Bid No. 2727 R.

0 1

Customer ENPPI
Attention Mr. Eng. Osama KENAWY
Bid No. 2727 R.0 2
All rights reserved - Unauthorized reproduction is forbidden

COOLING TOWERS
TECHNICAL BID No. 2727 R0
Dated 09/11/07

Plant: Polystyrene Project Al-Dekhilah, Alexandria (Egypt)

Customer Inquiry Number: RFQ No. 7781-925-162-01-Q

Authorizing signature
Bid Manager
SPIG S.p.A. Rev. Date
SPIG S.p.A.
Ing. L. Zanzi 0 09/11/07 Issue
Ing. M. Orsini
Sales Director
Sales Engineer
Tel +39 0322 245401
Tel +39 0322 245401
Mobile +39 348 7086452

SPIG S.p.A.
P. IVA 01745560035
Piazza San Graziano, 31 28041 Arona (NO) – Italy – Tel: 39.0322.245401 Fax: 39.0322.245499
www.spig-int.com – [email protected]
Bid No. 2727 R.0 3

INDEX

1 INTRODUCTION ............................................................................................4
2 DESIGN DATA ...............................................................................................6
3 DESCRIPTION OF SCOPE of SUPPLY.............................................................8
3.1 STRUCTURE ..........................................................................................8
3.2 MECHANICAL EQUIPMENT .................................................................16
4 MISCELLANEOUS........................................................................................20
5 INCLUSIONS AND EXCLUSIONS .................................................................21
5.1 INCLUSION..........................................................................................21
5.2 EXCLUSION.........................................................................................22
5.3 CLARIFICATIONS.................................................................................22
5.4 BATTERY LIMIT ...................................................................................23
6 ATTACHEMENTS .........................................................................................24
6.1 TWO YEARS SPARE PARTS LIST..........................................................24
6.2 ERECTION, COMMISSIONING AND START-UP SPARE PARTS LIST......24

SPIG S.p.A.
P. IVA 01745560035
Piazza San Graziano, 31 28041 Arona (NO) – Italy – Tel: 39.0322.245401 Fax: 39.0322.245499
www.spig-int.com – [email protected]
Bid No. 2727 R.0 4

1 INTRODUCTION

Since 1936 the brand SPIG is synonymous of Quality and Reliability in Cooling
Towers.

Thanks to a 70 years experience and a strong worldwide presence SPIG is able

to supply customized field erected Cooling Towers to its customers. Through its
local offices in Germany, Romania, Russia, Turkey, Dubai and Bahrain based,
SPIG is able to meet and satisfy clients demand trough out the world.

The Cooling Towers department composed by qualified and multi-disciplined

engineers, technicians and draftsmen is engaged in basic design, detailed
engineering, project management, manufacture, erection and commissioning of a
wide range of Cooling Towers of any capacity and type.

Thousand of SPIG Cooling Towers have been realized all over the world according
to ISO 9001 and SCC standards, in Petrochemical Complexes, Power Plants,
Steel Mills, Geothermal Plants, HVAC applications etc..

SPIG S.p.A.
P. IVA 01745560035
Piazza San Graziano, 31 28041 Arona (NO) – Italy – Tel: 39.0322.245401 Fax: 39.0322.245499
www.spig-int.com – [email protected]
Bid No. 2727 R.0 5

SPIG pursue the principle of total Quality, being aware that the customers’
satisfaction is a key factor for success.

Thanks to constant investments in Research and Development for innovation, to

improve Quality Products, SPIG is a world renowned market Leader
Manufacturer.

Experience, Seriousness, Top Quality Patented Products, Know-How raise SPIG

as a strong reality in Cooling Technologies Market.

SPIG S.p.A.
P. IVA 01745560035
Piazza San Graziano, 31 28041 Arona (NO) – Italy – Tel: 39.0322.245401 Fax: 39.0322.245499
www.spig-int.com – [email protected]
Bid No. 2727 R.0 6

2 DESIGN DATA
GENERAL

Type Induced Draft Counterflow

Structure FRP
No of cells 4 (3 + 1 spare)
No of Cooling Towers 1

DESIGN & OPERATING CONDITIONS

Circulating Water Flow, CMH 1,800.00

Hot (Inlet) Water Temp., °C 43.0
Cold (Outlet) Water Temp., °C 31.0
Wet bulb Temp., °C - Design Entering 26.5
Tower Pump Head above basin curb, M 6.03
Drift Loss of circulating water, % < 0.005
Evaporation loss 1.74

STRUCTURAL DETAILS

Total Number of Fans 4

Nominal Cell Dimensions, L X W, M 7.2 x 7.2
Overall Dimensions, L X W, M 28.8 x 7.2
Height-Basin Curb to Fan Deck, M 6.65
Hot water inlet - Number 1 x cell
Water inlet above basin curb, M - static 4.53
Access to Top of Tower By stair and ladder
Approximate Shipping Weight, kg 32,000.00

MATERIAL OF CONSTRUCTION

Framework Members FRP

Casing FRP
Filling PVC
Drift Eliminators PVC
Spacer PVC
Fan stacks FRP
Partitions FRP
Fan Deck FRP
Water Distribution – Main channel FRP
Lateral pipes PVC
Spray Nozzles PP

SPIG S.p.A.
P. IVA 01745560035
Piazza San Graziano, 31 28041 Arona (NO) – Italy – Tel: 39.0322.245401 Fax: 39.0322.245499
www.spig-int.com – [email protected]
Bid No. 2727 R.0 7

Staircase HDGS
Ladder HDGS
Fan Deck Handrails FRP

MECHANICAL EQUIPMENT
Fans
Type Axial
Diameter, M (ft) 4.27 (14’)
No. of Blades ≥6
Fan speed, RPM 261.4
Tip Speed, M/S 58.5
BKW per fan, driver output 24.0
Blade Material FRP
Hub Material HDGS

Speed Reducer
Type Bevel
Reduction Ratio 5.7
AGMA Mechanical H.P. Rating Factor >2
No. of Reductions 2
Efficiency, % @ design > 96

Drive Shaft
Type Flexible element
Drive Shaft Material Composite

Driver
Full Load Speed 1485
Phase/Cycles/Volts 3/50/400
Motor Mounting B3
Enclosure IP55
Insulation Class / Temperature Rise F/B
Service Factor 1.1
Rated Capacity, KW 30.0

SPIG S.p.A.
P. IVA 01745560035
Piazza San Graziano, 31 28041 Arona (NO) – Italy – Tel: 39.0322.245401 Fax: 39.0322.245499
www.spig-int.com – [email protected]
Bid No. 2727 R.0 8

3 DESCRIPTION OF SCOPE of SUPPLY

3.1 STRUCTURE

The concrete basin (by Others) is excluded

from our supply.
It will have an height in accordance with
Customer requirements.
In case of several cells, the basin can be one
common basin or provided with partition
walls so to have single basin under each cell.

SPIG S.p.A.
P. IVA 01745560035
Piazza San Graziano, 31 28041 Arona (NO) – Italy – Tel: 39.0322.245401 Fax: 39.0322.245499
www.spig-int.com – [email protected]
Bid No. 2727 R.0 9

The Cooling Tower structure will be made in

FRP. The tower frame work shall consist of
structural shapes of pultruded fibreglass
composite, stiffened with diagonal braces to
transfer wind, earthquake and other live
loads to the basin. The FRP has the following
characteristics:

High Strength / Light Weight

FRP approximate the strength of steel in
tension and compression. 80% less than
steel, 30% less than aluminum;

Corrosion Resistance
Impervious to a broad range of corrosive
materials; immune to deterioration;

Quality Construction
Cut and predrilled to exact specifications
from our manufacturing/fabrication facilities,
fibreglass pultrusions will not warp, twist, or
split after fabrication which simplifies field
assembly and tower construction is safe,
reliable and efficient using pultruded
structural components.

Fire Retardant
FRP pultrusion can be supplied with flame
spread rate below 25

SPIG S.p.A.
P. IVA 01745560035
Piazza San Graziano, 31 28041 Arona (NO) – Italy – Tel: 39.0322.245401 Fax: 39.0322.245499
www.spig-int.com – [email protected]
Bid No. 2727 R.0 10

Mechanical equipment in each cell of the

tower has a fiberglass reinforced polyester
fan stack
Each stack has a belled inlet and conical,
diverging exit for reduced air pressure drop
losses and pressure recovery for high fan
efficiency. Fan stack sections are connected
via lap joints allowing field adjustment of the
stack diameter and control of fan blade tip
clearance maximizing fan performance. The
fan stacks are secured to the structure by
through bolts attached to deck joists. Each
stack has a removable access panel opening
for maintenance on the fans and gears

SPIG S.p.A.
P. IVA 01745560035
Piazza San Graziano, 31 28041 Arona (NO) – Italy – Tel: 39.0322.245401 Fax: 39.0322.245499
www.spig-int.com – [email protected]
Bid No. 2727 R.0 11

Distribution system, inside the Cooling

Tower, is of the gravity type.
It will be made of a main channel to which
secondary pipes are connected. Pipes are
fitted with spray nozzles so spaced to
guarantee uniform water feed to all cross
section of the cell.

SPIG S.p.A.
P. IVA 01745560035
Piazza San Graziano, 31 28041 Arona (NO) – Italy – Tel: 39.0322.245401 Fax: 39.0322.245499
www.spig-int.com – [email protected]
Bid No. 2727 R.0 12

The nozzles foreseen are Ecojet type. This

innovative nozzle is SPIG patented and it has
been designed in order to reach the followings
main goals:
• Large square water distribution area
(approximately 1 m2) in order to avoid
the overlapping of water distribution
area each others
• Uniform specific water load in order to
solve the air by-pass where the feed
water is low.
• Low distance between nozzle and filling
(600 mm) in order to avoid the pump
head
• Low head water pressure in order to
avoid the pump head
• Self cleaning surface by means of
rotating impeller
• Anti clogging

DISTRIBUTION NOZZLE TECHNICAL DATA SHEET

ECOJET S-L®
MATERIAL PP
DIAMETER RANGE (mm) 23÷40mm
OPERATING WATER HEAD (bar-g) 0,03÷0,3
WATER DISTRIBUTION Static cone and impeller
PIPE/FLUME CONNECTION PE Adaptor Ring

SPIG S.p.A.
P. IVA 01745560035
Piazza San Graziano, 31 28041 Arona (NO) – Italy – Tel: 39.0322.245401 Fax: 39.0322.245499
www.spig-int.com – [email protected]
Bid No. 2727 R.0 13

The filling foreseen is SPIG Y20 type.

This low clog Polyvinile clorur film type is
designed with vertical flutes 20 mm spaced,
selected to maximise the heat and mass
exchange coefficients. The sheets special
corrugation guarantees direct changes in air
and water flows directions and it increases
the cooling and thermal efficiency while the
vertical channels allows the pollutants to be
easily washed through.
SPIG Y20 is recommended for sea water
cooling Tower and every time the Customer
needs high performance with low clog film.
In order to guarantee a high performance of
the Cooling Tower and in order to avoid any
damage to the film it is strongly
recommended that Owner/operator consults
a specialized Company in order to select the
most suitable water treatment.
In this case the following parameters must
be guaranteed:
- Max Total suspended solid (TSS) < 100
ppm
- Biological and scale control must be
carried out
- Max oils or grease concentration 1 ppm

SPIG S.p.A.
P. IVA 01745560035
Piazza San Graziano, 31 28041 Arona (NO) – Italy – Tel: 39.0322.245401 Fax: 39.0322.245499
www.spig-int.com – [email protected]
Bid No. 2727 R.0 14

TECHNICAL DATA SHEET

Y20
MATERIAL PVC
WIDTH OF CHANNEL (mm) 20
SLOPE OF CHANNEL (°) 0/25
DRY WEIGHT (Kg/m3) 25
SPECIFIC AREA (m2/m3) 148
MIN/MAX OPERATING TEMPERATURE (C°) -20/60
BLOCK STANDARD DIMENSIONALE Lx W x H (mm) 1200÷1800 x 300 x 600
MANUFACTURING PROCEDURE Thermo formed
CONNECTION OF FILM SHEET TO BLOCKS Gluing

SPIG S.p.A.
P. IVA 01745560035
Piazza San Graziano, 31 28041 Arona (NO) – Italy – Tel: 39.0322.245401 Fax: 39.0322.245499
www.spig-int.com – [email protected]
Bid No. 2727 R.0 15

The drift eliminators foreseen are of shell

type.
Shell eliminators utilize a series of sinusoidal
shaped rows assembled into a panel by
means of suitable self bearing spacers. The
row shape forces the leaving air stream to
make three changes in direction. This drift
eliminator can guarantee low drift rate and
low pressure drop.

TECHNICAL DATA SHEET

SHELL
WAVE MATERIAL PVC
SPACER MATERIALS PVC
RAW ASSEMBLY CONNECTIONS Clips
WEIGHT (Kg/m2) 10,0
MIN/MAX OPERATING TEMPERATURE (C°) -20/60
MAX AIR VELOCITY (m/s) 4,0
PROFILE MAX LENGTH (mm) 3.500
PROFILE HEIGHT (mm) 167
TYPICAL DRIFT PANEL WIDTH (mm) 390
MAX DISTANCE BETWEEN SUPPORTS (mm) 2.100

SPIG S.p.A.
P. IVA 01745560035
Piazza San Graziano, 31 28041 Arona (NO) – Italy – Tel: 39.0322.245401 Fax: 39.0322.245499
www.spig-int.com – [email protected]
Bid No. 2727 R.0 16

3.2 MECHANICAL EQUIPMENT

The fans are driven by an electric motor

designed for severe Cooling Tower service.
The motor is located outside the wet stream
air flowing in the fan stack.
Motor supports are designed to transfer the
dynamic loads to the cooling tower structure,
minimising vibrations and allowing easy
maintenance and alignment. All the rotating
parts outside the fan stack are protected by
accidental interference in accordance with the
most updated safety standard.

SPIG S.p.A.
P. IVA 01745560035
Piazza San Graziano, 31 28041 Arona (NO) – Italy – Tel: 39.0322.245401 Fax: 39.0322.245499
www.spig-int.com – [email protected]
Bid No. 2727 R.0 17

Drive shaft is transmitting movement from

motor to gear-box.
The floating type supplied has the primary
function to accommodate the slight shaft
misalignments which can develop in service;
to absorb shocks, vibrations and pulsations;
accept load reversal; minimise backlash;
minimise installation and maintenance
difficulties.

Fan is multi-blade type and has the main

function of ensuring the Cooling Tower design
air volume necessary for cooling.
The fan is placed on the high section of the
cell, (fan deck) and it is directly coupled with
the gear box.

SPIG S.p.A.
P. IVA 01745560035
Piazza San Graziano, 31 28041 Arona (NO) – Italy – Tel: 39.0322.245401 Fax: 39.0322.245499
www.spig-int.com – [email protected]
Bid No. 2727 R.0 18

The gear-box is geared to reduce speed of

motor to speed required by fan. The box is
perfectly waterproof to avoid any entry of
water; seals on slow shaft and high velocity
shaft are of labyrinth type. The box is
properly stiffened resist to the stresses that
are acting during running, and to reject heat
without any auxiliary cooling system.
The construction and sizing is in accordance
with AGMA codes.

The mechanical system is provided with

following oil and grease pipes:
9 Reducer breather which is extended
outside the fan stack to prevent oil
contamination from water and steam
leaving the cooling tower.
9 Pipe for oil filling and draining; the
same pipe is used for both operations
with the help of a discharge valve on
the fan deck.
9 Level indicator on the fan deck which is
perfectly aligned with the glass
indicator existing on the box of the gear
reducer.

SPIG S.p.A.
P. IVA 01745560035
Piazza San Graziano, 31 28041 Arona (NO) – Italy – Tel: 39.0322.245401 Fax: 39.0322.245499
www.spig-int.com – [email protected]
Bid No. 2727 R.0 19

A vibration cut-out switch will be provided

for each fan and will be located outside the
fan stack on the gear-box oil lubrication line.

The cooling tower is completed with the

following items, designed in accordance with
the most updated safety regulations to satisfy
the plant standard
• Mechanical system frame
• Fan Deck Handrails
• Stair and ladder
• Inspection Hatch

SPIG S.p.A.
P. IVA 01745560035
Piazza San Graziano, 31 28041 Arona (NO) – Italy – Tel: 39.0322.245401 Fax: 39.0322.245499
www.spig-int.com – [email protected]
Bid No. 2727 R.0 20

4 MISCELLANEOUS
SPIG maintains a comprehensive Quality Management
System, based upon the requirements of the international
standards ISO 9001.
Our Quality System is certified by BUREAU VERITAS
QUALITY INTERNATIONAL, with SINCERT, UKAS and DAR
credits.

SPIG has established a corporate policy on the subject of

accident prevention, industrial health, environmental
protection.
All the erection works described in the following
paragraphs are performed according to our Safety System
with its relevant internal procedures and following
customer standard and safety regulations. Since several
years SPIG is working with the most important leaders in
refinery, power generation, chemical plants, steel mills
and others; our workers are continuously trained to
respect and apply safety regulation.
Our installations are also in accordance with the EEC Directives on Machinery
Safety.

SPIG S.p.A.
P. IVA 01745560035
Piazza San Graziano, 31 28041 Arona (NO) – Italy – Tel: 39.0322.245401 Fax: 39.0322.245499
www.spig-int.com – [email protected]
Bid No. 2727 R.0 21

5 INCLUSIONS AND EXCLUSIONS

5.1 INCLUSION

• Thermal & Hydraulic Design

• Basic design and loads for Cooling Tower Basin
• Detailed Calculations for Cooling Tower Structure
• Internals design and drawings
• Mechanical Equipment design and drawings
• Quality Assurance (Inspection, Certificates)
• FRP Structure
• FRP Casing
• Fan Stack
• Filling
• Drift Eliminators
• Distribution Pipes
• Nozzles
• Accessories (Vibration switches and Lubrication Systems)
• Motors
• Reducers
• Driving Shafts
• Fans
• Ladder from ground level to fan deck level
• Stair from ground level to fan deck level
• Inspection ladders from fan deck to drift eliminators system
• Protection on motor couplings
• Inspection trap doors on the cell deck
• Sluice gates

SPIG S.p.A.
P. IVA 01745560035
Piazza San Graziano, 31 28041 Arona (NO) – Italy – Tel: 39.0322.245401 Fax: 39.0322.245499
www.spig-int.com – [email protected]
Bid No. 2727 R.0 22

• Trash Screens
• Erection, commissioning and start-up spare parts

5.2 EXCLUSION

• Concrete basin
• Erection
• Supervision (quoted separately)
• Spare parts for two years (quoted separately)
• Water Treatment equipment
• Hot Water Piping from Cooling Tower backwards, (expansion joints, risers,
main return line, valves)
• Chemical injection and Chlorination
• Blow Down and Make Up connection (valves excluded)
• Pumps
• Lightning, Lighting, Grounding
• Lubricant for gear box

5.3 CLARIFICATIONS

Anything not clearly stated in the offer or any item not clearly included in the
above paragraph 5, is to be considered not included

SPIG S.p.A.
P. IVA 01745560035
Piazza San Graziano, 31 28041 Arona (NO) – Italy – Tel: 39.0322.245401 Fax: 39.0322.245499
www.spig-int.com – [email protected]
Bid No. 2727 R.0 23

5.4 BATTERY LIMIT

Hydraulic: water inlet flange

Electrical: motor terminal box

Instrumentation: Field instrumentation wired into local

JB installed on fan deck at 1,5 meter
from motor (including instrument
cables, and miscellaneous from
instruments to JB)

Civil: FRP structure up to - 0.10 m from curb

basin

We are at your disposal for any further information you may need and we remain
very truly yours.
SPIG Spa
Ing. Luigi ZANZI

SPIG S.p.A.
P. IVA 01745560035
Piazza San Graziano, 31 28041 Arona (NO) – Italy – Tel: 39.0322.245401 Fax: 39.0322.245499
www.spig-int.com – [email protected]
Bid No. 2727 R.0 24

6 ATTACHEMENTS

6.1 TWO YEARS SPARE PARTS LIST

Suggested
UNIT
Quantity

Set of Fan Blades 1 No

Set of Gears for Gear Reducer 1 No
Set of Bearings for Gear Reducer 1 No
Set of flexible elements for Driving Shaft 1 No

6.2 ERECTION, COMMISSIONING AND START-UP SPARE PARTS LIST

Suggested
UNIT
Quantity

Film fill loose sheets 3 %

Nozzles 3 %
Drift Eliminators 2 %

GENERAL NOTES
ALL THE INFORMATION CONTAINED IN THIS DOCUMENT ARE STRICTLY
CONFIDENTIAL.
ALL RIGHTS RESERVED. NO PART OF THIS DOCUMENT MAY BE REPRODUCED IN
ANY FORM.

SPIG S.p.A.
P. IVA 01745560035
Piazza San Graziano, 31 28041 Arona (NO) – Italy – Tel: 39.0322.245401 Fax: 39.0322.245499
www.spig-int.com – [email protected]