Service: Manual
Service: Manual
FOR ENGINEER
Steam Sterilizer
Model: LAC-6065SP, 6105SP
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DAIHAN LABTECH
247-16, Gagok-Ri, Hwado-Eup, Namyangju-City, Kyonggi-Do, Korea T.+82-31-5939561, November 2011
F.+82-31-5939563
TROUBLE SHOOTING
If any problem determined which is not identified in this manual, please contact
to Labtech Technical sales Team(Servicing Team)
Korea Customers
247-16, Gagok-ri, Hwado-Eup, Namyangju-City, Kyonngi-Do, Korea.
Tel: +82-31-593-9561. Fax: +82-31-593-9563.
Overseas Customers
Contact your local distributor. In case of doubt contact Daihan Labtech.
For any question or information that you might need in reference to our
products, please feel free to contact us at any time you like.
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TABLE OF CONTENTS
PARAGRAPH PAGE
1 INTRODUCTION ................................................... 5
1.1 General .................................................. 5
1.2 Product Feature ............................................ 7
1.3 Product Specification . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . 8
- LAC-6065SP ............................................. 8
- LAC-6105SP ............................................. 9
2 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1 General .................................................. 10
2.2 Name and configure of the front .............................. 11
2.3 Error Code Table ........................................... 14
2.4 Diagrams ................................................. 15
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TABLE OF CONTENTS
PARAGRAPH PAGE
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Chapter 1 - Introduction
Introduction
Chapter 1 ● GENERAL
● PRODUCT FEATURE
● PRODUCT SPECIFICATION
1.1 GENERAL
Pressure Gauge
for Chamber Printer
Pressure Gauge
Power Switch
for Jacket
Figure 1.1-1.
Front view of the Sterilizer.
LCD Display
Door Handle
Door
5
Chapter 1 - Introduction
This Autoclave has five sterilizing program and one test program and it is
automatically operated by selecting the desired cycle use the MODE button. Use
ENTER button, because Sterilization Temperature, Sterilization Time, Drying Time
can be changed, this Autoclave provides a various sterilization.
As mentioned above, a Drying phase is included in all mode(Wrapped, Unwrapped,
B&D test) except the Liquid mode and also Drying Time can be changed as needed.
The Liquid mode does not require a Drying phase due to the product feature.
WARNING
When replacing parts only use parts supplied by Labtech. If you randomly
replacing parts, the safety of the autoclave can be affected.
Keep the instructions for Use and this Service Manual readily accessible for
reference purposes prior to and during operation, cleaning and servicing of the
autoclave.
CAUTION
Water used in this unit can become contaminated over a period of time,
or following an aborted cycle, and should be treated as a potential risk of
infection.
NOTE: When sterilizing lubricated dental handpieces, the reservoir water should be
changed every week to prevent contamination of the door seal, and other rubber
components, used in the pressure system.
Labtech recommend filling the reservoir with “Distilled water” to maintain the
performance of sterilizers. This is low in dissolved solids and has a low microbial
count.
DO NOT USE TAP WATER, this is high in dissolved solids and can deposit lime scale,
block filters and cause damage to the pressure vessel.
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Chapter 1 - Introduction
1.2.1 EASY OF USE For the convenience of the user, automatic water-supply system and drainage
system is installed and after sterilization, it can be used continuously without any
wait time.
1.2.2 Sliding DOOR As the UP & DOWN sliding door, manually opens and closes. User can check the
condition of door at the LCD display.
1.2.3 AUTOMATIC WATER As the automatic water supply system is built in, an amount of water provides into
SUPPLY chamber to supply constant water. It is economic, because of water saving system
inside.
- Thermostat
If there is the problem with temperature inside the chamber, then thermostat will
block the operation of the heater automatically.
- Electronic Limiter
Prevent from over current by ELCB (Earth leakage circuit breaker).
1.2.5 AUTOMATIC CONTROL All automatic control method by Dual 8Bit Processor, there is no mechanical set
point, as there are self-check and self-control, we increased the durability. If user
press START button after closing the door, Pre-heating > Pre-vacuum > Heating >
Sterilization > Ventilation > Dry > Completion, full automatic process.
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Chapter 1 - Introduction
NOTE: Equipment to improve product quality specifications are subject to change without notice. Even though the
same model number, the parts and specifications about it may be different depending on the serial number. If you
want the exact specifications, please re-check throughout DAIHAN LABTECH.
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Chapter 1 - Description
NOTE: Equipment to improve product quality specifications are subject to change without notice. Even though the
same model number, the parts and specifications about it may be different depending on the serial number. If you
want the exact specifications, please re-check throughout DAIHAN LABTECH.
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Chapter 2 - Description
Description
2
Chapter
● GENERAL
● NAME AND CONFIGURATION OF THE FRONT
● NAME AND CONFIGURATION OF THE REAR
● ERROR CODE TABLE
● DIAGRAMS
2.1 GENERAL
In case of the product of SP model, because the Boiler (Steam Generator) is fitted
inside the Sterilizer, self-heating is possible. Sterilization cycle is different by
selected mode. Generally, the sterilization cycle consists of the pre-vacuum, heating,
sterilizing, exhaust, drying and cooling process.
Pre-Vacuum: Heating and vacuum process is repeated three times inside the
chamber. When it reaches a fixed pressure, it will proceed to the Heating phase
after stopping the operation of the vacuum pump.
Heating: The steam inside the gasket is put inside the chamber until the
temperature of the chamber reaches the set temperature. When it reaches the
set temperature, it will proceed to the Sterilizing phase.
Exhaust: The steam inside the chamber is discharged out during the Exhaust
phase by the solenoid valve.
Drying: Through the air filter, clean air from outside is introduced into the
chamber. If the pressure falls until 0.09kgf/㎠, the vacuum pump is operated
and the steam of the chamber is discharged out. When it reaches a fixed
pressure, it will proceed to the Heating phase after stopping the operation of
the vacuum pump.
Cooling: Outside air is introduced into the chamber through 0.2um biological
filter. So, the temperature inside the chamber is cooled
End: When it reaches a fixed pressure, the cycle ends and completion message
is displayed on the display, an alarm sounds.
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Chapter 2 - Description
Figure 2.2-1.
The Front view of the Sterilizer.
This illustration shows the major
components of Front view.
2.2.1 POWER SWITCH Located at the side of the sterilizer on the main control display, this switch
disconnects power to the control. Under normal operation, this switch is left in the
ON position and green light is on at all times.
NOTE: Be sure that the power switch is in the “OFF” position before checking
the unit and replacing the parts.
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Chapter 2 - Description
2.2.2 PRESSURE GAUGE Located on the front panel, this gauge registers the state of chamber, jacket.
* Chamber Pressure gauge: located on the left. Analog gauge registers steam
pressure in the sterilizer chamber.
* Jacket Pressure gauge: located on the center. Analog gauge registers steam
pressure in the sterilizer jacket.
2.2.3 DISPLAY BOARD Through this Display board, users determine the overall state of the sterilizer and
& FUNCTION BUTTON can select the function of the sterilizer.
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Chapter 2 - Description
2.2.4 PRINTER Panel type and the printer records all cycle data on 58mm (2-1/5 inch) wide paper.
All printer functions operate automatically and it uses thermal transfer printer
method.
The following is an example of a typical in-cycle printout in the full print format.
● Operating Model
When sterilizer is placed in the operating mode, the generated printout
Operaing
Model lists the model of the sterilizer.
● In-Cycle Performance
In-Cycle During a cycle, the generated printout lists the current time, chamber
Performance
pressure and chamber temperature at each transition point. In-Cycle
Performance data is always not same and may be changed according to
the selected mode, installed place of sterilizer and ambient temperature.
Figure 2.2-3.
Sample In-cycle Printout
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Chapter 2 - Description
2.2.5 SHELF The sterilized object can be put up shelves. The material is Stainless Steel 304 and
is equipped with two.
2.2.6 DOOR The sterilizer door is sliding type. User can easily open and close the door by
Counter balance mechanism. Pressing the “START” button in order to operate, the
door will be locked automatically and the door is not opened by door locking
system, during the cycle.
When to CHECK
ERR
Contents Incipient Pre-
NO. Heating sterilization ventilating Drying
stage vacuum
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Chapter 2 - Description
2.4 Diagram
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Chapter 2 - Description
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Chapter 3 – Maintenance and Replacing Parts
Maintain and
Chapter 3 Replacing Parts
● TROUBLE SHOOTING
● SPARE PART REPLACING
2 Stop to operate suddenly a To open the door difficult a Push “STOP” button or
during cycle try to turn off/on
b Power failure b Try to turn off/on
c Error displayed c Push “STOP” button or
try to turn off/on
3 Trouble to open the door a Any interruption of cycle a Wait until the “FAIL” is shown on
display. After exhausting of
pressure in chamber,
the door can be opened
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Chapter 3 – Maintenance and Replacing Parts
sensor (for chamber) b. Disconnect the temperature sensor – main PCB connection cable from the main
PCB.
c. Remove the connection adaptor on the temperature sensor.
d. Mount the new temperature sensor.
e. Make the electrical connections.
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Chapter 3 – Maintenance and Replacing Parts
sensor (for jacket) b. Disconnect the temperature sensor – main PCB connection cable from the main
PCB.
c. Remove the connection adaptor on the temperature sensor.
d. Mount the new temperature sensor.
e. Make the electrical connections.
sensor (for boiler) b. Disconnect the temperature sensor – main PCB connection cable from the main
PCB.
c. Remove the connection adaptor on the temperature sensor.
d. Mount the new temperature sensor.
e. Make the electrical connections.
(for reservoir) b. Disconnect the cables which are connected to the OTP sensor terminals.
c. Remove the fixing screw of the OTP sensor and take the OTP sensor out.
d. Mount the new OTP sensor and set the temperature to 45℃
e. Make the electrical connections.
(for boiler) b. Disconnect the cables which are connected to the OTP sensor terminals.
c. Remove the fixing screw of the OTP sensor and take the OTP sensor out.
d. Mount the new OTP sensor and set the temperature to 160℃
e. Make the electrical connections.
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Chapter 3 – Maintenance and Replacing Parts
3.2.9 Replace float switch a. Disconnect the cable which is connected to the main PCB.
(for reservoir) b. Remove the float switch mounting screw form top of the reservoir.
c. Mount the new float switch after taping the Teflon tape.
d. Make the electrical connections.
3.2.10 Replace float switch a. Disconnect the cable which is connected to the main PCB.
(for boiler) b. Remove the float switch mounting screw form top of the boiler.
c. Mount the new float switch after taping the Teflon tape.
d. Make the electrical connections.
3.2.11 Replace limit switch a. Disconnect the cable which is connected to the main PCB.
b. Remove the limit switch mounting screw.
c. Mount and screw the new limit switch.
d. Make the electrical connections.
3.2.12 Replace solenoid valve a. Remove the connection adaptors on the solenoid valve inlet and outlet.
b. Take the solenoid valve out.
c. Connect the connection adaptors to the solenoid valve inlet and outlet.
d. Mount the new solenoid valve and make the pipe connection carefully.
e. Make sure that the solenoid valve is mounted vertically.
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Chapter 3 – Maintenance and Replacing Parts
3.2.14 Replace check valve a. Remove the connection adaptors on the check valve inlet and outlet.
b. Take the check valve out.
c. Connect the connection adaptors to the check valve inlet and outlet.
d. Mount the new check valve and make the pipe connection carefully.
3.2.15 Replace needle valve a. Remove the connection adaptors on the needle valve inlet and outlet.
b. Take the needle valve out.
c. Connect the connection adaptors to the check valve inlet and outlet.
d. Mount the new needle valve and make the pipe connection carefully.
3.2.16 Replace safety valve a. Check the temperature of boiler. Do not work when the temperature is high.
b. Remove the safety valve
c. Mount the new safety valve carefully after taping the Teflon tape.
d. Make sure that the safety valve is mounted vertically.
3.2.17 Replace trap a. Remove the nut (red circle) and Union (pipe connecting socket).
b. Remove the connection adaptors on the trap inlet and outlet.
c. Take the trap out.
d. Connect the connection adaptors to the new trap inlet and outlet.
e. Mount the new trap and make the pipe connection carefully.
f. Make sure that the trap is mounted vertically.
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Chapter 3 – Maintenance and Replacing Parts
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Chapter 3 – Maintenance and Replacing Parts
3.2.23 Replace air filter a. Remove the cable tie which is fixed the silicone hose.
b. Take the air filter out.
c. Place the new air filter to the direction of fit.
d. Fix the connections of silicone hose and air filter by using cable tie.
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Chapter 4 – Illustrated Part List
Part List
Chapter 4
4.1 SPARE PART LIST
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Chapter 5 – Reference
Reference
Chapter 5
5.1 STERILIZATION GRAPH
Unwrapped 1 & 2 Mode: This cycle is a method for sterilizing unwrapped patient-
care items for immediate use and includes a drying phase. After the sterilization
cycle, if there is a lot of moisture in materials, please extend the drying time. This is
divided into Unwrapped 1 & 2 by the sterilization temperature, but can be modified
arbitrarily depending on the needs of user. Because modified information is
recorded in sterilizer, modified value will be applied when re-cycle progression.
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Chapter 5 – Reference
Wrapped 1 & 2 Mode: This cycle is a method for sterilizing wrapped items or
porous item and includes a pre-vacuum & post-vacuum. After the sterilization cycle,
if there is a lot of moisture in materials, please extend the drying time. This is
divided into Unwrapped 1 & 2 by the sterilization temperature, but can be modified
arbitrarily depending on the needs of user. Because modified information is
recorded in sterilizer, modified value will be applied when re-cycle progression.
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Chapter 5 – Reference
Liquid Mode: There is no pre & post vacuum. Gradually, steam inside the
chamber is discharged step-by-step in exhaust phase. This is to prevent the
solution overflowing.
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Chapter 5 – Reference
Bowie-Dick Test: This test detects air leaks, inadequate air removal and steam
penetration for vacuum-assisted steam sterilizers.
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