Installation Manual

972H

Automatic TWIN Greasing System

Wheel Loader
Caterpillar 972H
EF17256P00

your efficiency is our challenge

All rights reserved. No part of this manual may be copied and/or published by means of printing, photocopying,
microfilm or by any other means without prior written permission from Groeneveld. This applies also to the
drawings and diagrams appended.

Groeneveld reserves the right to change parts at any time, without prior or direct notice to the customer. The
contents of this manual may also be changed without prior notice.

This manual applies to the standard version of the product. Groeneveld cannot accept liability for any damage
arising from the use of specifications other than that supplied.

You are requested to contact Groeneveld technical service for information concerning adjustment, maintenance
work or repairs that is not described in this manual.

Whilst this manual has been prepared with the greatest possible care Groeneveld cannot accept responsibility for
any errors of the concequences of such errors.
Wheel Loader Caterpillar 972H

1.
q^_ib=lc=`lkqbkqp
1. Preface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
1.1. General information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
1.2. Use of symbols - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
1.3. Safety precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
1.4. General fitting instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7

2. System lay-out - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
2.1. F178974 Twin 14-port block, complete - - - - - - - - - - - - - - - - - - - - - - - 12
2.2. F178973 Twin 4+4-port block, complete - - - - - - - - - - - - - - - - - - - - - - 14

3. Grease point location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17

4. Drilling and welding activities - - - - - - - - - - - - - - - - - - - - - - - - - - - 21

4.1. Safety instructions for installation of attachment points - - - - - - - - - - 22

5. Grease pump installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 31

5.1. F200884 Twin pumpkit Caterpillar 972H - - - - - - - - - - - - - - - - - - - - - - 32

6. Electrical components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35
6.1. F200885 Electronics installation kit Caterpillar 972H - - - - - - - - - - - - - - 36

7. Distribution blocks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39
7.1. F200886 Installation kit Twin 14-port block / F178974 B1 - - - - - - - - - - 40
7.2. F200887 Installation kit Twin 4+4-port block / F178973 B2 - - - - - - - - - 46
7.3. F200889 Installation kit tubes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 48

8. Installation main line - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 53

8.1. F200888 Twin Main line kit Caterpillar 972H - - - - - - - - - - - - - - - - - - - 54

9. Parameter settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 59

10. Testing of the system - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 61

Date of issue: October 2006

EF17256P00 Table of contents 3

Wheel Loader Caterpillar 972H

Date of issue: October 2006

4 Table of contents EF17256P00

Wheel Loader Caterpillar 972H

1.

1.
PREFACE
972H
Date of issue: October 2006

your efficiency is our challenge

EF17256P00 Preface 5
Wheel Loader Caterpillar 972H

1.1 General information

This installation manual describes the mounting of the Twin-system on the
Caterpillar Wheel Loader type 972H.

Automatic Twin Grease Lubrication System

Machine type Number of Groeneveld OEM order Manual

grease points order number number
number

Caterpillar
21 x F200883 - EF17256P00
972H

1.2 Use of symbols

Symbol Explanation
H High pressure hose 1/4” I/D or 3/8” I/D
1/4” S6-0200-E6 1/4” = internal diameter
S6 = connector straight ø6mm
0200 = length (mm)
E6 = connector elbow ø6mm
P Grease pump
PS Main line pressure switch

Distribution block

Position number on the parts list

Grease point position number

BK Black
BN Brown
BU Blue
RD Red
GY Grey
Date of issue: October 2006

YE Yellow
BR Brass
PA Polyamide
SST Stainless steel
ST-YG Yellow passivated steel
ST-G Galvanised steel

6 Preface EF17256P00
Wheel Loader Caterpillar 972H

1.3 Safety precautions

For starting installation, carry out the following tasks:
• Remove ignition key to prevent engine from starting while you are working.
• Block all moving parts, like lifting frames, breaking points and mast parts.
• Block the wheels.
• Follow machine manufacturer’s guidelines for general safety and precautions.

During activities that require a lifting jack:

• The machine should not rest on the lifting jack solely. Use additional support.

General:
• Always keep your work area clean.

1.4 General fitting instructions

Before
• Check if all the parts of the Twin-system are present by using the parts list.
• Check if all the grease points are open and provided with grease. Lubricate
the grease points if there is not sufficient grease. This way damage due to
insufficient grease is prevented.

During installation
• Prevent dirt from entering the system during installation.
• Use clean tools.
• Clean the machine at points, where the pump and the distribution blocks
have to be installed. Even small pollution can cause failure of the system!
• Even if stud couplings or plugs are not provided with an O-ring sealing or
sealing ring, use teflon tape or a liquid sealing agent.
Date of issue: October 2006

EF17256P00 Preface 7
Wheel Loader Caterpillar 972H

Notes

Date of issue: October 2006

8 Preface EF17256P00
Wheel Loader Caterpillar 972H

2.

2.
SYSTEM LAY-OUT
972H
Date of issue: October 2006

your efficiency is our challenge

EF17256P00 System lay-out 9

Wheel Loader Caterpillar 972H

Parts list

The Twin-system for the Caterpillar 972H comprises the following parts:

Kit number Groeneveld order Description

number

F200884 Twin pumpkit Caterpillar 972H

F200885 Electronics installation kit Caterpillar 972H

F178974 F200886 Installation kit Twin 14-port block B1

F178973 F200887 Installation kit Twin 4+4-port block B2

F200889 Installation kit tubes

F200888 Twin Main line kit Caterpillar 972H

F200898 A5 manual Caterpillar 972H

XU1701D User’s manual TWIN

F179004 High-pressure hose 1/4” S10-2800-S8 H1 2x

F177159 High-pressure hose 1/4” S8-3100-S8 H2 2x

Date of issue: October 2006

10 System lay-out EF17256P00

Wheel Loader Caterpillar 972H

P
F112126

H1
B1 F179004
F178974

H2
F179005

B2
F178972
Date of issue: October 2006

EF17256P00 System lay-out 11

Wheel Loader Caterpillar 972H

Parts list

2.1 F178974 Twin 14-port block, complete

Pos. Q’ty Groeneveld Caterpillar Description

order order
number number

1 4 72222 178-2737 Body, male stud elbow 1/4” - ø8mm ST-YG

2 4 71001 177-3516 Metering unit No.3 - 0.150cc/M22/6mm/BR

3 4 71101 177-3517 Metering unit No.4 - 0.200cc/M22/6mm/BR

4 2 72701 178-2740 Metering unit No.6 - 0.300cc/M22/6mm/BR

5 3 71201 177-3518 Metering unit No.8 - 0.400cc/M22/6mm/BR

6 1 F115874 - Pressure switch 150 bar, complete BR

7 1 F112005 260-5764 Twin 14-port block without stud BR

8 1,2m 77301 161-9030 Grease pipe 1 x ø6mm x 1.5 PA per m

9 1,3m 77301 161-9030 Grease pipe 1 x ø6mm x 1.5 PA per m

10 1,35m 77301 161-9030 Grease pipe 1 x ø6mm x 1.5 PA per m

11 1,45m 77301 161-9030 Grease pipe 1 x ø6mm x 1.5 PA per m

12 1,75m 77301 161-9030 Grease pipe 1 x ø6mm x 1.5 PA per m

13 1,8m 77301 161-9030 Grease pipe 1 x ø6mm x 1.5 PA per m

14 2m 77301 161-9030 Grease pipe 1 x ø6mm x 1.5 PA per m

15 2m 77301 161-9030 Grease pipe 1 x ø6mm x 1.5 PA per m

16 2,1m 77301 161-9030 Grease pipe 1 x ø6mm x 1.5 PA per m

17 2,15m 77401 161-9031 Grease pipe 2 x ø6mm x 1.5 PA per m

18 2,15m 77401 161-9031 Grease pipe 2 x ø6mm x 1.5 PA per m

19 13 02717 - Protective cap ø6mm

20 1 03912 - Tube marker no. 0

21 6 03012 - Tube marker no. 1

22 2 03112 - Tube marker no. 2

Date of issue: October 2006

23 2 03212 - Tube marker no. 3

24 1 03312 - Tube marker no. 4

25 1 03412 - Tube marker no. 5

26 1 03512 - Tube marker no. 6

27 1 03612 - Tube marker no. 7

28 1 03712 - Tube marker no. 8

29 1 03812 - Tube marker no. 9

12 System lay-out EF17256P00

Wheel Loader Caterpillar 972H

BK BK RD RD
4 3 2 2

6 4 3 3
8 8 8

5 5 5
BK BK BK

19
29 27
9

20
7

13
10
12

22
11

13 14

11 9

16 15

7
1
1

10

12 17

8
18

25 23
5

28
8
6

21
3
4
2
1

26
24

BK BK
6 2 3
Date of issue: October 2006

PS 3 4
6 4 4 3

4 3 3 2
BK BK BK BK

EF17256P00 System lay-out 13

Wheel Loader Caterpillar 972H

Parts list

2.2 F178973 Twin 4+4-port block, complete

Pos. Q’ty Groeneveld Caterpillar Description

order order
number number

1 2 32901 179-1660 Threaded plug G1/4” BR

2 2 83901 192-5987 Sealing ring

3 1 72022 178-2736 Body male stud coupling 1/4”- ø8mm ST-YG

4 1 72222 178-2737 Body, male stud elbow 1/4” - ø8mm ST-YG

5 1 80701 179-1662 Elbow swivel coupling ø8mm ST-YG

6 1 71101 177-3517 Metering unit No.4 - 0.200cc/M22/6mm/BR

7 2 72701 178-2740 Metering unit No.6 - 0.300cc/M22/6mm/BR

8 2 71201 177-3518 Metering unit No.8 - 0.400cc/M22/6mm/BR

9 1 79601 178-2746 Metering unit No.9 - 1.000cc/M22/6mm/BR

10 2 91001 192-6212 Metering unit No.10 - 2.000cc/M22/6mm/BR

11 1 77201 248-7538 Twin 4+4-port block, flat BR

12 2 830073 178-2766 H.P.H. 1/4” S6-0650-S6

13 2 F116717 - H.P.H. 1/4” S6-0500-S10

14 1 830775 192-5939 H.P.H. 1/4” S6-1600-E6

15 1 830776 - H.P.H. 1/4” S6-1950-E6

16 2 F119635 - H.P.H. 1/4” S10-2050-E6

17 2 F194573 292-4281 H.P.H. 1/4” S8-0350-M16

18 2 47602 178-2722 Straight connecting coupling ø10mm ST-YG

19 2 28912 192-6036 Female stud coupling M10x1 - ø6mm ST-YG

20 4 F120174 - Protective spiral ø23 x 350mm

21 2 F120176 - Protective spiral ø23 x 450mm

22 2 F121647 - Protective spiral ø23 x 600mm

Date of issue: October 2006

23 1m 02008 - Spiral protective wrap ø8mm

24 1 F178972 278-2073 Bracket

25 2 09202 178-2789 Spring washer M6 ST-G

26 3 78701 177-3492 Tube clamp double ø12mm

27 3 13312 177-3476 Cover plate, tube clamp double 6-12mm

28 2 126030 178-5143 Allen bolt M6 x 30 ST-G

29 3 126040 177-3496 Allen bolt M6 x 40 ST-G

14 System lay-out EF17256P00

Wheel Loader Caterpillar 972H

26 27

29

13

12
23 20 20 14 15
17

17

10

4 6
6 10 8 4 11
3
1 2

18 16 16 21 22 25 28
8 9 6 10
9

19

12
21

20
13
20

22
24
Date of issue: October 2006

EF17256P00 System lay-out 15

Wheel Loader Caterpillar 972H

Notes

Date of issue: October 2006

16 System lay-out EF17256P00

Wheel Loader Caterpillar 972H

3.

3.
GREASE POINT LOCATION
972H
Date of issue: October 2006

your efficiency is our challenge

EF17256P00 Grease point location 17

Wheel Loader Caterpillar 972H

9 14

972H

3 2 4 6 10 11 17 16
Date of issue: October 2006

18 Grease point location EF17256P00

Wheel Loader Caterpillar 972H

21 15 7 8 5

972H

18 20 19 12 13 1
Date of issue: October 2006

EF17256P00 Grease point location 19

Wheel Loader Caterpillar 972H

Notes

Date of issue: October 2006

20 Grease point location EF17256P00

Wheel Loader Caterpillar 972H

4.

4.
DRILLING AND WELDING ACTIVITIES
972H
Date of issue: October 2006

your efficiency is our challenge

EF17256P00 Drilling and welding activities 21

Wheel Loader Caterpillar 972H

4.1 Safety instructions for installation of attachment points

When drilling:
• Wear safety goggles.
• Make sure there are no vital parts behind the hole to be drilled.

Drilling

Drilling depth

Full drilling

Tap

Fill the grease point with grease

Drilling location

In case of welding:
• Ask the workshop manager whether welding is allowed in this room.
• Disconnect the earthing cable from the battery or remove the earthing key.
• Disconnect any computers present. In case of doubt, always refer to the
supplier of the machine.
• Wear welding goggles and overalls.

Welding

Grind
Date of issue: October 2006

Welding location

22 Drilling and welding activities EF17256P00

Wheel Loader Caterpillar 972H

2 2

7 5

8 8

6
Date of issue: October 2006

EF17256P00 Drilling and welding activities 23

Wheel Loader Caterpillar 972H

3.18

100

20

70 130

3.24

Date of issue: October 2006

24 Drilling and welding activities EF17256P00

Wheel Loader Caterpillar 972H

Detail A (R) Detail B (L + R)

55 130 20
6.2

40

430

3.22
100

170
Date of issue: October 2006

40

EF17256P00 Drilling and welding activities 25

Wheel Loader Caterpillar 972H

90

22

6.2

350 350 350

Date of issue: October 2006

90

6.2

26 Drilling and welding activities EF17256P00

Wheel Loader Caterpillar 972H

4.9 4.9

4.12

195
Date of issue: October 2006

280
4.3

220

120

EF17256P00 Drilling and welding activities 27

Wheel Loader Caterpillar 972H

4.3

180

195

4.12

Date of issue: October 2006

28 Drilling and welding activities EF17256P00

Wheel Loader Caterpillar 972H

515 515 515 280

135 170

4.29
8
Date of issue: October 2006

EF17256P00 Drilling and welding activities 29

Wheel Loader Caterpillar 972H

Notes

Date of issue: October 2006

30 Drilling and welding activities EF17256P00

Wheel Loader Caterpillar 972H

5.

5.
GREASE PUMP INSTALLATION
972H
Date of issue: October 2006

your efficiency is our challenge

EF17256P00 Grease pump installation 31

Wheel Loader Caterpillar 972H

Parts list

5.1 F200884 Twin pumpkit Caterpillar 972H

Pos. Q’ty Groeneveld Caterpillar Description

order order
number number

1.1 1 81522 164-3523 Pump bracket with bottom plate

1.2 4 101025 8T-4136 Hexagonal bolt M10 x 25 ST-G

1.3 4 108050 8T-6912 Hexagonal bolt M8 x 50 ST-G

1.4 4 220008 8T-7963 Selflocking nut M8 ST-G

1.5 4 300008 - Plain washer M8 ST-G

1.6 4 300010 8T-4121 Plain washer M10 ST-G

1.7 4 330010 - Lock washer M10 ST-G

1.8 1 F112126 - Twin Pump 12cc/24v/4L/250 bar

Date of issue: October 2006

32 Grease pump installation EF17256P00

Wheel Loader Caterpillar 972H

FRO
NT

1.4

1.5

1.2

1.6
1.1
1.7

1.8

1.3
Date of issue: October 2006

EF17256P00 Grease pump installation 33

Wheel Loader Caterpillar 972H

Notes

Date of issue: October 2006

34 Grease pump installation EF17256P00

Wheel Loader Caterpillar 972H

6.

6.
ELECTRICAL COMPONENTS
972H
Date of issue: October 2006

your efficiency is our challenge

EF17256P00 Electrical components 35

Wheel Loader Caterpillar 972H

Parts list

6.1 F200885 Electronics installation kit Caterpillar 972H

Pos. Q’ty Groeneveld Caterpillar Description

order order
number number

2.1 50 00208 - Cable tie, black 186mm

2.2 2 39008 177-3458 Clamp ø14mm for M10 bolt

2.3 2 108025 - Hexagonal bolt M8 x 25 ST-G

2.4 2 220008 8T-7963 Self-locking nut M8 ST-G

2.5 4 300008 - Plain washer M8 ST-G

2.6 1 F171681 - Twin Display Unit

2.7 1 F200890 - Cable harness

Date of issue: October 2006

36 Electrical components EF17256P00

Wheel Loader Caterpillar 972H

FRO
NT

2.6

2.2
2.4
2.5

2.7
2.3
Date of issue: October 2006

EF17256P00 Electrical components 37

Wheel Loader Caterpillar 972H

GN (136-C515) A A GY (1) TWIN

BK (200-C516) B B GY (2) DISPLAY
YE (439-C513) C C GY (6) UNIT

BK (200-C516) BK (200-C536)
YE (439-C513)
GN (136-C515) GN (136-C75)
Fuse 7 (10A) RD (147-C36)
(secundary steering)
+15 GN (136-C517)
Fuse 25 (10A)
(ecap/center dash)
+30 RD (147-C65)

CONN 16
GN (136-CJ53) (70 PINS)
GN (136-CJ122) GN (136-CJ141) 56 56 GN (136-C75)
RD (147-CJ125) 61 61 RD (147-C36)
YE (439-CJ124) 67 67 YE (439-C510) YE (439-C513)
-31
BK (200-CJ123)
CABINE

-31

1 2
PRESSURE
SWITCH 1 2

CONN 12
GN (124-AX1)
YE (103-AX2)
GN (136-CJ122) 1 1 GN (136-AW5) GN (136-AW5) GN (136-AW6)
BK (200-CJ123) 2 2 BK (200-AW1) GN (136-AW7)
YE (439-CJ124) 3 3 YE (439-AW4) BK (200-AW1)
RD (147-CJ125) 4 4 YE (439-AW4)
CONN 44

1 2

1 2
TWIN PUMP
GN (124-AW3)
YE (103-AW2)

1 GN (136-AW6)
2 BK (200-AW1)
3 GN (136-AW7)
4
5
Date of issue: October 2006

6 YE (439-AW4)
7 GN (124-AW3)
8 YE (103-AW2)

38 Electrical components EF17256P00

Wheel Loader Caterpillar 972H

7.

7.
DISTRIBUTION BLOCKS
972H
Date of issue: October 2006

your efficiency is our challenge

EF17256P00 Distribution blocks 39

Wheel Loader Caterpillar 972H

Parts list

7.1 F200886 Installation kit Twin 14-port block / F178974 B1

Pos. Q’ty Groeneveld Caterpillar Description

order order
number number

3.1 7 02101 276-8173 Stud elbow 1/4”UNF - G1/8” ST-YG

3.2 2 15001 177-3468 Stud elbow G1/8” ST-YG

3.3 25 11107 6K-0806 Cable tie, black 338mm

3.4 50 00208 - Cable tie, black 186mm

3.5 9 07908 177-3463 Male stud coupling 1/8” - ø6mm BR

3.6 4 08008 177-3464 Male stud elbow 1/8” - ø6mm BR

3.7 1 08308 177-3465 Straight connecting coupling ø6mm BR

3.8 2 11608 177-3466 Adapter G1/8” - R1/8” - 80mm BR

3.9 2m 36608 - Protective mantle ø7mm ID

3.10 5 39008 177-3458 Clamp ø14mm for M10 bolt

3.11 0,8m 34322 161-9028 Tube ø6 x 1mm cunifer

3.12 1 101016 - Hexagonal bolt M10 x 16 ST-G

3.13 6 101020 - Hexagonal bolt M10 x 20 ST-G

3.14 6 126030 178-5143 Allen bolt M6 x 30 ST-G

3.15 1 220010 6V-7744 Self-locking nut M10 ST-G

3.16 7 300010 8T-4121 Plain washer M10 ST-G

3.17 1 330010 - Spring washer M10 ST-G

3.18 6 F170566 - Welding nut M10 x 30

3.19 6 F170756 - Clamp ø6mm for M10 bolt

3.20 2 F171192 - Clamp ø28mm for M10 bolt

3.21 6 F179120 - Tube clamp single ø6mm

3.22 6 F179124 - Welding plate, tube clamp single 6-12mm

Date of issue: October 2006

3.23 6 F179125 - Cover plate, tube clamp single 6-12mm

3.24 1 F200896 - Bracket 140 x 30 x 6mm

3.25 1 F178974 277-3413 Twin 14-port block, complete

40 Distribution blocks EF17256P00

Wheel Loader Caterpillar 972H

FRO
NT

3.14
5
1 3.13

2 3.23

3 3.7
3.5
4 3.1 3.20
3.19
3.15 3.25 13

3.18
12
3.24
3.11
6 3.10
3.16
3.2 8 3.17
7
3.12
9

10
3.21
3.22
11
3.8
3.6

BK BK BK BK RD BK RD
8 6 5 3 4 2 1

6 4 3 3
8 8 8
PS 3 4
Date of issue: October 2006

6 4 4 3

9 12 10 7 11 13
BK BK BK BK BK BK

EF17256P00 Distribution blocks 41

Wheel Loader Caterpillar 972H

12 11

9
7
8

13 10

5
6 1
2
3
4
Date of issue: October 2006

42 Distribution blocks EF17256P00

Wheel Loader Caterpillar 972H

B1

5
Date of issue: October 2006

EF17256P00 Distribution blocks 43

Wheel Loader Caterpillar 972H

8 7 9
6

10
11

Date of issue: October 2006

44 Distribution blocks EF17256P00

Wheel Loader Caterpillar 972H

12 13
Date of issue: October 2006

EF17256P00 Distribution blocks 45

Wheel Loader Caterpillar 972H

Parts list

7.2 F200887 Installation kit Twin 4+4-port block / F178973 B2

Pos. Q’ty Groeneveld Caterpillar Description

order order
number number

4.1 1 13901 177-3477 Stud elbow 1/8” - 45º BR

4.2 8 78701 177-3492 Tube clamp double ø12mm

4.3 4 78801 177-3453 Welding plate, tube clamp double 6-12mm

4.4 1 43402 177-3489 Male stud coupling 1/8” - ø6mm ST-YG

4.5 2 43802 177-3490 Male stud elbow 1/8” - ø6mm ST-YG

4.6 2 47702 178-2723 Elbow connecting coupling ø10mm ST-YG

4.7 4 08508 177-3475 Adapter G1/8” - R1/8” BR

4.8 1 39008 177-3458 Clamp ø14mm for M10 bolt

4.9 2 10212 178-2678 Threaded bush ø25 - 15mm - M10x1,5

4.10 1 11812 178-2686 Distance plate 35 x 30 x 10mm

4.11 8 13312 177-3476 Cover plate, tube clamp double 6-12mm

4.12 2 16712 177-3450 Threaded bush ø20 - 25mm - M10x1,5

4.13 2 16912 178-2698 Bracket, tube clamps

4.14 2 24922 177-3485 Banjo bush ST-YG

4.15 3 101020 - Hexagonal bolt M10 x 20 ST-G

4.16 8 108016 - Hexagonal bolt M8 x 16 ST-G

4.17 1 108020 8T-4189 Hexagonal bolt M8 x 20 ST-G

4.18 1 108025 - Hexagonal bolt M8 x 25 ST-G

4.19 4 126035 177-3494 Allen bolt M6 x 35 ST-G

4.20 3 126040 177-3496 Allen bolt M6 x 40 ST-G

4.21 1 126050 178-4402 Allen bolt M6 x 50 ST-G

4.22 10 300008 - Plain washer M8 ST-G

Date of issue: October 2006

4.23 5 300010 8T-4121 Plain washer M10 ST-G

4.24 10 330008 3B-4505 Spring washer M8 ST-G

4.25 5 330010 - Spring washer M10 ST-G

46 Distribution blocks EF17256P00

Wheel Loader Caterpillar 972H

FRO
NT

14 4.39
4.40
4.30
4.16
4.8

4.34 4.22

4.24

19
15
4.4 4.7
4.1
5.1
4.13
4.10 18
4.6

4.36
4.9 4.20
4.21
4.37 4.12
5.2 4.23
4.15 4.2
4.25
4.19
4.38

17 4.5
4.11
4.29 4.3
16
4.27
4.28 20 4.26
17 16 15 14
4.35 4.18
4.33
4.14

6 10 8 4
5.4 21
Date of issue: October 2006

8 9 6 10
4.31 5.3
4.32
4.17

20 21 19 18

EF17256P00 Distribution blocks 47

Wheel Loader Caterpillar 972H

Parts list

F200887 Installation kit Twin 4+4-port block / F178973 B2 (continue)

Pos. Q’ty Groeneveld Caterpillar Description

order order
number number

4.26 2 F119055 177-3484 Banjo bolt G1/8” x 35 ST-YG

4.27 8 F173293 251-2139 Bracket, tube ø10mm ST-YG

4.28 2 F175814 251-2138 Male stud elbow 1/8” - ø10mm - 45º ST-YG

4.29 8 F176943 - Welding block M8x1,25 - 35 - 20 - 10mm

4.30 1 F179030 278-2078 Male stud elbow G1/8”- ø6mm - 130º ST-YG

4.31 1 F200891 - Bracket 50 x 25 x 5mm

4.32 1 F200892 - Bracket 50 x 25 x 5mm / tube ø10mm

4.33 2 F200893 - Bracket 50x 25 x 5mm / 2 x tube ø10mm

4.34 1 F200894 - Bracket 140 x 50 x 6mm + M10 nut

4.35 1 F200895 - Clamp ø90mm

4.36 1 F178973 278-2071 Twin 4+4-port block, complete

4.37 2 F200897 - Spacer 30 x 22mm

4.38 2 101040 - Hexagonal bolt M10 x 40 ST-G

4.39 1 44402 - Adapter G1/8” - R1/8” SST

4.40 1 15001 177-3468 Stud elbow G1/8” ST-YG

Parts list

7.3 F200889 Installation kit tubes

Pos. Q’ty Groeneveld Caterpillar Description

order order
number number

5.1 1 F176179 253-8661 Tube ø10mm bucket pin left

Date of issue: October 2006

5.2 1 F176180 253-8660 Tube ø10mm bucket pin right

5.3 1 F176181 253-6088 Tube ø10mm linkage front

5.4 1 F176182 253-8659 Tube ø10mm linkage rear

48 Distribution blocks EF17256P00

Wheel Loader Caterpillar 972H

FRO
NT

14 4.39
4.40
4.30
4.16
4.8

4.34 4.22

4.24

19
15
4.4 4.7
4.1
5.1
4.13
4.10 18
4.6

4.36
4.9 4.20
4.21
4.37 4.12
5.2 4.23
4.15 4.2
4.25
4.19
4.38

17 4.5
4.11
4.29 4.3
16
4.27
4.28 20 4.26
17 16 15 14
4.35 4.18
4.33
4.14

6 10 8 4
5.4 21
Date of issue: October 2006

8 9 6 10
4.31 5.3
4.32
4.17

20 21 19 18

EF17256P00 Distribution blocks 49

Wheel Loader Caterpillar 972H

19 14

17 15

20

21

18
Date of issue: October 2006

16

50 Distribution blocks EF17256P00

Wheel Loader Caterpillar 972H

14

15

B2

17

17
Date of issue: October 2006

19

EF17256P00 Distribution blocks 51

Wheel Loader Caterpillar 972H

18

21

20

Date of issue: October 2006

52 Distribution blocks EF17256P00

Wheel Loader Caterpillar 972H

8.

8.
INSTALLATION MAIN LINE
972H
Date of issue: October 2006

your efficiency is our challenge

EF17256P00 Installation main line 53

Wheel Loader Caterpillar 972H

Parts list

8.1 F200888 Twin Main line kit Caterpillar 972H

Pos. Q’ty Groeneveld Caterpillar Description

order order
number number

6.1 5 78701 177-3492 Tube clamp double ø12mm

6.2 5 78801 177-3453 Welding plate, tube clamp double 6-12mm

6.3 10 11107 6K-0806 Cable tie, black 338mm

6.4 20 00208 - Cable tie, black 186mm

6.5 2 39008 177-3458 Clamp ø14mm for M10 bolt

6.6 5 13312 177-3476 Cover plate, tube clamp double 6-12mm

6.7 1 101025 8T-4136 Hexagonal bolt M10 x 25 ST-G

6.8 1 300010 8T-4121 Plain washer M10 ST-G

6.9 5 126035 177-3494 Allen bolt M6 x 25 ST-G

6.10 2 F179004 278-3494 H.P.H 1/4” S10-2800-S8 H1

6.11 2 F177159 178-2776 H.P.H. 1/4” S8-3100-S8 H2

Date of issue: October 2006

54 Installation main line EF17256P00

Wheel Loader Caterpillar 972H

1.8

6.10
3.25

6.11

4.36
Date of issue: October 2006

EF17256P00 Installation main line 55

Wheel Loader Caterpillar 972H

FRO
NT

1.8

6.8

6.7

6.5

6.10

6.9

6.1

3.25
6.6

6.2 4.36
6.11
Date of issue: October 2006

56 Installation main line EF17256P00

Wheel Loader Caterpillar 972H

B1
Date of issue: October 2006

EF17256P00 Installation main line 57

Wheel Loader Caterpillar 972H

Notes

Date of issue: October 2006

58 Installation main line EF17256P00

Wheel Loader Caterpillar 972H

9.

9.
PARAMETER SETTINGS
972H
Date of issue: October 2006

your efficiency is our challenge

EF17256P00 Parameter settings 59

Wheel Loader Caterpillar 972H

Parameter settings

Code Description Setting

HDCY Heavy duty cycle 15 minutes

NDCY Normal duty cycle 30 minutes

LDCY Low duty cycle 45 minutes

CMS Cycle mode select 2

MPT Maximum pumping time 10 minutes

VMF Venting multiply factor 1 (/10) x

Number of attempts before pump

NOA 10 x
holds

BCDC Blink code duty cycle 4x

CSI Command signal 'inverted' 0 (GINA) / NO (PC)

Consumption metering units each cycle : 9,80 cc

Date of issue: October 2006

60 Parameter settings EF17256P00

Wheel Loader Caterpillar 972H

10.

10.
TESTING OF THE SYSTEM
972H
Date of issue: October 2006

your efficiency is our challenge

EF17256P00 Testing of the system 61

Wheel Loader Caterpillar 972H

Testing of the system

Warning

Only operate machine when fully familiar with the controls and permission
of the person in charge at the working place.

• Remove the end-plugs out of the distributions blocks.

De-aerate pipe A
• Start the pump manually with the Gina; leave the 5/2 magnet valve non-
excited (exit A).
• Close the distribution blocks with an end-plug as soon as main pipe (A) is
completely clear of air and dirt.
• Stop the pump.
• Remove main pipe A.

De-aerate pipe B
• Mount main pipe (B) on exit A of the pump.
• Start the pump manually with the Gina; leave the 5/2 magnet valve non-
excited (exit A).
• Close the distribution blocks with an end-plug as soon as main pipe (B) is
completely clear of air and dirt.
• Stop the pump.
• Connect main pipe (B) to exit B and main pipe (A) to exit A.

Accelerated test
• Start an accelerated test by means of the test button on the pump or with the
GINA.
• Check the main pipe for leakage.
• Check if all the grease points are provided with grease.
• Terminate the accelerated test by switching off the ignition.

• Switch the machine back on.

• Operate the machine in all positions and check if all the parts of the Twin-
lubrication have enough tolerance and do not jam or scrape.
• Check the timer settings by means of the GINA (if available).
• Shut the machine down. Date of issue: October 2006

62 Testing of the system EF17256P00

Groeneveld Australia Pty. Ltd. Groeneveld Information Technology B.V.
18 - 20 Mc Dougall Road Stephensonweg 12, 4207 HB Gorinchem
P.O.Box 787 THE NETHERLANDS
Sunbury, Vic 3429, AUSTRALIA Tel.: +31 183 641400
Tel.: +61 397 4099943 Fax: +31 183 6416903
Fax: +61 397 4099665
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Industriezone Hogenakkerhoek P.O.Box 4509
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Tel.: +32 3 8979860 Tel.: +64 7 5720684
Fax: +32 3 8979861 Fax: +64 7 5724587

Groeneveld CPL Systems Canada Inc. Groeneveld Polska Sp. Z.o.o.

7065 Twiss Road R.R.#3. Ul. Ostrowska 476
LOP 1BO Campbellville, Ontario, CANADA 61 - 342 Poznan, POLAND
Tel: + 1 905 875 1017 Tel.: +48 61 8726207/08/09
Fax: + 1 905 875 2125 Fax: +48 61 8798166

Groeneveld Deutschland GMBH Groeneveld South Africa

Bullermanshof 2B Unit 65, Sunny Rock Park
47441 Moers-Hülsdonk, DEUTSCHLAND Sun Rock Close, Germiston
Tel.: +49 2841 793520 1401 SOUTH AFRICA
Fax: +49 2841 7935222 Tel.: +27 11 4503977
Fax.: +27 11 4503980
Groeneveld France
53, rue Antoine Condorcet Groeneveld Ibérica S.A.
38090 Vaulx Milieu, FRANCE Pol. Ind. Mercederias,
Tel.: +33 4 74999333 C/. Font de Sant Llorenç 36
Fax: +33 4 74999350 08720 Vilafranca del Penedès (Barcelona), SPAIN
Tel.: +34 93 8171822
Groeneveld France IT Fax: +34 93 8172061
53, rue Antoine Condorcet
38090 Vaulx Milieu, FRANCE Groeneveld Transport Efficiency U.K. Ltd.
Tel.: +33 4 74999333 The Greentec Centre
Fax: +33 4 74999350 Gelders Hall Road, Shepshed
Loughborough, Leicestershire, LE12 9NH
GINTEC UNITED KINGDOM
Active Safety Ltd., Tel.: +44 1509 600033
49, Hasharoshet 1st Fax: +44 1509 602000
Karmiel, 20101, ISRAËL
Tel.: +972 4 9882220 Groeneveld Transport Efficiency, Inc.
Fax: +972 4 9883179 1130 Industrial Parkway North
Brunswick, Ohio 44212, U.S.A.
Groeneveld L’Efficienza nel Trasporto Tel.: +1 330 2254949
S.r.l. (GENT) Toll free: +1 800 5867283
Via S. Pertini 1 Fax: +1 330 2255213
23893 Cassago Brianza (Lecco), ITALIA Mobile: +1 800 5867283
Tel.: +39 39 9272280
Fax: +39 39 9217036 Groeneveld Pacific West L.L.C.
1089 Valentine Avenue SE
Groeneveld Italia (GRIT) Pacific, WA 98047, U.S.A.
Via S. Pertini 1 Tel.: +1 253 8633700
23893 Cassago Brianza (Lecco), ITALIA Fax: +1 253 8633131
Tel.: +39 39 9215611 Mobile: +1 253 6061838
Fax: +39 39 9215635
Groeneveld Atlantic South, Inc.
Groeneveld Transport Efficiency B.V. 7820 Professional Place, suite #6
Postbus 777, 4200 AT Gorinchem Tampa, FL 333637, U.S.A.
THE NETHERLANDS Tel.: +1 883 983 1883
Tel.: +31 183 641400 Fax: +1 813 983 1873
Fax: +31 183 624993 Toll free: +1 877 977 7772
Groeneveld Transport Efficiency B.V., Stephensonweg 12, 4207 HB Gorinchem, Postbus 777, 4200 AT Gorinchem,
the Netherlands. Tel. +31 183 64 14 00, Fax +31 183 62 34 05, http:// www.groeneveld-groep.com