763 6900971 enUS om
763 6900971 enUS om
&
Maintenance
EQUIPPED WITH
BOBCAT INTERLOCK
CONTROL SYSTEM (BICSTM)
6900971 (7–03) Revised (6-12) Printed in U.S.A. © Bobcat Company 2003
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Dealer Copy -- Not for Resale
OPERATOR SAFETY WARNINGS
CORRECT
Operator must have instructions
before running the machine.
Untrained operators can cause
injury or death. W–2001–1285
SAFETY EQUIPMENT
The Bobcat loader must be equipped with safety items necessary for each job. Ask your dealer for information on the safe use
of attachments and accessories.
1. SEAT BELT: Check belt fasteners and check for damaged webbing or buckle.
2. SEAT BAR: When up, it must lock the loader controls.
3. OPERATOR CAB (ROPS and FOPS): It must be on the loader with all fasteners tight.
4. HANDBOOK: Must be in the cab.
5. SAFETY SIGNS (DECALS): Replace if damaged.
6. SAFETY TREADS: Replace if damaged.
7. GRAB HANDLES: Replace if damaged.
8. LIFT ARM SUPPORT DEVICE: Replace if damaged.
9. PARKING BRAKE
10. BOBCAT INTERLOCK CONTROL SYSTEM (BICSTM) OSW09–0600
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CONTENTS
FOREWORD
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii .....
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ix. . . .
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1. . .
PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 ...
SYSTEM SETUP & ANALYSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71 ... SAFETY
MACHINE SIGN TRANSLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 ...
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93 ....
OPERATING
CALIFORNIA INSTRUCTIONS
PROPOSITION 65 WARNING
Diesel engine exhaust and some of its
constituents are known to the State of California
to cause cancer, birth defects and other
reproductive harm. PREVENTIVE
MAINTENANCE
REFERENCE INFORMATION
Write the correct information for YOUR Bobcat loader in the spaces below . SYSTEM SETUP
Always use these numbers when referring to your Bobcat loader. & ANALYSIS
NOTES: SPECIFICATIONS
Bobcat Company
P.O. Box 128
Gwinner, ND 58040–0128
6674687 BATTERY
DELIVERY REPORT
The Delivery Report must be filled out by the dealer and
C
signed by the owner or operator when the Bobcat loader is
delivered. An explanation of the form must be given to the
owner. Make sure it is filled out completely [C].
FRONT LIGHTS
OPERATOR SEAT
WITH SEAT BELT
TILT CYLINDER
BUCKET
◊ FRONT AUXILIARY
QUICK COUPLERS
OPERATOR CAB
◊ REAR WINDOW (ROPS & FOPS)
SEAT BAR
LIFT ARM
REAR GRILL
LIFT ARM
SUPPORT DEVICE
LIFT CYLINDER
REAR LIGHT
TAIL LIGHT
* TIRES
REAR DOOR B–15631
B–15632
Below is a list of some equipment available from your Bobcat Loader dealer as Dealer and / or Factory Installed Accessories
and Factory Installed Options. See your Bobcat dealer for other available options, accessories and attachments.
Accessory Wire Harness Lift Kit(s)
Specifications subject to
change without notice
SI01–0402
SI02–0502
Flammable debris (leaves, straw, etc.) must be removed regularly. If flammable debris is allowed to accumulate, it can cause
a fire hazard. Clean often to avoid this accumulation. Flammable debris in the engine compartment is a potential fire hazard.
The spark arrestor exhaust system (if equipped) is designed to control the emission of hot particles from the engine and
exhaust system, but the muffler and the exhaust gases are still hot.
• Do not use the machine where exhaust, arcs, sparks or hot components can contact flammable material, explosive dust
or gases.
• The operator cab, engine compartment and engine cooling system must be inspected every day and cleaned if necessary
to prevent fire hazards and overheating.
• Check all electrical wiring and connections for damage. Keep the battery terminals clean andtight. Repair or replace any
damaged part.
• Check fuel and hydraulic tubes, hoses and fittings for damage and leakage. Never use open flame or bare skin to check
for leaks. Tighten or replace any parts that show leakage. Always clean fluid spills. Do not use gasoline or diesel fuel for
cleaning parts. Use commercial nonflammable solvents.
• Do not use ether or starting fluids on any engine which has glow plugs. These starting aids can cause explosion and injure
you or bystanders.
• Stop the engine and let it cool before adding fuel. No smoking!
• Use the procedure in the Operation & Maintenance Manual for connecting the battery and for jump starting.
• Use the procedure in the Operation & Maintenance Manual for cleaning the spark arrestor muffler (if equipped).
• Know where fire extinguishers and first aid kits are located and howto use them. Fire extinguishers are available from your
Bobcat dealer.
SI03–0301
N–21901
6718719
6707184 6557565
6707184
6711840
6718774
Inside Fuse Cover
6579528
Behind Lift Arm Crossmember
6710358
6579509 6561383
Behind Bob–Tach
6579639
B–15631
6578368
6565990
6706558
6560573
6707867
6709030
6718398
B–15632
PRE–STARTING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
...
STEERING LEVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
....
Forward, Reverse, Normal Turn, Fast Turn
STOPPING THE BOBCAT LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9. .
13 9 10 11 12
14 B–15551
Ref
No Description Function / Operation
1 TEMPERATURE GAUGE Shows the engine coolant temperature.
7 MAXIMUM FLOW / VARIABLE FLOW Press once to engage the VARIABLE FLOW auxiliary hydraulics. Press a second time to engage
MAXIMUM FLOW. Press a third time to disengage all auxiliary hydraulics. [VARIABLE FLOW allows
for slow–to–fast movement of auxiliary functions (The farther you move the switch, the faster the
movement of auxiliary functions.) MAXIMUM FLOW allows for only fast movement.]
8 AUXILIARY PRESSURE RELEASE Press and hold for two seconds. The engine will stop. Auxiliary circuit hydraulic pressure will be released.
Turn key OFF (Standard Panel); or press STOP Button (Deluxe Panel).
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)
(See SYSTEM SETUP AND ANALYSIS, Page 73 for troubleshooting BICS™)
9 PRESS TO OPERATE LOADER Press to activate BICS® System when the Seat Bar is down and operator is seated in operating position.
10 SEAT BAR The light comes ON when the seat bar is down.
11 LIFT & TILT VALVE The light comes ON when the seat bar is down and the PRESS TO OPERATE Button is pressed. The
lift and tilt functions can be operated when the light is ON.
12 TRACTION The light comes ON when the seat bar is down, engine is running, and parking brake is released. The
loader can be moved forward or backward when the light is ON.
13 TRACTION LOCK OVERRIDE (Functions Only When Seat Bar Is Raised And The Engine Is Running) Press to unlock the brakes.
Allows you to use the steering levers to move the loader forward or backward when using the backhoe
attachment or for loader service. (See TRACTION LOCK OVERRIDE Page 7). Press a second
time to lock the brakes.
14 ALARM The ALARM beeps when there is an Error, WARNING or ♦SHUTDOWN condition.
* See SYSTEM SETUP & ANALYSIS, Page 73 for further description of SERVICE CODES.
♦
SHUTDOWN feature only in Deluxe Right Panel or Factory Option with Standard Panel (Early Models).
SHUTDOWN feature standard (Later Models)
763, 763H Bobcat Loader
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3 Operation & Maintenance Manual
INSTRUMENT PANEL IDENTIFICATION (Cont’d)
15 17 19 23 25 27
3.
Right Panel – Standard Instrument Panel (With Key
A 21
Switch) [A] ACS
STOP
RUN
29
START
B–15552
Option Icon /
Ref. Function or Std. Light Alarm Code Condition Description
15 Advanced Opt. ON 3 Beeps ◊ Error Error with Advanced Hand Controls (AHC).
Hand Controls (AHC)
or
ACS Advanced Opt. ON 3 Beeps ◊ Error Error with Advanced Control System (ACS).
Control System (ACS)
2
2. Function Icons: The lower left area of the Deluxe Panel
has the same Icons as the Standard Panel (See Page
4). These Icons are only visible when the monitoring
system has detected an error.
3. Selection Buttons: The four Selection Buttons allow you
to select items from the DisplayPanel and scroll through 4
screens.
7
4. Keypad: The numeric keypad (Item 4) [A] has two
functions:
(a) To enter a number code (password) to allowstarting 6 5
the engine (Keyless Start ). B–15553
Press EXIT. The screen will return to [B]. You can then 1. English
enter the password and start the engine. 2. Espanol
3. Francais
See SYSTEM SETUP & ANALYSIS Section, Page 73, for 4. Deutsch
further description of screens to setup the system for your 5. Italiano
6. Nederlands
use.
NOTE: Pressing the EXIT key will go to the previous
screen and you can continue pressing until EXIT
you get to the initial (home) screen.
SHORTCUT: Press the “0” (zero) key to get to
the home screen immediately.
N–22015
N–20535
N–20537
B–15993
The steering levers (Item 1)[A] are on the left and right side
in front of the seat.
B
Move levers smoothly. Avoid sudden starting and stopping. FORWARD REVERSE
The steering levers control forward and reverse travel and
turning the loader [B].
LEFT RIGHT
FAST TURN FAST TURN
PI–01849
11
N–20538
Releasing Hydraulic Pressure
(Loader and Attachment)
5.
REAR AUXILIARY
Loader: B QUICK COUPLERS
• Press the AUXILIARY PRESSURE RELEASE Button
(Item 1) [C]. Hold it for two seconds. The engine will stop
and release hydraulic pressure.
• Pressing the AUXILIARY HYDRAULIC RELEASE
Button after pressing the RUN / ENTER Button, when
the engine is stopped, will also release hydraulic
B–15551
• Variable Flow
Variable Flow allows for slow–to–fast movement of 3
auxiliary functions. If you move the auxiliary switch
(Items 1) [B] half way, the auxiliary functions
move at approximately one–half speed. 2
Press the AUXILIARY HYDRAULICS Button (Item 1)
[A] once. 1
The light (Item 2) [A] will be ON.
B–15551
• Maximum Flow Only
Maximum Flow allows for fast movement only. If you
move the auxiliary switch (Items 1 or 3) [B], the
auxiliary functions move at fast speed; release the B 1
switch to stop auxiliary functions.
Press the AUXILIARY HYDRAULICS Button (Item 1)
[A] a second time.
The light (Items 3) [A] will be ON.
• Disengage 3
Press the AUXILIARY HYDRAULICS Button (Item 1)
1
4
2 3
Bucket Position Valve Operation (If Equipped) Left Steering Lever Right Steering Lever
P–16537 P–13254
The function of the bucket position valve is to keep the
bucket in the same approximate position it is in before you
begin raising the lift arms.
Press BUCKET POSITIONING Button (Item 1) [D] to
D
engage the bucket positioning function. (The light will be 2
ON.) Press again to disengage.
Bucket Positioning functions only during the upward lift
PRESS FOR CODES
cycle.
1
Shutdown Features
Press and hold the BUCKET POSITIONING Button (Item
1) [D] for 2 seconds. If the SHUTDOWN feature is
installed,
Shtdn will appear in the HOURMETER/CODE DISPLAY
(Item 2) [D]. If it is not installed, BASE will appear.
(Operational Code will also appear).
B–15551
DAILY INSPECTION
Maintenance work must be done at regular intervals.
Failure to do so will result in excessive wear and early
failures. The Service Schedule [A] is a guide for correct
maintenance of the Bobcat loader. It is located inside the
rear door of the loader and also in the MACHINE SIGN
TRANSLATION Section Page 83. Operator must have instructions before
running the machine. Untrained operators can
NO TAG cause injury or death.
Daily Inspection and Maintenance: W–2001–0596
1
P–16052
P–16038
1
Check the seat belt and shoulder belt
retractors for correct operation.
Keep retractors clean and replace as
necessary. N–21773 N–21773
W–2197–0200
Release the key when the engine starts. It will return to the
RUN position.
Press the PRESS TO OPERATE LOADER Button to
activate the BICS system and to perform hydraulic and
loader functions.
See Cold Temperature Starting, Page 21.
Do not engage the starter for longer than 15
seconds at a time. Longer use can damage the
starter by overheating. Cool the starter for one
minute between uses.
I–2034–0284
1
B–15553
N–17026
B
Before you leave the operator’s seat:
• Lower the lift arms, put the attachment flat on
the ground.
• Stop the engine.
• Engage the parking brake.
• Raise seat bar.
Pull the Bob–Tach levers [A] all the way up. Bob–Tach levers have spring tension. Hold
lever tightly and release slowly. Failure to
Enter the loader. obey warning can cause injury.
W–2054–1285
Perform the PRE–STARTING PROCEDURE Page 17.
Start the engine.
Release the parking brake.
Press the PRESS TO OPERATE LOADER Button.
Be sure the lift arms are all the way down. ilt
T the Bob–Tach
forward.
Move the loader backward, away from the bucket or
attachment [B].
Power Bob–Tach
A
Installing The Bucket Or Attachment
The Bob–Tach is used for fast changing of buckets and
attachments. See the appropriate Attachment Operation &
Maintenance Manual to install other attachments.
Enter the loader and perform the PRE–STARTING
PROCEDURE page 17. 1
Lower the lift arms and tilt the Bob–Tach forward.
Push and hold BOB–TACH “WEDGES UP” switch (Front
Accessory Panel) [A] until levers are in unlocked position P–16045
(Item 1) [A] (wedges fully raised).
NOTE: The Power Bob–Tach system has continuous
2
pressurized oil to keep the wedges in the
engaged position and prevent attachment
disengagement. Because the wedges can
slowly lower, the operator may need to
reactivate the switch (WEDGES UP) before
installing an attachment to be sure both P–16046
wedges are fully raised before installing the
attachment.
Drive the loader forward until the top edge of the Bob–T
ach
is completely under the top flange of the bucket [B] (or B
other attachment).
1
With empty bucket, go down or up the slope with the heavy WITH BUCKET EMPTY
end toward the top of the slope [C] & [D]. C
(Foot Pedals)
Push the top of the lift pedal (Item 1) [A] until the lift
arms are all the way down. B–12830
Push the top of the tilt pedal (Item 2) [A] to put the N N
cutting edge of the bucket on the ground. 4
3
Drive slowly forward into the material. Push thebottom
of the tilt pedal (Item 1) [B] to raise the front of the
bucket.
B–15781
Drive backward away from the material.
B–15585
B–12830
Filling the Bucket
(Hand Controls) N
Move the left hand lever, from neutral position ( N),
toward the operator until the lift arms are all the way 2
down [A].
Move the right hand lever, from neutral position ( N) B–15781
away from the operator to put the cutting edge of the
bucket on the ground [A].
Drive slowly forward into the material. Move the right
hand lever, from neutral position ( N), toward the
operator to raise the front of the bucket [B].
Drive backward away from the material. B–15586
(Foot Pedals)
Push the bottom of the lift pedal (Item 1)[A] to raise the
lift arms. Push the top of the tilt pedal while raising the
lift arms to level the bucket or attachment and help B–12830
prevent material from falling off the back of the bucket
or attachment. N N
3 4
Drive forward slowly until the bucket is over the top of
the truck box or bin.
Push the top of the tilt pedal (Item 2)[A] until the bucket
is empty. If all the material is near the side of the truck
or bin, push it to the other side with the bucket. B–15781
Move the right hand lever, from neutral position (N), to B–15781
change the position of the cutting edge on the bucket [B].
With the bucket tilted farther forward, there is more
force on the cutting edge and more loose material can
be moved.
Drive backward to level loose material.
Move the left hand lever upward to unlock from thefloat B–15598
position.
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30 Operation & Maintenance Manual
OPERATING PROCEDURES (FOOT PEDALS)
(Cont’d) A 1
B–15596
Backfilling
(Foot Pedals)
Lower the lift arms (Item 1)[C] and put the cutting edge
C 1 2
Backfilling
(Hand Controls)
Lower the lift arms and put the cutting edge of the B–15781
bucket on the ground. Drive forward to the edge of the
hole to push the material into the hole [C].
Tilt the bucket forward as soon as it is past the edge of
the hole [C].
If necessary, raise the lift arms to empty the bucket.
B–15597
SUPPORT N–20660
Be sure the transport and towing vehicles are of adequate
size and capacity (See SPECIFICATIONS Page 93, for
weight of loader.).
B
A loader with an empty bucket or no attachment must be
loaded backward onto the transport vehicle [A].
The rear of the trailer must be blocked or supported [A]
when loading or unloading the loader to prevent the front
end of the trailer from raising up.
Use the following procedure to fasten the Bobcat loaderto
A
Single Point Lift
Lift the loader with the single point lift which is available as
a kit from your Bobcat loader dealer.
Attach cables or chains to the single point lift as shown
[A].
Lift the loader with the four point lift which is available as a
kit from your Bobcat loader dealer.
Attach cables or chains of adequate strength to the four lift
points as shown [B].
BOB–TACH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
.... PREVENTIVE
MAINTENANCE
DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
....
Adjusting The Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 ...
Replacing The Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 ...
Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is
involved!” Carefully read the message that follows.
N–20608
N–20608
W–2458–0103
N–20520 N–20519
N–19386
Push the rear window out of the rear of the operator cab.
B
Exit through the rear of the operator cab [B].
Pull the plastic loop at the top of the window in the front door
to remove the rubber cord [C].
N–20171
Push the window out with your foot[D] at any corner of the
window.
D
Exit through the front door.
P–24472
NOTE: Record what lights are blinking (if any) and the
number of light flashes. See SYSTEM SETUP
& ANALYSIS, page 73.
Inspecting Deactivation Of The Auxiliary Hydraulics
System (Engine STOPPED – Key ON)
AVOID INJURY OR DEATH
3. Sit in the operator’s seat, lower the Seat Bar , and The Bobcat Interlock Control System (BICS)
press the PRESS TO OPERATE LOADER Button. must deactivate the lift, tilt and traction drive
Inspecting The Traction Lock (Engine RUNNING) Turn the lift arm by–pass control knob clockwise
1/4 turn. Pull up and hold the lift arm by–pas s
6. Fasten the seat belt, disengage the parking brake control knob until the lift arms slowly lower.
pedal, press the PRESS T O OPERATE LOADER
Button and raise the Seat Bar fully . Move the Inspecting Deactivation of Lift and Tilt Functions
steering levers slowly forward and backward. The
TRACTION lock should be engaged. Lower the 9. Sit in the operator’s seat and fasten the Seat Belt.
Seat Bar. Press the PRESS T O OPERATE Lower the Seat Bar, start the engine and press
LOADER Button. the PRESS TO OPERATE LOADER Button.
7. Engage the parking brake pedal and move the 10. Raise the lift arms about 6 feet (2 meters) of f the
steering levers slowly forward and backward. The ground.
TRACTION lock should be engaged.
11. Turn key OFF (Standard Panel), press the STOP
Button (Deluxe Panel, and wait for the engine to
come to a complete stop.
NOTE: *The TRACTION light on the left instrument
panel will remain OFF until the engine is 12. Turn key ON (Standard Panel), press RUN/ENTER
started, the PRESS TO OPERATE LOADER Button (Deluxe Panel. Press the PRESS T O
Button is pressed and the parking brake is OPERATE LOADER Button, move the left han d
disengaged. control toward the operator (or toe of left peda l
forward). The lift arms should not lower.
13. Move the right hand control away from th e
operator (or toe of right pedal forward). The
bucket (or attachment) should not tilt forward.
P–30806
Reach into the slot in the rear door and pull the latch handle
[A] & [B]. Early Models All Models
B 1
Pull the rear door open.
Move the door stop into the engaged position (Item 1) [B] 2
to hold the door open.
P–16366 P–16367
Move the door stop up (Item 2) [B] to disengage the door
stop and allow the door to close.
N–19318
N–19319
Later Models
Keep the rear door closed when operating the C
machine. Failure to do so could seriously
injure a bystander.
W–2020–1285
The door latch catch (Item 1) [C] & [D] can be adjusted
side to side for alignment with the door latch mechanism.
Early Models Only – The door latch mechanism (Item 2)
[D] can be adjusted backward or forward for alignment
with the door catch.
P–30804
Close the rear door before operating the loader.
D
2
N–19320 N–19321
N–19373
Replace the inner filter every third time the outer filter is ACS
B–15552
B–15553
Press and hold the LIGHT Button (Item 1) [B] for two
seconds. B
If the filter element needs replacement, theCODE [01–17]
(Air Filter Plugged) will show in the HOURMETER /
CODE DISPLAY (Item 2) [B]. 2
PRESS FOR CODES
B–15551
Outer Filter
Remove the wing nut and remove the dust cover [C]. C
N–20600
Remove the wing nut and remove the outer filter element
(Item 1) [D]. D
NOTE: Make sure all sealing surfaces are free of dirt
and debris.
Install a new outer element.
Install the dust cover and the wing nut [C].
Check the air intake hose and the air cleaner housing for
damage. Make sure all connections are tight.
1
N–20598
B WRONG
Oil Chart
N–20587
RECOMMENDED SAE VISCOSITY NUMBER
C° (LUBRICATION OILS FOR DIESEL ENGINE CRANKCASE)
–40 –34 –29 –23 –18 –13 –7 –1 +4 +10 +15 +21 +27 +32
SAE 15W–40
SAE 30W
1
SAE 10W
N–20588
SYNTHETIC OIL Use recommendation from Synthetic Oil Mfgr.
–40 –30 –20 –10 0 +10 +20 +30 +40 +50 +60 +70 +80 +90 +100 +110 +120
F°
TEMPERATURE RANGE ANTICIPATED
BEFORE NEXT OIL CHANGE (DIESEL ENGINES MUST USE API
CLASSIFICATION CD, CF4, CG4 )
* Can be used ONLY when available with appropriate diesel rating.
N–20586
N–20589
Add coolant to the recovery tank. The coolant level must be Too much antifreeze reduces cooling system
between the MIN and MAX marks on the coolant recovery efficiency and may cause serious premature
tank. engine damage.
Run the engine until it is at operating temperature. Too little antifreeze reduces the additives
which protect the internal engine compo-
Stop the engine. nents; reduces the boiling point and freeze
protection of the system.
Check the coolant level in the recovery tank when cool.
Always add a premixed solution. Adding full
Add coolant to the recovery tank as needed. strength concentrated coolant can cause seri-
ous premature engine damage.
I–2124–0497
N–20567
Fuse Location
3 7 10 12 14 16 19
The electrical system is protected from overload by fuses
and relays under the fuse panel cover (Item 1)[B]. A decal
is inside the cover to show location and amp. ratings.
4 8 20
Remove the cover to check or replace the fuses.
Fuses Relays Fuses
The location and sizes are shown below and [C].
Ref Description Amp. Ref Description Amp.
1 Traction 30 11 Front & Marker Lights R
2 Fuel Shutoff 30 12 Fuel Shutoff R
3 Not Used –– 13 Rear Lights R
4 Not Used –– 14 Traction R
5 Heater 25 15 Switch Power R
6 Front & Marker Lights 15 16 Starter R
7 Rear Lights 15 17 Unswitched Attach. 25
8 Bobcat Controller 25 18 Switched Attach. 25
9 Not Used –– 19 Alt. & Accessories 25
10 Glow Plugs R 20 Accessory Plug 25
R – Relay
N–19660
Connect the end of the first cable (Item 1)[A] to the positive
(+) terminal of the booster battery. Connect the other end
of the same cable (Inset–Item 2)[A] to the positive terminal
on the loader starter.
Connect the end of the second cable (Item 3) [A] to the
negative (–) terminal of the booster battery . Connect the
other end of the same cable (Inset–Item 4) [A] to the
engine.
Keep cables away from moving parts. Start the engine.
(See STARTING THE ENGINE, Page 19.)
After the engine has started, remove the ground (–) cable
(Item 4) [A] first.
Remove the cable from the positive terminal (Item 2) [A].
P–09589 P–09590
N–20564
Add the fluid as needed to bring the level to the top mark
on the dipstick [B]. Do not fill above the top mark. B
N–20565
N–20649
P–01502 P–01497
Rotating
Check the tires regularly for wear, damage and pressure.
Inflate tires to the maximum pressure shown on the
sidewall of the tire.
Rear tires usually wear faster than front tires. To keep tire
wear even, move the front tires to therear and rear tires to
N–20569
the front [B].
It is important to keep the same size tires on each side of
the loader. If different sizes are used, each tire will be
turning at a different rate and cause excessive wear. The
B
tread bars of all the tires must face the same direction.
Recommended tire pressure must be maintained to avoid
excessive tire wear and loss of stability and handling
capability. Check for the correct pressure before operating
the loader.
Remove the drain plug (Item 1) [C] and drain the oil into a
container. Recycle or dispose of used oil in
environmentally safe manner.
an C
Check the drain plug and replace as necessary.
P–13880
N–20574
N–20573
N–20571
PIVOT PINS
All lift arm and cylinder pivots have a large pin held in D
position with a retainer bolt and lock nut (Item 1) [D].
Check that the lock nuts are tightened to 18–20 ft.–lbs.
(24–27 Nm) torque.
N–20575
N–17023
C Bob–Tach
Wedge
TS–01062
SYSTEM SETUP
& ANALYSIS
1 3
B–15551
NOTES:
Multiple SERVICE CODES and/or Abnormal Symptoms can
be caused by corroded or loose ground. Check grounds and
both battery connections.
Effect on
Operation of ERROR OFF = shorted to ground or bad fuse, faulty wiring,
Indicator Loader When faulty open relay, no voltage from relay to controller.
2 Seat Bar is Seat Bar is up. Lift and tilt Seat Bar sensor circuit shorted to
2 11–05
down. functions will not battery voltage*
operate.
3 Control valve Control valve Lift, tilt and 1 17–07 Valve output circuit is open.
can be used. cannot be used. traction functions
will not operate. 2 17–05 Valve output circuit shorted to battery
voltage*
3 17–06 Valve output circuit shorted to ground
SEAT BAR 2 LIFT & TILT VALVE 3 TRACTION 4 Continuous 03–09 System voltage low
Flashing 03–10 System voltage high
The hourmeter display on the Left Instrument Panel can The following word errors may also be displayed:
change from engine hours to SER VICE CODES (See at
right.). These CODES help your dealership analyze REPLY One or both instrument panel(s) not
monitored functions of your Bobcat loader. Some service communicating with the controller.
procedures must be performed ONL Y BY QUALIFIED INPUT The controller not communicating with the left
BOBCAT SERVICE PERSONNEL. instrument panel.
CODE The controller is asking for a password.
Press and hold LIGHTS Button (Item 5) [A] (Page 75) for (Deluxe Panel Only)
two seconds to view SERVICE CODES in the display (Item ERROR The wrong password was entered.
6) [A] (Page 75). If more than one SER VICE CODE is (Deluxe Panel Only)
present, the codes will scroll on the HOURMETER / CODE
DISPLAY.
05–09 Hydraulic charge pressure low 15–02 Traction lock pull solenoid primary error ON
05–14 Hydraulic charge pressure extremely low 15–03 Traction lock pull solenoid primary error OFF
05–15 Hydraulic charge pressure shutdown level
05–21 Hydraulic charge pressure out of range high 16–05 Traction lock hold solenoid secondary short to battery
05–22 Hydraulic charge pressure out of range low 16–06 Traction lock hold solenoid secondary short to ground.
16–07 Tracktion lock hold solenoid secondary open circuit.
06–10 Engine speed high
06–11 Engine speed extremely high 17–05 Hydraulic lock valve solenoid short to battery
06–13 Engine speed no signal 17–06 Hydraulic lock valve solenoid short to ground
06–15 Engine speed shutdown level 17–07 Hydraulic lock valve solenoid open circuit
06–18 Engine speed out of range
18–05 Spool lock solenoid short to battery
07–10 Hydraulic oil temperature high 18–06 Spool lock solenoid short to ground
07–11 Hydraulic oil temperature extremely high 18–07 Spool lock solenoid open circuit
07–15 Hydraulic oil temperature shutdown level
07–21 Hydraulic oil temperature out of range high 19–02 Bucket position solenoid error ON
07–22 Hydraulic oil temperature out of range low 19–03 Bucket position solenoid error OFF
27–02 Front rod solenoid error ON 33–23 Main (Bobcat Controller not programmed)
27–03 Front rod solenoid error OFF
34–04 Deluxe panel no communication to Bobcat controller.
EXAMPLE ← Press
LOADER FEATURES
Icon Description
Goes to more information about an attach- ADJUST CONTRAST SHORTCUT: Press either the left
INFO ment. or right arrow keys to adjust the contrast lighter or
darker.
YES/NO Answer yes / no to current setup question.
CLEAR Removes previously installed password.
SET Set accepts current installed password.
Master Password: USER PASSOWRD SETUP Use the keypad to enter the
A permanent, randomly selected password set at the factory. 1.
SET
new Password.
Allows full use of the loader and to setup the Deluxe Panel. MODIFY USER
CLEAR (One to ten digits)
THEN PRESS <SET>
Owner Password:
Allows for full use of the loader and to setup the Deluxe Panel. Press Set to Continue.
Owner can select a password to allow starting & operating the EXIT
loader and modify the setup of the Deluxe Panel. Owner should (To change an existing
change the password as soon as possible for security of the
loader. passoword, press CLEAR
first.)
User Password:
Allows starting and operating the loader; cannot change Keep pressing EXIT to return
password or any of the other setup features.
More EXAMPLES: to beginning screen.
Changing the Password Right Instrument Panel
Display Screen Clocks
TOOL / SETUP
DANGER (6717343) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
....
WARNING (6715944) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
....
IMPORTANT (FRENCH)
CETTE CHARGEUSE EST EQUIPPEE A LA SORTIE DE
L’USINE D’UN SILENCIEUX P ARA–ETINCELLES
APPROUVE PAR LE SERVICE DES EAUX ET FORETS
DES ETATS–UNIS.
IL EST INDISPENSABLE D’EFFECTUER UN
ENTRETIEN REGULIER DE CE P ARE–ETINCELLES
AFIN DE LE GARDER EN BON ET AT DE MARCHE.
L’ENTRETIEN CONSISTE A VIDER LA CHAMBRE A
ETINCELLES TOUTES LES 100 HEURES DE MARCHE.
SI CET ENGIN EST UTILISE SUR UN TERRAIN
COUVERT D’ARBRES, DE BROUSSAILLES, OU
D’HERBAGES INFLAMMABLES, IL F AUT INSTALLER
LE PARE–ETINCELLES ET LE GARDER EN BON ETAT
DE MARCHE.
CONSULTER LES REGLEMENT ATIONS LOCALES
APPLICABLES.
ADVERTENCIA (SPANISH)
EL CILINDRO CONTIENE GAS BAJO AL TA PRESION.
EL ABNRIR EL CILINDRO PUEDE SOLTAR LA VARILLA
Y CAUSAR HERIDAS O LA MUERTE.
AVERTISSEMENT (FRENCH)
LES VERINS RENFERMENT UN GAZ SOUS PELIGRO (SPANISH)
PRESSION. NE JAMAIS OUVRIR UN VERIN CAR LA
TIGE RISQUE DE S’ECHAPPER BRUTALEMENT ET DE EVITE LA MUERTE
CAUSER DES BLESSURES OU MEME LA MORT.
• EL FORZAR EL IMPLEMENT O CONTRA EL SUELO
HACE QUE LA RUEDDAS DELANTERAS SE ELEVEN.
• NUNCA SE META DEBAJO NI ALCANCE NADA DEBA-
JO DE LOS BRAZOS DE ELEV ACION O DEL CILIN-
DRO DE ELEVACION SIN QUE ESTE INSLADO UN
TOPE APROBADO EN LOS BRAZOS DE ELEVACION.
DANGER (FRENCH)
EVITER LA MORT
• L’ACCESSOIRE PEUT ETRE APPUYE CONTRE LE
SOL ET SOULEVER LES ROUES AVANT.
• NE JAMAIS ALLER SOUS NI METTRE LES MAINS
SOUS LES BRAS OU LE VERIN DE LEV AGE SANS
QU’UN ARRET DE BRAS DE LEVAGE APPROUVE
SOIT INSTALLE.
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PELIGRO (SPANISH)
EVITE LA MUERTE
• La desconexión o el aflojamiento de cualquier tubería,
manguera, conector, componente hidráulico o la falla de
una parte puede ocasionar la caída de los brazos de ele-
vación.
• Manténgase alejado del área cuando los brazos de ele-
vación se encuentren elevados, a menos que estén sos- ADVERTENCIA (SPANISH)
tenidos por medio de un dispositivo de soportepara bra-
zos de elevación aprobado. Cámbielo si está dañado. El movimiento inesperado del cargador , brazo de
levantamiento o implementos causado por el contacto de
DANGER (FRENCH) la cabina con las palancas de dirección puede causa r
lesiones graves o muerte.
ÉVITEZ LA MORT!
ANTES DE LEVANTAR O BAJAR LA CABINA:
• La déconnexion ou le desserrage de toute canalisation, • Apague el motor
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47.5 114.5
(1206) (2909)
44°
16.5
(420)
77.3
(1963) 86.4
(2194)
26° 25°
61.4 40.6
(1560) 7.5 (1030) 8.6
(191) 101.7 (219)
‘‘B” (2582) 130.1
‘‘A” (3304) 6707545
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BOBCAT APPROVED ATTACHMENTS & ACCESSORIES
These and other attachments are approved for use on this model Bobcat loader . Do not use unapproved attachments.
Attachments not manufactured by Bobcat may not be approved.
The versatile Bobcat loader quickly turns into a multi–job machine with a tight–fit attachment hook–up . . . from bucket to
grapple to pallet fork to backhoe and a variety or other attachments.
See your Bobcat dealer for more details on the these and other attachments and field accessories.
Increase the versatility of your Bobcat Loader with a variety of bucket styles and sizes.
BUCKETS AVAILABLE
Many bucket styles, widths and different capacities are available for a variety of different
applications. They include Construction & Industrial, Utility, Fertilizer and Snow, to name a few.
See your Bobcat dealer for the correct bucket for your Bobcat loader and application.
ATTACHMENTS
Vibratory Roller Angle Broom Sweeper Planer
(Gutter Brush Available)
Separate rocks & debris, Carry and lay a roll of sod. Heavy duty bucket for
grade, level, prepare for Cut to length from the dozing, grappling, digging, Better performance in sand,
landscaping. operator’s seat. leveling & loading. snow and mud.
See your Bobcat dealer for more details on the these and other attachments and field accessories.
ATTACHMENTS (Cont’d)
Auger Rear Stabilizer Snow Blower Landscape Rake
(Use with backhoe or Tree Spade)
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OPERATOR’S HANDBOOK
6718719
–gives basic operation
instruction and safety warnings. Service
Manual
PARTS
MICROFICHE
OPERATION SAFETY
SAFETY MANUAL
VIDEO 6556500
6724793
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Bobcat Company warrants to its authorized dealers and authorized dealers of Bobcat Equipment
Ltd., who in turn warrant to the owner, that each new Bobcat loader will be free from proven defects
in material and workmanship with respect to (i) all components of the product except as otherwise
specified herein for twelve (12) months, (ii) the drive belt from the hydrostatic pump to the engine,
for thirty six (36) months, provided that after the initial twelve month warranty period, such warranty
shall be limited to parts only and does not include labor, (iii) tracks and Bobcat brand tires, for twelve
(12) months on a prorated basis based on the remaining depth of the track or tire at the time any defect
is discovered, and (iv) Bobcat brand batteries, for an additional twelve (12) months after the initial
twelve month warranty period, provided that Bobcat Company shall only reimburse a fixed portion
of the cost of replacing the battery during such additional twelve months. The foregoing time periods
shall all commence after delivery by the authorized Bobcat dealer to the original buyer.
This warranty does not apply to diesel engine fuel injection pumps and injectors or tires (except
Bobcat brand tires). The owner shall rely solely on the warranty, if any, of the respective
manufacturers thereof. This warranty does not cover replacement of scheduled service items such
as oil, filters, tune–up parts, and other high–wear items. This warranty does not cover damages
resulting from abuse, accidents, alterations, use of the Bobcat product with any accessory or
attachment not approved by Bobcat Company, air flow obstructions, or failure to maintain or use the
Bobcat product according to the instructions applicable to it.
THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND CONDITIONS,
EXCEPT THE WARRANTY OF TITLE. BOBCAT COMPANY DISCLAIMS ALL OTHER WARRANTIES
AND CONDITIONS, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OR
CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT
SHALL BOBCAT COMPANY OR THE AUTHORIZED BOBCAT DEALER BE LIABLE FOR ANY
SPECIAL, INCIDENTAL, INDIRECT OR CONSEQUENTIAL DAMAGES WHATSOEVER, INCLUDING,
BUT NOT LIMITED TO, LOSS OR INTERRUPTION OF BUSINESS, LOST PROFITS, OR LOSS OF
MACHINE USE, WHETHER BASED ON CONTRACT, WARRANTY, TORT, NEGLIGENCE, STRICT
LIABILITY, STATUTE OR OTHERWISE, EVEN IF BOBCAT COMPANY OR THE AUTHORIZED BOBCAT
DEALER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. THE TOTAL LIABILITY OF
BOBCAT COMPANY AND THE AUTHORIZED BOBCAT DEALERS WITH RESPECT TO THE PRODUCT
AND SERVICES FURNISHED HEREUNDER SHALL NOT EXCEED THE PURCHASE PRICE OF THE
PRODUCT UPON WHICH SUCH LIABILITY IS BASED.
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