5.2.2.

6 RISK ASSESSMENT
Task / Process
Revision: 000
Assessed:
MAKE UP AND RUN CASING
Date: January 2021 Location: RIG G80
Operation: Assessment Team: TP, D, FM
HAZARD INITIAL RISK CONTROL MEASURES RESIDUAL RISK
Hazard Description List all Current and Planned Control Measures, taking into Account all
and Worst Case Loss Contributing and Escalating Factors

Likelihood

Likelihood
Risk Level

Risk Level
Consequences with Category/

Severity

Severity
no Prevention or
Activity Mitigation Measures in Population Current and Planned Prevention Current and Planned Mitigation
Steps Place Affected Measures to reduce Likelihood Measures to reduce Severity
Casing fill up - PTW not made - Personnel - Make PTW
tool at the - Use mud pump to fill up - Equipment - Don’t use mud pump to fill up casing - PPE
start of job in casing - Injury - Always use handles provided to handle single - PTW training
order to fill up - Wrong line connected joint - Crew to wear chin strips on their hard
casing to fill up line can result - Check swivel free movement. hat to prevent accident fall inside the
If no fill up tool in fatality - Latch single joint and lock the latch with split casing.
is available, a - Pinch point hazard pin - Tool box talk / Pre Job safety meeting

Catastrophic (-4)
Intolerable (-10)
low pressure

Acceptable (-4)
Improbably (1)
- Hand crushed in - Watch carefully the split pin as joint is being

Probable (5)

Serious (-2)
hose of 3” min between casing joints. picked up.
ID connected
the low
pressure line
with mixing
discharge line
Using mixing
pump with
bypass
opened on
mud tank
Remove - Pinch point hazard - Personnel - Holdback joint at v-door with the rope, wrap
thread - Hand crushed in - Equipment around back post. - Used proper hand gloves
protector & between casing joints - Body/ hand/ fingers must be cleared of the pin - Each time protector is sent down via v-
Intolerable (-10)

Acceptable (-4)
Floorman stab - Joint not hold back at v- and box. door, floor crew need to be informed in
Probable (5)

Serious (-2)

Serious (-2)
Unlikely (2)
the joint pin door with rope, can - Never stand between the new joint and the last order to clear landing space
into the last swing fast and hurt joint.
casing joint someone, can damage - Never block the view of driller, only dope apply
box the joint as well on pin, never apply on box.
Protector sent - Protector thrown on - Authority to stop unsafe job/ condition.
back to deck deck can injure man
Stabber - Stabber places fingers/ - Personnel - Stabber to check stabbing board before run in
guides the hand/ foot at wrong - Equipment casing. - Stabber must always use safety line
joint up position could cause and fall arrestor connected to mast.
Catastrophic (-4)

- Check function test of stabbing board.

Intolerable (-16)

Acceptable (-4)
straight from trap his fingers/ hand/ - Updated ERP available & drilled

Serious (-2)
Unlikely (2)
- Check if safety locks are working properly
Likely (4)

the stabbing foot. before use.

board - Stabber not connected - The stabbing board must be well cleared after
with fall protection setting the main slip.
system - Visual inspection of fall protection equipment
Backup tong - Floorman handle - Personnel - Floorman only move and set the tongue by the - Use proper hand gloves
is set on last backup tong incorrectly - Equipment handle.
joint & power - Fingers/ hands trapped

Undesirable (-9)
- Backup tong needs to be latched before the

Acceptable (-4)
Possible (3)

Serious (-2)
tong are

Unlikely (2)
between tongs/ jaws. power tong.

Major (-3)
fastened - Care must be taken not to get trapped
around the between/ under the two tongs.
new joint

The new joint - Floorman / Operator set - Equipment - Check with Rig Sup for the required torque. - Confirm torque/ pressure with Rig
screwed in power tong gauge - NPT - Torque to be adjusted at the beginning of the job Sup.
and made up incorrectly. with a backup tong rigged with a load cell and

Undesirable (-9)

Acceptable (-4)
to the correct - Joint over torqued, gauge to cross check the torque.

Possible (3)

Serious (-2)
Unlikely (2)
Major (-3)
torque with damaged thread, need
power tong to lay down joint.
- Joint under torque,
leaking when pressure
testing the casing later

Disconnect & - Incorrect operation of - Personnel - Floorman/ Operator must move and set the - Only experienced/ trained person to
set back power tong. power tong by the handle. operator power tong.
power & - Fingers/ hands trapped - Remove power tong first, secure away from

Undesirable (-9)

Acceptable (-4)
backup tongs between power tong and well center.

Possible (3)

Serious (-2)
Unlikely (2)
Major (-3)
casing or in jaws of power - If Floorman is to help power tong operator to
tong open the tong, then he needs to wait for the
- Power tong / securing GO ahead from Operator.
slings kick / jump strike - Only experienced/ trained person to operator
Floorman/ Operator pinch power tong.
point
Main - Stabber injured when - Personnel - Driller to follow Stabber instructions/ signals to - Certified first aiders/ Medic available
elevators are Driller lower the block. - Equipment lower elevator at the proper height. - Updated ERP available & drilled.
connected & - Incorrect handling/

Undesirable (-9)
- Only lift & set the slips by the handle.

Acceptable (-4)
Possible (3)

Serious (-2)
casing string

Unlikely (2)
operation of elevator/ - Have correct number of Floormen for the job.
Major (-3)

lifted & slip slips. - While using spider elevators & slips, use a tool
removed - Finger/ hand/ body to move the open and close liver.
trapped/ crushed by - SIPP training
slip/ elevator.

New joint is - Incorrect handling/ - Personnel - Only lift & set the slips by the handle palm up. - Updated ERP available & drilled.
run in hole & operation of elevator/ - Equipment - Correct number of Floormen for pulling &
casing slip is slips.
Undesirable (-9)

setting slips.

Acceptable (-4)
Possible (3)

Serious (-2)
set below the -

Unlikely (2)
Finger/ hand/ body - While using spider elevators & slips, use a tool
Major (-3)

box trapped/ crushed by to move the open and close liver.

slip/ elevator. Stabber
falls
Driller check - Lack of awareness of - Equipment - Alarm set at maximum sensitivity, D to check if
steel volume mud return, can result volume being recovered corresponding to
return and tick in losses, kick steel volume

Intolerable (-10)

Acceptable (-4)
Probable (5)

Serious (-2)

Serious (-2)
joints run as -

Unlikely (2)
Wrong amount of - Deck crew to also have a tally and check as
per tally casing joints run, hit well joints as they were picked up to the floor.
bottom, or cement
casing higher

NOTES: EQUIPMENT CHECKLIST: PPE CHECKLIST:

1) Torque gauges working/ calibrated. 1) Cement unit checklist. 1) Coveralls

2) Tong anchor lines square to anchor post 2) Gloves
3) When to change spider slips/ elevators/ circulating head/ 3) Safety Boots
swedge/ hose ready if needed. 4) Hard hat
4) Back off last box slightly for removal of casing head 5) Safety glasses
housing (only if first string). 6) Full body harness
5) Be accountable to do the job safely.