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0% found this document useful (0 votes)
325 views

Service: Manual

Uploaded by

Angela
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 28

SERVICE MANUAL

FOR ENGINEER

Steam Sterilizer
Model: LAC-6065SP, 6105SP

Copyright by DAIHAN LABTECH CO., LTD.

1
DAIHAN LABTECH
247-16, Gagok-Ri, Hwado-Eup, Namyangju-City, Kyonggi-Do, Korea T.+82-31-5939561, November 2011
F.+82-31-5939563

TROUBLE SHOOTING

Read these Instructions before use


Keep this ‘Service Manual’ in a safe convenient place for future reference. Read
in conjunction with the Operation Manual enclosed with products.
This manual includes servicing and maintenance information for LAC-6065SP
and LAC-6105SP Steam Sterilizers. It is prepared to be used by technicians
who were formerly trained by Daihan Labtech. This manual informs the
technicians about the operating principles, diagnosing and repairing methods
and spare part replacing.

If any problem determined which is not identified in this manual, please contact
to Labtech Technical sales Team(Servicing Team)

Daihan Labtech after sales Service Department


The Daihan Labtech After Sales Service Department is staffed and equipped to
provide advice and assistance during normal office hours. To avoid delays
when making enquiries, please quote the Model and Serial Number of your
Autoclave which is shown on the Serial Number sticker, the location of which is
shown 15page of this service manual.

For further information visit www.labtech.co.kr


All correspondence relating to the after sales service of Daihan Labtech to be
addressed to :

Korea Customers
247-16, Gagok-ri, Hwado-Eup, Namyangju-City, Kyonngi-Do, Korea.
Tel: +82-31-593-9561. Fax: +82-31-593-9563.

Overseas Customers
Contact your local distributor. In case of doubt contact Daihan Labtech.

For any question or information that you might need in reference to our
products, please feel free to contact us at any time you like.

Oversea Marketing: [email protected]


Domestic Sales: [email protected]
Technical Service: [email protected]
Singapore Branch: [email protected]
Indonesia Branch: [email protected]
India Branch: [email protected] / www.labtech.in
Canada Branch: [email protected] / www.daihanlabtech.com

2
TABLE OF CONTENTS

PARAGRAPH PAGE

1 INTRODUCTION ................................................... 5
1.1 General .................................................. 5
1.2 Product Feature ............................................ 7
1.3 Product Specification . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . 8
- LAC-6065SP ............................................. 8
- LAC-6105SP ............................................. 9

2 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1 General .................................................. 10
2.2 Name and configure of the front .............................. 11
2.3 Error Code Table ........................................... 14
2.4 Diagrams ................................................. 15

3 MAINTENANCE AND REPLACING PARTS ............................... 17


3.1 Trouble Shooting ........................................... 17
3.2 Spare Part Replacing ....................................... 18
3.2.1 Replace main PCB .................................. 18
3.2.2 Replace display PCB ................................. 18
3.2.3 Replace SSR board .................................. 18
3.2.4 Replace temperature sensor (for chamber) ............... 18
3.2.5 Replace temperature sensor (for jacket) ................. 19
3.2.6 Replace temperature sensor (for boiler) ................. 19
3.2.7 Replace OTP sensor (for reservoir) ...................... 19
3.2.8 Replace OTP sensor (for boiler) ........................ 19
3.2.9 Replace float switch (for reservoir) ...................... 20
3.2.10 Replace float switch (for boiler) ........................ 20
3.2.11 Replace limit switch ................................. 20
3.2.12 Replace solenoid valve ............................... 20
3.2.13 Replace heater ..................................... 21
3.2.14 Replace check valve ................................. 21
3.2.15 Replace needle valve ................................ 21
3.2.16 Replace safety valve ................................. 21
3.2.17 Replace trap ....................................... 21

3
TABLE OF CONTENTS

PARAGRAPH PAGE

3.2.18 Replace door gasket ................................. 22


3.2.19 Replace circuit breaker ............................... 22
3.2.20 Replace pressure gauge .............................. 22
3.2.21 Replace printer ..................................... 22
3.2.22 Replace water pump ................................ 22
3.2.23 Replace air filter .................................... 23
3.2.24 Replace power switch ................................ 23

4 PART LIST ............................................. 32


4.1 Spare Part List ............................................. 32
4.1.1 MODEL: LAC-6065/6105SP . . . . . . . . . . . . .. . . .. . . . . . . . . . . . 32

4
Chapter 1 - Introduction

Introduction
Chapter 1 ● GENERAL
● PRODUCT FEATURE
● PRODUCT SPECIFICATION

1.1 GENERAL

This Service Manual contains description, maintenance and replacing parts


information for the LAC-6065SP and LAC-6105SP model Autoclave units only.

This Autoclave is electrically operated steam sterilizer designed for sterilizing


Wrapped, Unwrapped, medical devices and Liquid. A Drying phase is included in all
mode(Wrapped, Unwrapped, B&D test) except the Liquid mode and also Drying
time can be changed as needed.

Pressure Gauge
for Chamber Printer

Pressure Gauge
Power Switch
for Jacket
Figure 1.1-1.
Front view of the Sterilizer.
LCD Display

Door Handle

Door

5
Chapter 1 - Introduction

This Autoclave has five sterilizing program and one test program and it is
automatically operated by selecting the desired cycle use the MODE button. Use
ENTER button, because Sterilization Temperature, Sterilization Time, Drying Time
can be changed, this Autoclave provides a various sterilization.
As mentioned above, a Drying phase is included in all mode(Wrapped, Unwrapped,
B&D test) except the Liquid mode and also Drying Time can be changed as needed.
The Liquid mode does not require a Drying phase due to the product feature.

WARNING

When replacing parts only use parts supplied by Labtech. If you randomly
replacing parts, the safety of the autoclave can be affected.

Service such as maintenance of the products must be performed by either Labtech


trained personnel or suitably trained engineers only, otherwise the warranty could
be infringed.

Keep the instructions for Use and this Service Manual readily accessible for
reference purposes prior to and during operation, cleaning and servicing of the
autoclave.

CAUTION

Water used in this unit can become contaminated over a period of time,
or following an aborted cycle, and should be treated as a potential risk of
infection.

NOTE: When sterilizing lubricated dental handpieces, the reservoir water should be
changed every week to prevent contamination of the door seal, and other rubber
components, used in the pressure system.

Labtech recommend filling the reservoir with “Distilled water” to maintain the
performance of sterilizers. This is low in dissolved solids and has a low microbial
count.

DO NOT USE TAP WATER, this is high in dissolved solids and can deposit lime scale,
block filters and cause damage to the pressure vessel.

6
Chapter 1 - Introduction

1.2 PRODUCT FEATURE

1.2.1 EASY OF USE For the convenience of the user, automatic water-supply system and drainage
system is installed and after sterilization, it can be used continuously without any
wait time.

1.2.2 Sliding DOOR As the UP & DOWN sliding door, manually opens and closes. User can check the
condition of door at the LCD display.

1.2.3 AUTOMATIC WATER As the automatic water supply system is built in, an amount of water provides into

SUPPLY chamber to supply constant water. It is economic, because of water saving system
inside.

1.2.4 SAFETY DEVICE - Pressure Safety Valve


If the pressure inside the chamber increases, then safety valve will be opened
automatically.
: When the steam pressure over 3kgf/cm2.

- Thermostat
If there is the problem with temperature inside the chamber, then thermostat will
block the operation of the heater automatically.

- Electronic Limiter
Prevent from over current by ELCB (Earth leakage circuit breaker).

- LCD display & Warning Buzzer

- Door Lock System


If pressure inside the chamber is found, then door is not opened.
: When the pressure over 0.2BAR(0.3kgf/cm2).

1.2.5 AUTOMATIC CONTROL All automatic control method by Dual 8Bit Processor, there is no mechanical set
point, as there are self-check and self-control, we increased the durability. If user
press START button after closing the door, Pre-heating > Pre-vacuum > Heating >
Sterilization > Ventilation > Dry > Completion, full automatic process.

7
Chapter 1 - Introduction

1.3 PRODUCT SPECIFICATION


(MODEL: LAC-6065SP)

1.3.1 GENERAL Chamber Capacity 63L


Type Double Jacketed Square
Material Stainless Steel 304
Boiler Capacity 11.5L
Type Built-in
Water Reservoir Capacity 10L
Circulation Temp. 40 ~ 45℃
Safety Device Safety Valve
Thermostat
Control 8-Bit Microprocessor
Vacuum Type Water Ejector
Printer Standard
Weight 250 kg

1.3.2 SPECIFICATIONS Autoclave Width 525mm


Height Loading 1255mm
Depth 725mm

Chamber Width 338mm


Height Loading 378mm
Depth 500mm

1.3.3 STERILIZATION DATA Temperature Range 110 ~ 135℃


Pressure Range 1.0 ~ 2.1kgf/㎠
Typical Cycle Unwrapped 1 & 2
Wrapped 1 & 2
Bowie-Dick Test
Liquid
Sterilization / Drying Range 4 ~ 30min / 0 ~ 60min

1.3.4 ELECTRICAL DATA Supply AC220V at 50/60Hz 1-Phase


Heater 5.5Kw

NOTE: Equipment to improve product quality specifications are subject to change without notice. Even though the
same model number, the parts and specifications about it may be different depending on the serial number. If you
want the exact specifications, please re-check throughout DAIHAN LABTECH.

8
Chapter 1 - Description

1.3 PRODUCT SPECIFICATION


(MODEL: LAC-6105SP)

1.3.1 GENERAL Chamber Capacity 90L


Type Double Jacketed Square
Material Stainless Steel
Boiler Capacity 11.5L
Type Built-in
Water Reservoir Capacity 10L
Circulation Temp. 40 ~ 45℃
Safety Device Safety Valve
Thermostat
Control 8-Bit Microprocessor
Vacuum Type Water Ejector
Printer Standard
Weight 280kg

1.3.2 SPECIFICATIONS Autoclave Width 525mm


Height Loading 1255mm
Depth 925mm

Chamber Width 338mm


Height Loading 378mm
Depth 705mm

1.3.3 STERIZATION DATA Temperature Range 110 ~ 135℃


Pressure Range 1.0 ~ 2.1kgf/㎠
Typical Cycle Unwrapped 1 & 2
Wrapped 1 & 2
Bowie-Dick Test
Liquid
Sterilization / Drying Range 4 ~ 30min / 0 ~ 60min

1.3.4 ELECTRICAL DATA Supply AC220V at 50/60Hz 1-Phase


Heater 5.5Kw

NOTE: Equipment to improve product quality specifications are subject to change without notice. Even though the
same model number, the parts and specifications about it may be different depending on the serial number. If you
want the exact specifications, please re-check throughout DAIHAN LABTECH.

9
Chapter 2 - Description

Description
2
Chapter
● GENERAL
● NAME AND CONFIGURATION OF THE FRONT
● NAME AND CONFIGURATION OF THE REAR
● ERROR CODE TABLE
● DIAGRAMS

2.1 GENERAL

In case of the product of SP model, because the Boiler (Steam Generator) is fitted
inside the Sterilizer, self-heating is possible. Sterilization cycle is different by
selected mode. Generally, the sterilization cycle consists of the pre-vacuum, heating,
sterilizing, exhaust, drying and cooling process.

Pre-Vacuum: Heating and vacuum process is repeated three times inside the
chamber. When it reaches a fixed pressure, it will proceed to the Heating phase
after stopping the operation of the vacuum pump.

Heating: The steam inside the gasket is put inside the chamber until the
temperature of the chamber reaches the set temperature. When it reaches the
set temperature, it will proceed to the Sterilizing phase.

Sterilizing: The chamber maintains a constant temperature and pressure during


the Sterilizing phase by the solenoid valves. If the sterilizing phase is over, it will
proceed to the Exhaust phase after opening the solenoid valve.

Exhaust: The steam inside the chamber is discharged out during the Exhaust
phase by the solenoid valve.

Drying: Through the air filter, clean air from outside is introduced into the
chamber. If the pressure falls until 0.09kgf/㎠, the vacuum pump is operated
and the steam of the chamber is discharged out. When it reaches a fixed
pressure, it will proceed to the Heating phase after stopping the operation of
the vacuum pump.

Cooling: Outside air is introduced into the chamber through 0.2um biological
filter. So, the temperature inside the chamber is cooled

End: When it reaches a fixed pressure, the cycle ends and completion message
is displayed on the display, an alarm sounds.

10
Chapter 2 - Description

2.2 NAME AND CONFIGURATION OF THE FRONT

DAIHAN LABTECH STEAM STERILIZERS are steam-jacketed sterilizers designed to


process a variety of loads using saturated steam under pressure and mechanical or
gravity air removal principles. The sterilizer is equipped with a fully-programmable
microcomputer control system capable of storing process cycles for sterilizing. The
control system monitors and automatically controls all cycle operations and
functions.

Figure 2.2-1.
The Front view of the Sterilizer.
This illustration shows the major
components of Front view.

2.2.1 POWER SWITCH Located at the side of the sterilizer on the main control display, this switch
disconnects power to the control. Under normal operation, this switch is left in the
ON position and green light is on at all times.
NOTE: Be sure that the power switch is in the “OFF” position before checking
the unit and replacing the parts.

11
Chapter 2 - Description

2.2.2 PRESSURE GAUGE Located on the front panel, this gauge registers the state of chamber, jacket.
* Chamber Pressure gauge: located on the left. Analog gauge registers steam
pressure in the sterilizer chamber.
* Jacket Pressure gauge: located on the center. Analog gauge registers steam
pressure in the sterilizer jacket.

2.2.3 DISPLAY BOARD Through this Display board, users determine the overall state of the sterilizer and
& FUNCTION BUTTON can select the function of the sterilizer.

Figure 2.1-2. 1 PRINT: Button to set the print output


Front view of Display Board & 2 MODE: Button to choose sterilization course
Function Button 3 START: Start button of sterilization cycle
4 STOP: Button to end the cycle or to open the automatic door
5 ENTER: Button of progress and creation in the user mode
6 DOWN: Button to reduce the time and temperature of sterilization
7 UP: Button to increase the time and temperature of sterilization
8 LCD MONITOR: Indication of situation, temperature, pressure and time of the
machine

12
Chapter 2 - Description

2.2.4 PRINTER Panel type and the printer records all cycle data on 58mm (2-1/5 inch) wide paper.
All printer functions operate automatically and it uses thermal transfer printer
method.

The following is an example of a typical in-cycle printout in the full print format.

● Operating Model
When sterilizer is placed in the operating mode, the generated printout
Operaing
Model lists the model of the sterilizer.

Date & ● Date & Time


Time
When a cycle is started, the generated printout lists time(h/mm/ss) and
date(yy/mm/dd) the cycle was started.
Operaing
Mode ● Operating Mode
The generated printout lists the sterilizer type, sterilizing temperature(℃),
sterilizing time(mm) and drying time(mm). The autoclave has six sterilizing
programs and is included the Unwrapped 1&2, Wrapped 1&2, Bowie-Dick
Test, Liquid.

● In-Cycle Performance
In-Cycle During a cycle, the generated printout lists the current time, chamber
Performance
pressure and chamber temperature at each transition point. In-Cycle
Performance data is always not same and may be changed according to
the selected mode, installed place of sterilizer and ambient temperature.

● End-of-Cycle Performance Summary


At the end of a cycle, the generated printout lists number of cycles run
that day, the maximum and minimum chamber temperatures reached
during the sterilize phase, processing times for key phases, the total cycle
time and error code number.
End-of-Cycle
Performance
Summary

Figure 2.2-3.
Sample In-cycle Printout

13
Chapter 2 - Description

2.2.5 SHELF The sterilized object can be put up shelves. The material is Stainless Steel 304 and
is equipped with two.

2.2.6 DOOR The sterilizer door is sliding type. User can easily open and close the door by
Counter balance mechanism. Pressing the “START” button in order to operate, the
door will be locked automatically and the door is not opened by door locking
system, during the cycle.

2.3 ERROR CODE TABLE

When to CHECK
ERR
Contents Incipient Pre-
NO. Heating sterilization ventilating Drying
stage vacuum

1 Door doesn’t close completely O O O O O

2 Malfunction of temperature sensor1 O O O O O

3 Malfunction of temperature sensor2 O O O O O

4 Malfunction of pressure sensor O O O O O

5 Insufficient water in reserve tank O O O O O O

6 Malfunction of temperature sensor3 O O O O O


Temperature doesn’t rise to its set value
7 O
within 60minutes
Temperature not retained with the
8 O
standard temp
9 Over heating of boiler 160C O O O O O O
When keep out the± 0.5[BAR]
10 O
In the process sterilization
When vacuum value keep out the
11 O
±10% than pre-vacuum.
When not cycling,
12 O
detect pressure of chamber
When not cycling
13 O
Detect pressure of chamber
14 Insufficient in boiler O O O O O O
Table 2.5-1 ERROR CODE TABLE

14
Chapter 2 - Description

2.4 Diagram

Figure 2.6-1 PIPE OF DIAGRAM

15
Chapter 2 - Description

Figure 2.6-2 CIRCUIT OF DIAGRAM

16
Chapter 3 – Maintenance and Replacing Parts

Maintain and
Chapter 3 Replacing Parts
● TROUBLE SHOOTING
● SPARE PART REPLACING

3.1 TROUBLE SHOOTING

Symptom Possible Cause Remedy / Solution


1 When the door a “OPEN” shown on LCD a Push “CLOSE” Button
doesn’t open or close to close the door
b “LOCK” shown on LCD by closing b Open the door completely,
the door and re-close and check LCD
whether “LOCK” is displayed

2 Stop to operate suddenly a To open the door difficult a Push “STOP” button or
during cycle try to turn off/on
b Power failure b Try to turn off/on
c Error displayed c Push “STOP” button or
try to turn off/on

3 Trouble to open the door a Any interruption of cycle a Wait until the “FAIL” is shown on
display. After exhausting of
pressure in chamber,
the door can be opened

4 Water level is displayed leer a Check whether the water supply is


in spite of water connection cut off

5 Steam leakage a Any foreign substance a Clean up the surface of gasket


on the door on the surface of gasket with wet textile product
b Unsuitable closed door b Open the door completely,
and re-close

6 Crackling sound a When the solenoid-valve works,


during operation that can make a noise like
“Crackling”

7 Control panel doesn’t push a Try to turn off/on


after Error

17
Chapter 3 – Maintenance and Replacing Parts

3.2 SPARE PART REPLACING

3.2.1 Replace main PCB a. Unplug the unit.


b. Disconnect all cable terminals which are connected to main PCB.
c. Disconnect the main PCB – display PCB connection cable from the main PCB.
d. Remove the fixing screw of the main PCB and take the main PCB out.
e. Place the new main PCB and make all electrical connections according to the
electrical circuit diagram.
f. Connect the display PCB connection cables to the new main PCB.

3.2.2 Replace display PCB a. Unplug the unit.


b. Disconnect the main PCB – display PCB connection cable from the main PCB.
c. Remove the fixing screw of the display PCB and take the display PCB out.
d. Place the new display PCB on the panel sheet.
e. Re-connect the main PCB – display PCB cable.

3.2.3 Replace SSR board a. Unplug the unit.


b. Disconnect all cable terminals which are connected to SSR board.
c. Remove the fixing screw of the SSR board and take the SSR board out.
d. Place the new SSR board and make all electrical connections according to the
electrical circuit diagram.

3.2.4 Replace temperature a. Unplug the unit.

sensor (for chamber) b. Disconnect the temperature sensor – main PCB connection cable from the main
PCB.
c. Remove the connection adaptor on the temperature sensor.
d. Mount the new temperature sensor.
e. Make the electrical connections.

18
Chapter 3 – Maintenance and Replacing Parts

3.2.5 Replace Temperature a. Unplug the unit.

sensor (for jacket) b. Disconnect the temperature sensor – main PCB connection cable from the main
PCB.
c. Remove the connection adaptor on the temperature sensor.
d. Mount the new temperature sensor.
e. Make the electrical connections.

3.2.6 Replace temperature a. Unplug the unit.

sensor (for boiler) b. Disconnect the temperature sensor – main PCB connection cable from the main
PCB.
c. Remove the connection adaptor on the temperature sensor.
d. Mount the new temperature sensor.
e. Make the electrical connections.

3.2.7 Replace OTP sensor a. Unplug the unit

(for reservoir) b. Disconnect the cables which are connected to the OTP sensor terminals.
c. Remove the fixing screw of the OTP sensor and take the OTP sensor out.
d. Mount the new OTP sensor and set the temperature to 45℃
e. Make the electrical connections.

3.2.8 Replace OTP sensor a. Unplug the unit

(for boiler) b. Disconnect the cables which are connected to the OTP sensor terminals.
c. Remove the fixing screw of the OTP sensor and take the OTP sensor out.
d. Mount the new OTP sensor and set the temperature to 160℃
e. Make the electrical connections.

19
Chapter 3 – Maintenance and Replacing Parts

3.2.9 Replace float switch a. Disconnect the cable which is connected to the main PCB.

(for reservoir) b. Remove the float switch mounting screw form top of the reservoir.
c. Mount the new float switch after taping the Teflon tape.
d. Make the electrical connections.

3.2.10 Replace float switch a. Disconnect the cable which is connected to the main PCB.
(for boiler) b. Remove the float switch mounting screw form top of the boiler.
c. Mount the new float switch after taping the Teflon tape.
d. Make the electrical connections.

3.2.11 Replace limit switch a. Disconnect the cable which is connected to the main PCB.
b. Remove the limit switch mounting screw.
c. Mount and screw the new limit switch.
d. Make the electrical connections.

3.2.12 Replace solenoid valve a. Remove the connection adaptors on the solenoid valve inlet and outlet.
b. Take the solenoid valve out.
c. Connect the connection adaptors to the solenoid valve inlet and outlet.
d. Mount the new solenoid valve and make the pipe connection carefully.
e. Make sure that the solenoid valve is mounted vertically.

* The kind of the solenoid valve can be changed


without notice for quality improvement.

20
Chapter 3 – Maintenance and Replacing Parts

3.2.13 Replace heater a. Unplug the unit.


b. Remove the protected cap and disconnect the heater cable.
c. Remove the fixing screw of the heater and take the heater out.
d. Mount and screw the new heater carefully.
e. Make the electrical connections and cover the protected cap

3.2.14 Replace check valve a. Remove the connection adaptors on the check valve inlet and outlet.
b. Take the check valve out.
c. Connect the connection adaptors to the check valve inlet and outlet.
d. Mount the new check valve and make the pipe connection carefully.

3.2.15 Replace needle valve a. Remove the connection adaptors on the needle valve inlet and outlet.
b. Take the needle valve out.
c. Connect the connection adaptors to the check valve inlet and outlet.
d. Mount the new needle valve and make the pipe connection carefully.

3.2.16 Replace safety valve a. Check the temperature of boiler. Do not work when the temperature is high.
b. Remove the safety valve
c. Mount the new safety valve carefully after taping the Teflon tape.
d. Make sure that the safety valve is mounted vertically.

3.2.17 Replace trap a. Remove the nut (red circle) and Union (pipe connecting socket).
b. Remove the connection adaptors on the trap inlet and outlet.
c. Take the trap out.
d. Connect the connection adaptors to the new trap inlet and outlet.
e. Mount the new trap and make the pipe connection carefully.
f. Make sure that the trap is mounted vertically.

21
Chapter 3 – Maintenance and Replacing Parts

3.2.18 Replace door gasket a. Open the door.


b. Remove the door gasket and clean the surface of the gasket place.
c. Check the gasket hole (red circle) which is connected to the jacket.
d. Check the hole that exists in the door gasket.
e. Mount the new door gasket after spacing it about 70mm from gasket hole.
f. In other words, the hole of the door gasket and gasket hole should have a gap
about 70mm.

3.2.19 Replace circuit breaker a. Unplug the unit.


b. Disconnect the cables which are connected to the circuit breaker terminals.
c. Remove the fixing screw of the circuit breaker and take the circuit breaker out.
d. Mount and screw the new circuit breaker.
e. Connect the electrical connection cables carefully.

3.2.20 Replace pressure gauge a. Unplug the unit.


b. Remove the nut which is connected to the copper pipe.
c. Remove the fixing screw of the pressure gauge and take the pressure gauge out.
d. Mount and screw the new pressure gauge.
e. Make the copper pipe connections carefully.

3.2.21 Replace printer a. Unplug the unit.


b. Remove the cables which are connected to the printer terminals.
c. Open the front cover of printer and remove the printer paper.
d. Remove the fixing screw of the printer and take the printer out.
e. Mount and screw the new printer.
f. Put the printer paper and connect the cables to the printer.

3.2.22 Replace water pump a. Unplug the unit


b. Disconnect the cables which are connected to the pump terminals after opening
the cap.
c. Remove the connection adaptors on the water pump inlet and outlet.
d. Remove the fixing screw of the water pump and take the water pump out.
e. Connect the connection adaptors to the new water pump inlet and outlet.
f. Mount and screw the new water pump.

22
Chapter 3 – Maintenance and Replacing Parts

3.2.23 Replace air filter a. Remove the cable tie which is fixed the silicone hose.
b. Take the air filter out.
c. Place the new air filter to the direction of fit.
d. Fix the connections of silicone hose and air filter by using cable tie.

3.2.24 Replace power switch a. Unplug the unit.


b. Disconnect the cables which are connected to the power switch terminals.
c. Take the power switch out.
d. Mount the new power switch.
e. Connect the electrical connection cables to the power switch.

23
Chapter 4 – Illustrated Part List

Part List
Chapter 4
4.1 SPARE PART LIST

4.2.1 MODEL: LAC-6065SP

No. PART NAME SPECIFICATION Unit Qty

6X05.P01 CONTROLLER LAC-6105SP Type EA 1


6X05.P02 SSR BOARD For Large Steam Sterilizer EA 1
6X05.P03 RELAY BOARD EA 1
6X05.P04 SMPS 1 WYSP-30D0512B 5V(3A), 12V(1.2A) EA 1
6X05.P05 SMPS 2 WYSP-75S12B, 12V(6.3A) EA 1
6X05.P06 OTP-SENSOR 1 TS-320S, 2M, 250V, 16A EA 1
6X05.P07 OTP-SENSOR 2 TS-50S, 1M, 250V, 16A EA 1
6X05.P08 SSR 1 WYLG1C10Z40-10A EA 1
6X05.P09 SSR 2 WYLG1C40Z40-40A EA 1
6X05.P10 CIRCUIT BREAKER HEB233-CM 15A EA 1
6X05.P11 TEMP. SENSOR 1 PT1/4 X Ø4.8 X 150L X 2WIRE X 3M EA 1
6X05.P12 TEMP. SENSOR 1 PT1/4 X Ø4.8 X 30LX 2WIRE X 3M EA 1
6X05.P13 TEMP. SENSOR 1 PT1/4 X Ø4.8 X 50L X 2WIRE X 3M EA 1
6X05.P14 WATER PUMP PWN-351M, 220V, 50/60hz EA 1
6X05.P15 HEATER 5.5Kw 220V, 1P EA 1
6X05.P16 FLOAT SWITCH 1” X 185L EA 2
6X05.P17 FRONT WIPER MOTOR MATIZ DC12V, 5.3A EA 1
6X05.P18 MAGNETIC CONTACTOR 1 GMC40P2 EA 1
6X05.P19 MAGNETIC CONTACTOR 2 GMC20P2 EA 1
6X05.P20 FAN UF92B23 EA 2
6X05.P21 STEAM TRAP BPT13UA EA 2
6X05.P22 SOLENOID VALVE 1 7V, NC, PT3/8 EA 3
6X05.P23 SOLENOID VALVE 2 7V, NC, PT3/8 EA 1
6X05.P24 SOLENOID VALVE 3 5V, NC, PT3/8 EA 2
6X05.P25 RELIEF VALVE SWP-01 15A PRESSURE 3.1~5KG EA 1
6X05.P26 SAFETY RELEASE VALVE V63-MF-8R-L-CE EA 2
6X05.P27 WATER EJECTOR ASS’Y(1,2,3) – SMALL SIZE EA 1
6X05.P28 PRESSURE GAUGE Ø60, (LOW, HIGH PRESSURE STYLE) EA 2
6X05.P29 CONDENSOR 2R X 7S X 130L EA 1

24
Chapter 5 – Reference

Reference
Chapter 5
5.1 STERILIZATION GRAPH

Unwrapped 1 & 2 Mode: This cycle is a method for sterilizing unwrapped patient-
care items for immediate use and includes a drying phase. After the sterilization
cycle, if there is a lot of moisture in materials, please extend the drying time. This is
divided into Unwrapped 1 & 2 by the sterilization temperature, but can be modified
arbitrarily depending on the needs of user. Because modified information is
recorded in sterilizer, modified value will be applied when re-cycle progression.

Figure 5.1-1. Unwrapped 1


Mode

25
Chapter 5 – Reference

Figure 5.1-2. Unwrapped 2


Mode

Wrapped 1 & 2 Mode: This cycle is a method for sterilizing wrapped items or
porous item and includes a pre-vacuum & post-vacuum. After the sterilization cycle,
if there is a lot of moisture in materials, please extend the drying time. This is
divided into Unwrapped 1 & 2 by the sterilization temperature, but can be modified
arbitrarily depending on the needs of user. Because modified information is
recorded in sterilizer, modified value will be applied when re-cycle progression.

Figure 5.1-4. Wrapped 1 Mode

26
Chapter 5 – Reference

Figure 5.1-5. Wrapped 2 Mode

Liquid Mode: There is no pre & post vacuum. Gradually, steam inside the
chamber is discharged step-by-step in exhaust phase. This is to prevent the
solution overflowing.

Figure 5.1-6. Liquid Mode

27
Chapter 5 – Reference

Bowie-Dick Test: This test detects air leaks, inadequate air removal and steam
penetration for vacuum-assisted steam sterilizers.

Figure 5.1-7. Bowie-Dick Test

28

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