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Safety Training for Powered Pallet Truck Operator

The document outlines safety training for powered pallet truck (PPT) operators, emphasizing the importance of operator safety and pre-operation inspections. It details the types of powered pallet trucks, their advantages, safe operating procedures, hazard identification, and the necessity of personal protective equipment (PPE). Additionally, it covers emergency procedures, maintenance reporting, and the controls of powered pallet trucks.

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malikmuhammeds
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252 views

Safety Training for Powered Pallet Truck Operator

The document outlines safety training for powered pallet truck (PPT) operators, emphasizing the importance of operator safety and pre-operation inspections. It details the types of powered pallet trucks, their advantages, safe operating procedures, hazard identification, and the necessity of personal protective equipment (PPE). Additionally, it covers emergency procedures, maintenance reporting, and the controls of powered pallet trucks.

Uploaded by

malikmuhammeds
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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SAFETY TRAINING FOR

POWERED PALLET TRUCK


OPERATOR
ABCL SAFETY CONSULTANTS
INTRODUCTION
 Briefly explain the purpose of the training and the importance of PPT
operator safety.
 Emphasize the role of operators in maintaining a safe work environment.
WHAT IS POWERED PALLET
TRUCK (PPT)
 Powered pallet trucks are equipped with an electric motor that provides the
necessary power to lift and propel the truck.
 They typically feature a set of forks that slide under the pallet, allowing for
easy lifting and transport.
 The forks are operated hydraulically, using a control handle or buttons
located on the handle of the pallet truck.
WHAT IS PALLET TRUCK
ADVANTAGES OF POWERED
PALLET TRUCKS
 Main advantages are,
 Increased Efficiency
 Ease of operation
 Load Capacity
 Ergonomics
 Safety features
 Versatality
DIFFERENT TYPES OF
PALLET TRUCKS
 Walkie Pallet Trucks
 Rider Pallet Trucks
 Straddle Pallet Trucks
 Counterbalanced Pallet Trucks
 Order Pickers
 All-Terrain Pallet Trucks
DIFFERENT TYPES OF
PALLET TRUCKS
BASICS OF PPT
 Provide an overview of the powered pallet truck, its components, and how
it operates.
 Explain the different types of pallet trucks and their specific uses.
DUTIES OF POWERED
PALLET TRUCK OPERATOR
 Pre operation inspection
 Load Handling
 Safe operation
 Communication and Collaboration
 Compliance with safety regulations
 Maintenance and reporting
 Training and professional development
PRE-OPERATION
INSPECTIONS
 Highlight the importance of pre-operational checks.
 Explain the key components to inspect, such as brakes, tires, forks,
controls, and warning devices.
 Demonstrate how to perform a thorough inspection and what to do in case
of any issues or abnormalities.
PRE OPERATIONAL
INSPECTION
 Visual Inspection:

 Inspect the overall condition of the pallet truck, looking for any visible
damage or defects.
 Check for signs of leaks, such as hydraulic fluid or battery acid.
 Ensure that all parts, including forks, wheels, and controls, are in good
working condition.
PRE OPERATIONAL
INSPECTION
 Fork Inspection:

 Examine the forks for cracks, bends, or other damage.


 Verify that the forks are properly positioned and securely attached to the
truck.
 Check for any debris or obstructions on the forks that could affect load
stability.
PRE OPERATIONAL
INSPECTION
 Controls and Instruments:

 Test all control functions, such as the lifting, lowering, and tilting
mechanisms, to ensure they operate smoothly.
 Check that the emergency stop button is functional and easily accessible.
 Verify that any gauges, displays, or indicators on the control panel are
functioning properly.
PRE OPERATIONAL
INSPECTION
 Battery and Charging:

 Inspect the battery for any signs of damage, corrosion, or leaks.


 Ensure that the battery is properly secured and the connections are tight.
 Check the battery charge level to ensure it is adequate for the planned
operation.
 Verify that the charging system is in good working condition, if applicable.
PRE OPERATIONAL
INSPECTION
 Tires and Wheels:

 Check the tires for any signs of wear, damage, or punctures.


 Ensure that the tires are properly inflated to the recommended pressure.
 Inspect the wheels for any loose or missing bolts.
PRE OPERATIONAL
INSPECTION
 Safety Features:

 Verify that all safety features are present and functional, including brakes,
horns, lights, and warning devices.
 Test the parking brake to ensure it engages and disengages properly.
 Check that the horn and lights are working correctly.
PRE OPERATIONAL
INSPECTION
 Documentation:

 Ensure that all necessary documentation, such as the operator's manual, is


present and easily accessible.
 Review any specific maintenance or inspection requirements provided by
the manufacturer.
SAFE OPERATING
PROCEDURES
 Explain the correct techniques for starting, stopping, and steering the PPT.
 Emphasize the importance of maintaining a clear line of sight and using
appropriate signals.
 Address safe load handling practices, including weight limits, load stability,
and securing the load.
 Highlight the importance of keeping hands and feet clear of moving parts.
SAFE OPERATING
PROCEDURE
 Personal Protective Equipment (PPE)
 Pre- operational Checks
 Load Capacity and Stability
 Starting and stopping
 Steering and maneuvering
 Pedestrian Awareness
 Travelling on inclines and ramps
 Communication
 Operator training and certification
HAZARD IDENTIFICATION
AND RISK MANAGEMENT
 Discuss common hazards associated with PPT operation, such as
pedestrians, narrow aisles, ramps, and uneven surfaces.
 Explain how to identify and address potential hazards in the workplace.
 Provide guidance on how to assess risks and make informed decisions to
mitigate them.
PERSONAL PROTECTIVE
EQUIPMENT (PPE)
 Explain the PPE requirements for PPT operators, such as safety shoes, high-
visibility vests, and gloves.
 Discuss the importance of wearing and maintaining PPE properly.
EMERGENCY PROCEDURES
 Provide clear instructions on what to do in case of an emergency, such as a
collision, tip-over, or equipment malfunction.
 Explain the location and use of emergency stops, fire extinguishers, and
emergency exits.
MAINTENANCE AND
REPORTING
 Stress the significance of reporting any equipment defects, malfunctions,
or incidents to supervisors.
 Discuss the importance of regular maintenance and the role of operators in
identifying potential issues.
CONTROLS OF POWERED
PALLET TRUCK
 Control Handle
 Lift or lower controls
 Drive controls
 Steering controls
 Emergency stop button
CONTROLS OF POWERED
PALLET TRUCKS
PARTS OF ELECTRIC PALLET

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