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Risk Assessment Anticarbonation Paint Works Plot 6

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0% found this document useful (0 votes)
136 views

Risk Assessment Anticarbonation Paint Works Plot 6

Uploaded by

Jagadhisan V
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
You are on page 1/ 8

Project Name DOC No.

STS/SSY/P6/MS/01

The Employer PAGE No.

The Engineer REV. No. 0


The Contractor DATE 15-MAR-2024
Sub-Contractor SITE No.

RISK ASSESSMENT
Anti carbonation paint – Car Park area
RISK RISK
S Activity CONSEQUENCE
EVALU LEVE Residual Risk ACCEPT
Hazards S/ IMPACT
ATION L IMPLEMENTED CONTROL MEASURES Y/N?
N (Job steps) H/ H/
Involved P S P S
M/L M/L
 Toolbox talk meeting shall be conducted for risk assessment
communication to all technicians involved in the activity.
 Manual handling shall be avoided wherever possible and mechanical
means to be used for shifting the materials.
 Ensure proper access for material shifting.
 Ensure all workers are in proper PPE.
 Adequate Training including manual Handling training to be given to
all involved parties.
Injury to  Ensure proper housekeeping and material arrangement at work
1 person and location.
Shifting of materials Fall of materials
property 3 3 L  Emergency evacuation procedures must be briefed to all, and 2 2 L
damage evacuation plan posted near work location.
 Any near miss/incidents shall be reported to SSANGYONG HSSE as
per escalation matrix.
 HSSE Help line number for project shall be communicated to all during
TBT.
 Refer DMCOCSP CH-7 & ISO 45001- Clause 6.1.2.2- Assessment of
OH&S risks and other risks to the OH&SMS & 8.1.2- Eliminating
hazards and reducing OH&S risks. & 8.2- Emergency preparedness.
Working at height Fatality/  Scaff tag system must be followed strictly for all scaffold platforms and
Fall from height serious injury 15 H accesses. 2 8 M
Fall of materials.  Only trained people will be deployed for work at height activity.
and property 3  Toolbox talk must be conducted, and all hazards/risks must be
damages.
explained prior commencing the job.
 PTW system will be followed and ensure all the safety requirements
are met.
 Overloading of scaffold must be avoided
 Make sure that the planks are secured and are of sound quality.
 DO NOT work on incomplete scaffoldings (top rail/mid rail/toe
boards/bracing missing).
2
 DO not lean out from the platform.
 Ensure anchoring of safety harness to a strong point well above the
working platform.
 Do not keep loose material at the edge.
 Clean all the waste materials from the scaffold platform.
 Overhead protection should be ensured to prevent fall of material from
top, wherever applicable.
 Exclusion zone must be established below the scaffolding.
 Access the scaffold through ladder only.
 The soil or ground beneath the sole plate should be leveled and

Page 1 of 8
Project Name DOC No. STS/SSY/P6/MS/01

The Employer PAGE No.

The Engineer REV. No. 0


The Contractor DATE 15-MAR-2024
Sub-Contractor SITE No.

RISK ASSESSMENT
Anti carbonation paint – Car Park area

properly compacted. The foundation must be strong to support and


disperse the load.
 Display safety sign boards, warning instructions to warn work force.
 Ensure all the personnel involved in the activity are complying with the
job specific PPE requirements.
 Emergency evacuation procedures must be briefed to all, and
evacuation plan posted near work location.
 Any near miss/incidents shall be reported to SSANGYONG HSSE as
per escalation matrix.
 HSSE Help line number for project shall be communicated to all during
TBT.
 Refer DMCOCSP CH-8 & ISO 45001- Clause 6.1.2.2- Assessment of
OH&S risks and other risks to the OH&SMS & 8.1.2- Eliminating
hazards and reducing OH&S risks. & 8.2- Emergency preparedness.
 Toolbox talk meeting shall be conducted for communication of risk and
mitigation measures to all technicians involved in the activity.
 Only trained persons will be deployed for the job.
 Hand tools inspection to be carried out and damaged tools to be
removed from use.
 Relevant signage and barricading shall be provided to keep away
unauthorized persons from working area.
 Dust mask and face shield to be worn.
Stored energy,  Hand gloves, ear plugs and safety goggles to be worn by workers.
Flying Particles, Eye injury  All hand tools will be provided with tool lanyards to prevent falling of
3
Use of hand tools for falling objects, Injury due to tools while using.
surface preparation slip, trip & fall falling/flying 4 12 M  Good housekeeping to be maintained to avoid slip, trip, and fall 3 6 M
hazard, Damaged objects hazard.
tools, Dust  Emergency evacuation procedures must be briefed to all, and
evacuation plan posted near work location.
 Any near miss/incidents shall be reported to SSANGYONG HSSE as
per escalation matrix.
 HSSE Help line number for the project shall be communicated to all
during TBT.
 Refer DMCOCSP CH-14 & ISO 45001- Clause 6.1.2.2- Assessment of
OH&S risks and other risks to the OH&SMS & 8.1.2- Eliminating
hazards and reducing OH&S risks. & 8.2- Emergency preparedness.
Use of power tools Electric Shock Burns,  Toolbox talk meeting shall be conducted for communication of risk and
for surface Rotating/moving Entanglement 4 16 H mitigation measures to all technicians involved in the activity. 3 6 M
preparation parts Eye injury  Cable to be free from damage. Ensure machine guards are in place.
Serious Injury.  Only trained and competent persons with power tool operator card
issued by SSANGYONG HSSE is allowed to operate power tools.
4  Ensure power tools inspection prior to use.
 Machine to be switched off and unplugged after use.
 Power cables to be routed properly.

Page 2 of 8
Project Name DOC No. STS/SSY/P6/MS/01

The Employer PAGE No.

The Engineer REV. No. 0


The Contractor DATE 15-MAR-2024
Sub-Contractor SITE No.

RISK ASSESSMENT
Anti carbonation paint – Car Park area

 Loose clothing to be avoided while working with rotating machines.


 Dust mask to be worn.
 Hand, ear & eye protection to be worn.
 Good housekeeping to be maintained.
 Emergency evacuation procedures must be briefed to all, and
evacuation plan posted near work location.
 Any near miss/incidents shall be reported to SSANGYONG HSSE as
per escalation matrix.
 HSSE Help line number for the project shall be communicated to all
during TBT.
 Refer DMCOCSP CH-8 & ISO 45001- Clause 6.1.2.2- Assessment of
OH&S risks and other risks to the OH&SMS & 8.1.2- Eliminating
hazards and reducing OH&S risks.
 Do preventive maintenance of power tools.
 Ensure job rotation in adequate intervals.
 Awareness training about the ill effects of exposure to continuous
noise will be conducted.
 Use hearing protection device such as ear plug/muff etc.
 Ante vibration handle protection and hand gloves will be provided to
reduce the effect of vibration.
Stress/raised  Job rotation must be followed to avoid continuous exposure to
5 Use of power tools vibration.
heart rate,
for surface Noise & Vibration  Emergency evacuation procedures must be briefed to all, and
irritability, 2 2 L 1 2 L
preparation evacuation plan posted near work location.
hearing loss
 Any near miss/incidents shall be reported to SSANGYONG HSSE as
per escalation matrix.
 HSSE Help line number for the projectshall be communicated to all
during TBT.
 Refer DMCOCSP CH-8 & ISO 45001- Clause 6.1.2.2- Assessment of
OH&S risks and other risks to the OH&SMS & 8.1.2- Eliminating
hazards and reducing OH&S risks.
Use of power tools Contact with Eye & body  Proper supervision must be ensured all the time.
for surface flying particles injury, COPD 3 9 M  Toolbox talk meeting shall be conducted and ensure risk assessment 2 4 L
preparation and exposure to communication to all technicians involved in the activity.
dust  Exclusion zone must be established underneath and around the line of
fire area.
 Ensure job specific PPE for protection against flying particles and
dust. (eg Face shield, gloves, aprons etc.)
6  Emergency evacuation procedures must be briefed to all, and
evacuation plan posted near work location.
 Any near miss/incidents shall be reported to SSANGYONG HSSE as
per escalation matrix.
 HSSE Help line number for the project shall be communicated to all

Page 3 of 8
Project Name DOC No. STS/SSY/P6/MS/01

The Employer PAGE No.

The Engineer REV. No. 0


The Contractor DATE 15-MAR-2024
Sub-Contractor SITE No.

RISK ASSESSMENT
Anti carbonation paint – Car Park area

during TBT.
 Refer DMCOCSP CH-8 & ISO 45001- Clause 6.1.2.2- Assessment of
OH&S risks and other risks to the OH&SMS & 8.1.2- Eliminating
hazards and reducing OH&S risks.
 Toolbox talk meeting shall be conducted and ensure risk assessment
communication to all technicians involved in the activity.
 Proper job specific PPE including chemical protective hand gloves (EN
374), safety goggle (EN 166) and chemical handling apron shall be
provided.
 HAZCOMM to be done for all involved persons as per safety data
sheet.
 SDS to be made available at site for reference.
 Eye wash facility shall be provided at site.
 Spillage to be wiped off and contaminated materials shall be disposed
of in designated area as per government regulations.
 Proper cable management and cable routing shall be ensured and
Contact with Eye and skin daily electrical cable inspection to be carried out to remove damaged
7 Mechanical mixing of cables/connectors.
chemical, irritation,
paint using power  Electrical awareness training shall be provided for the involved
Electrical hazard, Electrocution,
mixer. 2 6 M technicians. 2 4 L
Spillage of Environmental
chemicals hazard  Chemical materials hazard and labeling to be done as per DM COCSP
chapter 18.
 Emergency evacuation procedures must be briefed to all, and
evacuation plan posted near work location.
 Any near miss/incidents shall be reported to SSANGYONG HSSE as
per escalation matrix.
 HSSE Help line number for The project shall be communicated to all
during TBT.
 Refer DMCOCSP CH-18 & ISO 45001- Clause 6.1.2.2- Assessment of
OH&S risks and other risks to the OH&SMS & 8.1.2- Eliminating
hazards and reducing OH&S risks,8.2- Emergency preparedness &
6.1.3-Determination of legal requirements and other requirements

Air compressor Defective Eye injury,  The compressor used must be third party certified and ensure pre use
operation. compressor, skin injury, 3 12 M inspection is done commencing the job. 2 4 L
Noise damage to  The hoses used must be in good condition with no joints in between.
internal body  The joints if needed should be done as per manufacturer
organ, hearing recommendation.
damage, Oil  Do not exceed the pressure exerted in the hose as
spillage. recommended/Standards.
8  Do the maintenance of the compressor regular basis.
 Drip tray will be provided underneath the compressor to avoid
diesel/oil spillage to ground.

Page 4 of 8
Project Name DOC No. STS/SSY/P6/MS/01

The Employer PAGE No.

The Engineer REV. No. 0


The Contractor DATE 15-MAR-2024
Sub-Contractor SITE No.

RISK ASSESSMENT
Anti carbonation paint – Car Park area

 Compressors shall be appropriately located so as to minimize hazards


of noise and fume gases resulting from ignition.
 Emergency evacuation procedures must be briefed to all, and
evacuation plan posted near work location.
 Any near miss/incidents shall be reported to SSANGYONG HSSE as
per escalation matrix.
 HSSE Help line number for The project shall be communicated to all
during TBT.

 Refer DMCOCSP CH-14.3.1- Power operated tools- Air compressor &


ISO 45001- Clause 6.1.2.2- Assessment of OH&S risks and other
risks to the OH&SMS & 8.1.2- Eliminating hazards and reducing
OH&S risks,8.2- Emergency preparedness & 6.1.3-Determination of
legal requirements and other requirements
 Proper clamping arrangement must be done to connect the hose.
 Ensure periodical maintenance of compressor.
 Do daily inspection of compressor as per inspection checklist.
 LOTO system will be implemented to prevent undesirable pressure
release.
 Provide whip lash arrestor to compressor hose joints.
 The use of compressed air for blowing dirt from clothing or any part of
the
employee’s body shall be prohibited.
9 Uncontrolled  Emergency evacuation procedures must be briefed to all, and
Major injury, evacuation plan posted near work location.
release of
eye injury. 2 6 M  Any near miss/incidents shall be reported to SSANGYONG HSSE as 1 2 L
pressure.
per escalation matrix.
 HSSE Help line number for The project shall be communicated to all
during TBT.
 Refer DMCOCSP CH-14.3.1- Power operated tools- Air compressor &
ISO 45001- Clause 6.1.2.2- Assessment of OH&S risks and other
risks to the OH&SMS & 8.1.2- Eliminating hazards and reducing
OH&S risks,8.2- Emergency preparedness & 6.1.3-Determination of
legal requirements and other requirements

Anti- Carbonation Chemical Splashing of  Toolbox talk meeting shall be conducted for risk assessment
paint system to wall handling chemicals 2 6 M communication to all technicians involved in the activity. 2 4 L
and ceiling into eye may  Only trained personnel are deployed on chemical handing activities.
cause serious  Proper job specific PPE including chemical protective hand gloves (EN
eye irritation, 374), safety goggle (EN 166) and chemical handling apron shall be
Skin irritation, provided.
respiratory  HAZCOMM to be done for all involved persons as per safety data
10 problem sheet.
 SDS to be made available at site for reference.

Page 5 of 8
Project Name DOC No. STS/SSY/P6/MS/01

The Employer PAGE No.

The Engineer REV. No. 0


The Contractor DATE 15-MAR-2024
Sub-Contractor SITE No.

RISK ASSESSMENT
Anti carbonation paint – Car Park area

 Eye wash facility shall be provided at site.


 Spillage to be wiped off and contaminated materials shall be disposed
of in designated area as per government regulations.
 Chemical materials hazard and labeling to be done as per DM COP
chapter 18. Adequate fire extinguishers to be positioned at site while
handling flammable materials.
 Emergency evacuation procedures must be briefed to all, and
evacuation plan posted near work location.
 Any near miss/incidents shall be reported to SSANGYONG HSSE as
per escalation matrix.
 HSSE Help line number for The project shall be communicated to all
during TBT.

 Refer DMCOCSP CH-18 & ISO 45001- Clause 6.1.2.2- Assessment of


OH&S risks and other risks to the OH&SMS & 8.1.2- Eliminating
hazards and reducing OH&S risks,8.2- Emergency preparedness &
6.1.3-Determination of legal requirements and other requirements
 Empty chemical containers to be collected on designated area for
further disposal through authorized agencies.
 Spillage to be wiped off and contaminated materials shall be disposed
of in designated area as per government regulations.
 Training on chemical waste management to be provided for all work
force.
 Hazardous waste yard to be provided for collecting empty chemical
containers.
Damage to  Emergency evacuation procedures must be briefed to all, and
11 Hazardous waste environment/ evacuation plan posted near work location.
1 2 L  Any near miss/incidents shall be reported to SSANGYONG HSSE as 1 2 L
aquatic life
per escalation matrix.
 HSSE Help line number for The project shall be communicated to all
during TBT.
 Refer DMCOCSP CH-18 & ISO 45001- Clause 6.1.2.2- Assessment of
OH&S risks and other risks to the OH&SMS & 8.1.2- Eliminating
hazards and reducing OH&S risks,8.2- Emergency preparedness &
6.1.3-Determination of legal requirements and other requirements

Page 6 of 8
Project Name DOC No. STS/SSY/P6/MS/01

The Employer PAGE No.

The Engineer REV. No. 0


The Contractor DATE 15-MAR-2024
Sub-Contractor SITE No.

RISK ASSESSMENT
Anti carbonation paint – Car Park area

Persons in danger

 Workers undertaking the work

 Persons passing the site location, e.g. members of the public and persons in the Vehicles.

Personal protective equipment

 Safety Helmet, Safety Shoes, Appropriate Gloves & Safety Goggles

Information, instruction and training

 All personnel in the team are to be made aware of the safe systems of work.

 Supervisors should ensure that all lifting gear used are in good condition and safe for use.

 Workers and supervisors should be trained in the use of power tools and machinery to ensure that equipment is maintained in good condition prior to and during use.

 Ensure that good housekeeping standard is maintained throughout.

Emergency procedures

 Site emergency procedures should make provision for the rescue of individuals from injuries.

 First-aid facilities should be available to cope with any significant injuries that may arise from the work.

Monitoring and review

 Work should be monitored by Foreman and charge hand who are trained to ensure that any additional precautions or equipment required are provided.

Page 7 of 8
Project Name DOC No. STS/SSY/P6/MS/01

The Employer PAGE No.

The Engineer REV. No. 0


The Contractor DATE 15-MAR-2024
Sub-Contractor SITE No.

RISK ASSESSMENT
Anti carbonation paint – Car Park area

RISK MATRIX
Risk Rating (RR) – Severity x Likelihood

LIKELIHOOD
Likely
Rare Unlikely Possible Almost certain
Could happen often (on
Remote possibility (once Could happen but rare Could happen occasionally Could happen frequently
average once a month or
every 3 years or more) (typically once in a year) (on average quarterly) (once a week or more)
SEVERITY more)
1 2 3 5
(IMPACT) 4

Low Low Low Low Medium


Insignificant 1
1 2 3 4 5

Low Low Medium Medium Medium


Minor 2
2 4 6 8 10

Low Medium Medium Medium High


Moderate 3
3 6 9 12 15

Low Medium Medium High High


Significant 4
4 8 12 16 20

Medium Medium High High High


Major 5
5 10 15 20 25

RISK BASED CONTROL PLAN

RISK LEVEL ACTION AND TIMESCALE

Quick, easy controls should be implemented immediately and further action planned for when resources permit. Monitoring required
1-4
ensuring controls are maintained. Manage through routine procedures. Go for economic improvements where possible. Incident
Low
report must be completed.

Aim to reduce risks but costs of prevention may be limited. Undertake a risk assessment of the situation / task and implement the
appropriate actions. Actions should have a timescale and should be monitored. Where the risk involves work in progress undertake
5-12 a risk assessment as soon as possible to ensure the safety of the situation or task. Work should not start until the risk is
Medium reduced to an acceptable level. Considerable resources may have to be allocated. Contact your Manager and Risk Manager by
telephone about the actions that should be taken to reduce the risk/s. incident report must be completed. Incident must be added
to service risk register.

Do not commence the activity until a risk assessment has been completed to ensure the safety of the situation or task. If it is
15-25 not possible to reduce or eliminate the risk even with unlimited resources, work must remain prohibited. Inform your relevant
High Director, your Manager and the Risk Manager immediately by telephone. Incident report must be completed. Incident must be
added to service risk register.

Page 8 of 8

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