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System Relief and Power Boost Valve Test and Adjustment

This document provides instructions for testing and adjusting the system relief and power boost valve on an excavator. It lists specifications and required equipment. The process involves heating the hydraulic oil, running the machine at specifications, recording initial pressure readings, and adjusting the relief and boost valves using specific nuts and plugs until pressures are within specified ranges.

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Lupin Gonzalez
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29 views

System Relief and Power Boost Valve Test and Adjustment

This document provides instructions for testing and adjusting the system relief and power boost valve on an excavator. It lists specifications and required equipment. The process involves heating the hydraulic oil, running the machine at specifications, recording initial pressure readings, and adjusting the relief and boost valves using specific nuts and plugs until pressures are within specified ranges.

Uploaded by

Lupin Gonzalez
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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TM1930 - 200CLC, 230CLC, and 270CLC Excavator


System Relief and Power Boost Valve Test and Adjustment

System Relief and Power Boost Valve Test and Adjustment

-: Specifications

SPECIFICATIONS
System Relief and Power Boost Valve
Hydraulic Oil Temperature 45—55°C
110—130°F
Engine RPM Dial Position Fast Idle
Work Mode Switch Position Dig Mode
Power Mode Switch Position HP (High Power) Mode
Auto Idle/Acceleration Switch Position Off
System Relief Valve Pressure 33 800—36 300 kPa
338—363 bar
4900—5265 psi
Power Boost Valve Pressure 35 300—38 300 kPa
353—383 bar
5120—5555 psi
Second Adjusting Plug Pressure Change 7100 kPa approximate per 1/4 turn
71 bar approximate per 1/4 turn
1030 psi approximate per 1/4 turn
32 mm Nut Torque 83 N˙m
60 lb-ft
First Adjusting Plug Pressure Change 5300 kPa approximate per 1/4 turn
53 bar approximate per 1/4 turn
770 psi approximate per 1/4 turn
27 mm Nut Torque 64 N˙m
47 lb-ft

-: Service Equipment and Tools

SERVICE EQUIPMENT AND TOOLS


17, 27, and 32 mm Combination Wrenches

The purpose of the system relief valve is to limit the maximum hydraulic system pressure. Power boost is a temporary
increase of the system pressure. The valve is checked and adjusted to protect components from damage caused by
excessive pressures.

1. NOTE:

Test can also be done using monitor controller and display diagnostic system. See Monitor
Display Diagnostic System Operation . (Group 9015-15.) Only one reading at a time can be
displayed with monitor display.

Connect laptop computer to diagnostic port. See Service ADVISOR System Computer Connection . (T133991.)

2. For Service ADVISOR application select the following template:

¡ Hydraulic Test Template. Perform Hydraulic Test .

file:///C:/ProgramData/Service%20ADVISOR/Temp/TM1930_09001faa8020bc74.html 27/05/2024
Page 2 of 3

For Excavator Diagnostics program select the following items from the Monitor Data Items menu:

¡ 1-Hydraulic Pump 1 Delivery Pressure


¡ 3-Hydraulic Pump 2 Delivery Pressure
¡ 7-Actual Engine Speed
¡ 16-Hydraulic Oil Temperature

3. Heat hydraulic oil to specification. See Hydraulic System Warm-Up Procedure . (Go to procedure in this group.)

Item Measurement Specification

Hydraulic Oil Temperature 45—55°C


110—130°F

4. Run machine at specification.

Item Measurement Specification

System Relief and Power Boost Valve

Engine RPM Dial Position Fast Idle

Work Mode Switch Position Dig Mode

Power Mode Switch Position HP (High Power) Mode

Auto Idle/Acceleration Switch Position Off

5. Actuate arm out function over relief. Record system relief pressure reading.

6. Actuate arm out function over relief while pushing power boost switch. Record power boost pressure reading.

7. NOTE:

If pressure setting cannot be raised by adjusting system relief and power boost valve, arm out
circuit relief valve setting may be low. See Circuit Relief Valve Test and Adjustment before
continuing. (Group 9025-25.)

T142374-UN: System Relief and Power Boost Valve

LEGEND:

1 - 17 mm Nut
2 - First Adjusting Plug
3 - 27 mm Nut
4 - Second Adjusting Plug
5 - 32 mm Nut
6 - System Relief and Power Boost Valve

Adjust the system relief and power boost pressures as needed.

Item Measurement Specification

System Relief and Power Boost Valve

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System Relief Valve Pressure 33 800—36 300 kPa


338—363 bar
4900—5265 psi

Power Boost Valve Pressure 35 300—38 300 kPa


353—383 bar
5120—5555 psi

8. Loosen 17 mm nut (1) to prevent twisting power boost pilot line. Tighten nut before starting engine.

9. Loosen 32 mm nut (5).

10. Turn second adjusting plug (4) in to increase power boost pressure; turn adjusting plug out to decrease pressure.

11. Hold second adjusting plug and tighten 32 mm nut.

Item Measurement Specification

System Relief and Power Boost Valve

Second Adjusting Plug Pressure Change 7100 kPa approximate per 1/4 turn
71 bar approximate per 1/4 turn
1030 psi approximate per 1/4 turn

32 mm Nut Torque 83 N˙m


60 lb-ft

12. Loosen 27 mm nut (3).

13. Actuate bucket dump function over relief.

14. Turn first adjusting plug (2) in to increase system relief pressure; turn adjusting plug out to decrease pressure.

15. Hold first adjusting plug and tighten 27 mm nut.

Item Measurement Specification

System Relief and Power Boost Valve

First Adjusting Plug Pressure Change 5300 kPa approximate per 1/4 turn
53 bar approximate per 1/4 turn
770 psi approximate per 1/4 turn

27 mm Nut Torque 64 N˙m


47 lb-ft

16. Check the pressures again.

TX08227,000012F-19-20060208

file:///C:/ProgramData/Service%20ADVISOR/Temp/TM1930_09001faa8020bc74.html 27/05/2024

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