The document discusses turbochargers and superchargers which are forced aspiration systems that increase an engine's power to weight ratio by forcing additional air into the engine cylinder. A turbocharger uses exhaust gases to drive an air pump while a supercharger is driven directly by the crankshaft. Forced induction allows smaller engines to produce more power and improved fuel efficiency when needed.
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Diesel Mech
The document discusses turbochargers and superchargers which are forced aspiration systems that increase an engine's power to weight ratio by forcing additional air into the engine cylinder. A turbocharger uses exhaust gases to drive an air pump while a supercharger is driven directly by the crankshaft. Forced induction allows smaller engines to produce more power and improved fuel efficiency when needed.
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Turbochargers and superchargers
Methods of increasing engine power:
• Increasing the number of cylinders • Increasing piston displacement • Increasing engine speed Increasing the number of cylinders and piston displacement will make the engine very large and heavy which uses some of the produced power. Increasing the speed will cause vibration and increase engine wear. Therefore, to have an engine with less weight and high power output forced aspiration system (using turbochargers) is very important. • Engines are divided in to two according to their aspiration. 1.Normally-aspiration engines 2.Forced-aspiration engines (engines equipped with turbo or super chargers) Turbocharger is basically an air pump driven by the exhaust gas from the engine. Supercharger is driven by power from the crank shaft. Forced aspired (turbocharged/ supercharged) engines increase the power/ weight ratio of engines by forcing an additional amount of air or air-fuel mixture into the engine cylinder. This produces more combustion pressure and hence more engine power. • On many turbocharged engines, power output is boosted 30% or more (for example, a 100 horsepower engine could produce 130 horsepower with a turbocharger). • With turbocharger a smaller engine which has good fuel economy can produce high power when needed.
• The turbocharger is located between the air
cleaner and the carburettor. The turbocharger compresses only air and then forces it through the carburettor. • In some engines, it is installed between the carburettor and the intake manifold. All the air- fuel mixture from the carburettor is compressed by the turbocharger. Construction • The turbocharger consists of the turbine housing, compressor housing, centre housing, turbine wheel, compressor wheel, full floating bearings, waste gate valve, actuator, etc. Operating Phases of Turbocharger • The turbocharger has two operating phases, the atmospheric phase and the boost phase. • A turbocharged engine operates in the atmospheric phase most of the time. (does not add power during light-load cruising at normal highway speeds). • It usually provides boost only when acceleration or full power is required. • To limit boost pressure and prevent over boost, most turbochargers have actuator and waste gate valve. Waste gate valve operation Boost Pressure is Low (Normal) Boost Pressure is High Intercooler (or) Charge Air Cooler
• Air gets hot when it is compressed. This causes
the air to expand and become less dense. Heated air contains less oxygen to support combustion. • To cool the air and increase its density, most turbocharged engines have a charge air cooler or intercooler which is either of the air-cooled type or water-cooled type. This is a radiator like heat exchanger that cools the air after it has been pressurized. • At the same time, by lowering the temperature of the air-fuel mixture, knocking is suppressed, giving improved driveability and fuel economy.