
ASTM 110
AS 110
BIS 110
\J
28 days- BS 110
ASTM 110
AS 110
BIS 110
11.0 CONCLUSIONS :
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definite conclusion that to improve the durability of reinforced concrete struc-
tures it is essential to go for high strength, most often above 40 N/mm 2 con-
crete. This is due to the fact that all high strength concrete has to be produced
with a very low water to cement ratio and a low water to cement ratio makes
concrete less permeable, than concrete made from a higher water to cement
ratio. If concrete is impermeable it prevents ingress of aggressive chemicals
which attack mainly the steel reinforcement in concrete or at times the concrete
itself.
Plasticizers help in achieving a higher strength and lowering the water to ce-
ment ratio. This gives concrete high strength and durability without reduction
in the workability requirements of concrete.
Mineral admixtures such as micro silica, tlyash and slag are also used in prepara-
tion of high performance concrete to improve the impermeability of concrete in
a very aggressive environment. Since these materials are ultra or very fine ma-
terials, the surface area of the concrete materials significantly increases. This in
turn increases the water demand. It also results in the formation of floes and
water entrapment due to which workability drops considerably if the water to
cement ratio is controlled. It is inevitable to use plasticizers due to their dispers-
ing and water reducing action whenever mineral admixtures are used for high
performance concrete.
Once the conventional concrete mixes in form of 1:2:4 or 1:1 % : 3 are aban-
doned in favour of correctly designed concrete mixes, more extensive use of
plasticizers will come into existence .
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